Efficient dust collection cloth bag for electrophoretic coating production
By designing an efficient dust removal bag including dust collector and replacement components, the problems of device shutdown and environmental pollution during traditional bag replacement are solved, and the rapid replacement and automatic cleaning of bags are achieved, which improves the efficiency of exhaust gas filtration and reduces health risks.
Patent Information
- Application Number
- CN202421384784.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-18
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-06-18
AI Technical Summary
Traditional dust removal bags need to be disassembled and replaced after use for a period of time, causing the device to shut down, affecting the filtration efficiency of exhaust gas, and the organic solvents and heavy metal substances in the exhaust gas will cause harm to the environment and workers' health.
An efficient dust removal bag is designed, including a dust collector and replacement assembly, which drives the connecting shaft to rotate through a stepper motor to achieve rapid replacement of the bag, and clean and dry the replaced bag with an atomizing nozzle and a fan during the replacement process.
It realizes rapid replacement and automatic cleaning of cloth bags, avoids device shutdown, improves waste gas filtration efficiency, and reduces environmental pollution and workers' health risks.
Smart Images

Figure CN222677493U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electrophoretic coating production, in particular to a high-efficiency dust removal bag for electrophoretic coating production. Background Art
[0002] Electrophoretic coatings produce waste gas during the production process. The waste gas contains a large amount of organic solvents and heavy metal substances. If it is discharged directly, it will not only pollute the atmospheric environment, but also cause serious pollution to the surrounding soil and water sources, endangering the health of the food chain. The waste gas also has a strong pungent odor. Long-term exposure to such an environment will have a negative impact on the health of workers, such as irritation to the eyes, skin and respiratory tract, and even affect the central nervous system and internal organs.
[0003] After using for a period of time, traditional dust removal bags need to be removed and replaced. When removing and replacing, the device needs to be shut down and wait. During the shutdown and waiting process, the device cannot continue to filter the exhaust gas generated by the electrophoretic coating production, which will undoubtedly affect the overall filtration efficiency of the device.
[0004] In view of this, this application is hereby filed. Utility Model Content
[0005] The utility model aims to provide a high-efficiency dust removal bag for the production of electrophoretic coatings to solve the problems raised in the above-mentioned background technology.
[0006] In order to solve the above technical problems, the utility model provides a high-efficiency dust removal bag for the production of electrophoretic coatings, including a dust collector and a replacement assembly, the dust collector including an installation box, the replacement assembly including a replacement box, the replacement box is arranged on one side of the installation box, a groove is provided on the side where the dust collector is connected to the replacement box, a first bag and a second bag are rotatably connected in the groove, the first bag and the second bag are connected by a partition, a stepper motor is arranged on the replacement box, the output shaft of the stepper motor is connected to a connecting shaft, and the connecting shaft is fixedly connected to the partition.
[0007] Furthermore, a cleaning assembly is provided in the replacement box, and the cleaning assembly includes an atomizing nozzle. The atomizing nozzle is arranged on the inner wall of the replacement box near the air outlet, and the atomizing nozzle is located at the center of the inner wall. A water pipe passing through the replacement box is provided on the back of the atomizing nozzle.
[0008] Furthermore, the cleaning component also includes a fan, which is arranged on the inner wall of the replacement box close to the air outlet. There are two fans, which are respectively located above and below the atomizing nozzle.
[0009] Furthermore, the bottom surface of the replacement box is arranged to be inclined, and the side located at the air inlet is the lowest end, and the side of the bottom surface of the replacement box close to the air inlet is connected to a drainage pipe.
[0010] Furthermore, the first cloth bag and the second cloth bag are both provided with trigger blocks, the replacement box is provided with a switch, the switch is provided with a chamfer, and the switch is electrically connected to the atomizing nozzle and the fan.
[0011] Furthermore, a fan is provided at the internal rear end of the installation box, an air outlet is provided on the back of the fan, and an air inlet is opened on the front of the installation box when the first bag or the second bag is present in the dust collector, and the fan and the air inlet are connected through a connecting piece.
[0012] Compared with the prior art, the beneficial effects of the utility model are:
[0013] By setting up a replacement component and a cleaning component, the cloth bag can be quickly replaced without being disassembled, and the cleaning component will be automatically triggered during replacement to clean and dry the replaced cloth bag and wait for the next replacement. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 A front view of a high-efficiency dust removal bag produced for electrophoretic coating;
[0015] Figure 2 Rear view of a high-efficiency dust removal bag produced for an electrophoretic coating;
[0016] Figure 3 A schematic diagram of the cross-sectional structure of a high-efficiency dust removal bag produced for electrophoretic coating;
[0017] Figure 4 for Figure 3 Enlarged view of point A in the middle.
[0018] In the figure:
[0019] 1. Dust collector; 101. Installation box; 102. Fan; 103. Air outlet; 104. Air inlet; 105. Connector; 2. Replacement box; 201. First bag; 202. Second bag; 203. Stepper motor; 204. Connecting shaft; 205. Trigger block; 3. Cleaning assembly; 301. Atomizing nozzle; 302. Fan; 303. Drain pipe; 304. Switch. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] See also Figure 1-4 The utility model provides a technical solution: it includes a dust collector 1 and a replacement component, the dust collector 1 includes an installation box 101, the replacement component includes a replacement box 2, the replacement box 2 is arranged on one side of the installation box 101, a groove is provided on the side where the dust collector 1 is connected to the replacement box 2, a first cloth bag 201 and a second cloth bag 202 are rotatably connected in the groove, the first cloth bag 201 and the first cloth bag 201 are connected by a partition, a stepper motor 203 is provided on the replacement box 2, the output shaft of the stepper motor 203 is connected to a connecting shaft 204, and the connecting shaft 204 is fixedly connected to the partition, a fan 102 is provided at the rear end of the installation box 101, an air outlet 103 is provided on the back of the fan 102, an air inlet 104 is provided on the front of the installation box 101 when the first cloth bag 201 or the second cloth bag 202 is in the dust collector 1, and the fan 102 and the air inlet 104 are connected through a connector 105.
[0022] By adopting the above design, when filtering exhaust gas, only the first bag 201 or the second bag 202 will be used. After one of the first bag 201 or the second bag 202 has been used for a certain period of time, the connecting shaft 204 can be driven to rotate by starting the stepper motor 203, thereby swapping the positions of the first bag 201 and the second bag 202, so that the unused first bag 201 or the second bag 202 placed in the replacement box 2 is replaced with the other one to be cleaned, thereby quickly completing the replacement of the bag, and then the dust collector 1 can be quickly put into production again without delaying the filtering process of the exhaust gas.
[0023] refer to Figure 2-4 Furthermore, a cleaning component 3 is provided in the replacement box 2, and the cleaning component 3 includes an atomizing nozzle 301, which is arranged on the inner wall of the replacement box 2 near the air outlet 103, and the atomizing nozzle 301 is located at the center of the inner wall. A water pipe passing through the replacement box 2 is arranged on the back of the atomizing nozzle 301. The cleaning component 3 also includes a fan 302, which is arranged on the inner wall of the replacement box 2 near the air outlet 103. There are two fans 302, which are respectively located above and below the atomizing nozzle 301.
[0024] By adopting the above design, the first cloth bag 201 or the second cloth bag 202 entering the replacement box 2 after replacement is completed can be sprayed with water from the air outlet direction through the atomizing nozzle 301, thereby flushing down the particles or solvent adsorbed thereon, and the fan 302 blows air on both sides to assist the atomizing nozzle 301 to flush down the wetted particles, and after the flushing is completed, it can continue to run to air dry.
[0025] refer to Figure 3 and Figure 4 Furthermore, a trigger block 205 is provided on the first cloth bag 201 and the second cloth bag 202, a switch 304 is provided in the replacement box 2, a chamfer is provided on the switch 304, the switch 304 is electrically connected to the atomizing nozzle 301 and the fan 302, the switch 304 is a trigger-type, delayed, timing switch 304, and its delay time is greater than the time required for a single step of the stepping motor 203, and after the switch 304 is triggered and the atomizing nozzle 301 and the fan 302 are started, the closing time of the fan 302 is later than that of the atomizing nozzle 301.
[0026] By adopting the above design, after the positions of the first cloth bag 201 and the second cloth bag 202 are swapped, the atomizing nozzle 301 and the fan 302 can be automatically started to clean the cloth bag entering the replacement box 2, so that after the cloth bag is exchanged, the lower cloth bag can be automatically cleaned and dried.
[0027] In addition, the bottom surface of the replacement box 2 is tilted, and the side located at the air inlet 104 is the lowest end. The side of the bottom surface of the replacement box 2 close to the air inlet 104 is connected to the drainage pipe 303.
[0028] By adopting the above design, after the atomizing nozzle 301 and the fan 302 flush the pollutants on the bag, the mixture with the water flow will automatically enter the drainage pipe 303 due to the chamfer of the bottom surface of the replacement box 2, and then be transported to a designated place through the drainage pipe 303 for centralized treatment and recycling.
[0029] Working principle:
[0030] When in use, connect the air inlet 104 to the exhaust gas tightening pipe, start the fan 102 to start filtering, and the exhaust gas will enter from the air inlet 104, be filtered by the first bag 201 or the second bag 202, and be discharged through the air outlet 103.
[0031] After a certain period of use, the positions of the first cloth bag 201 and the second cloth bag 202 can be swapped by starting the stepper motor 203. During the swapping process, the trigger block 205 will trigger the switch 304 again. After the switch 304 is triggered, the switch 304 will start the atomizing nozzle 301 and the fan 302 after the swap is completed. The swapped cloth bags will be rinsed and blown from their air outlet direction, and the mixture of pollutants and water will enter the drainage pipe 303 along the chamfer for centralized recycling. After a certain period of flushing and blowing, the atomizing nozzle 301 turns off the fan 302 and continues to blow to dry the cloth bags. After drying, the fan 302 automatically turns off, thereby automatically completing the cleaning of the replaced cloth bags.
Claims
1. A high-efficiency dust removal bag for electrophoretic coating production, comprising a dust collector (1) and a replacement assembly, characterized in that: The dust collector (1) comprises an installation box (101), the replacement assembly comprises a replacement box (2), the replacement box (2) is arranged on one side of the installation box (101), a groove is provided on the side of the dust collector (1) connected to the replacement box (2), a first cloth bag (201) and a second cloth bag (202) are rotatably connected in the groove, the first cloth bag (201) and the second cloth bag (202) are connected via a partition, a stepper motor (203) is arranged on the replacement box (2), an output shaft of the stepper motor (203) is connected to a connecting shaft (204), and the connecting shaft (204) is fixedly connected to the partition.
2. The high-efficiency dust removal bag for electrophoretic coating production according to claim 1, characterized in that: A cleaning component (3) is arranged in the replacement box (2), and the cleaning component (3) comprises an atomizing nozzle (301). The atomizing nozzle (301) is arranged on an inner wall of the replacement box (2) close to the air outlet (103), and the atomizing nozzle (301) is located at the center of the inner wall. A water pipe extending from the replacement box (2) is arranged on the back of the atomizing nozzle (301).
3. A high-efficiency dust removal bag for electrophoretic coating production as claimed in claim 2, characterized in that: The cleaning assembly (3) further comprises a fan (302), wherein the fan (302) is arranged on the inner wall of the replacement box (2) close to the air outlet (103), and there are two fans (302), which are respectively located above and below the atomizing nozzle (301).
4. A high-efficiency dust removal bag for electrophoretic coating production as claimed in claim 3, characterized in that: The bottom surface of the replacement box (2) is arranged tilted, with the side located at the air inlet (104) being the lowest end, and the side of the bottom surface of the replacement box (2) close to the air inlet (104) is connected to a drainage pipe (303).
5. The high-efficiency dust removal bag for electrophoretic coating production according to claim 4, characterized in that: The first cloth bag (201) and the second cloth bag (202) are both provided with a trigger block (205), the replacement box (2) is provided with a switch (304), the switch (304) is provided with a chamfer, and the switch (304) is electrically connected to the atomizing nozzle (301) and the fan (302).
6. A high-efficiency dust removal bag for electrophoretic coating production as claimed in claim 5, characterized in that: A fan (102) is provided at the rear end of the installation box (101); an air outlet (103) is provided at the back of the fan (102); an air inlet (104) is provided at the front of the installation box (101) for use when the first bag (201) or the second bag (202) is in the dust collector (1); and the fan (102) and the air inlet (104) are connected via a connector (105).