Textile dye stirring equipment
By setting up a screen and a vibration motor in the feeding barrel of the textile dye mixing equipment, uniform dispersion of powdered dyes is achieved, solving the problem of agglomeration in the mixing barrel, and improving the stirring efficiency and dye fusion quality.
Patent Information
- Application Number
- CN202421356447.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-14
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-06-14
AI Technical Summary
When used in existing textile dye stirring equipment, dyes are prone to form agglomeration in the stirring barrel, affecting the stirring efficiency and causing the dye to fail to fully integrate with water quickly.
A textile dye mixing equipment is designed. By setting up a screen and a vibration motor in the feeding barrel, the powder dye passes through the screen through the screen using vibration and rotational power, and falls into the mixing barrel evenly and dispersedly, avoiding direct addition of the mixing barrel and thus preventing agglomeration.
Effectively prevent dye from forming agglomeration during the stirring process, improve the mixing efficiency of dye and water, and improve the efficiency of stirring work and the quality of dye fusion.
Smart Images

Figure CN222677783U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of textile dye stirring, in particular to textile dye stirring equipment. Background Art
[0002] Textile dyes are a type of dye used for dyeing textiles. They are mostly plant extracts such as plant fruits and sap. They also contain extracts of natural chemical substances such as coal tar. They are divided into natural dyes and synthetic dyes. Most of the dyes on the market are synthetic dyes. In order to make the dyes adhere better to the fabric, it is usually necessary to add powdered dyes to water and then mix them before use. At this time, textile dye mixing equipment is needed to fully mix the dye and water.
[0003] The utility model with the existing authorization announcement number CN216604837U discloses a textile dye stirring device, including a supporting base and a stirring barrel, wherein a bracket is arranged on the supporting base, a stirring device is arranged on the bracket, a limiting groove is provided on one side of the supporting base, a limiting edge is surrounded on the outer side of the limiting groove, an entrance is provided on one side of the limiting edge, and a guide plate is provided on one side of the supporting base.
[0004] By adopting the above technical scheme, the support plate is driven by the hydraulic cylinder to move to form a limit groove to limit the movement of the stirring barrel, thereby avoiding contact between the stirring device and the stirring barrel during the stirring process. However, in the above technical scheme, when the existing textile dye stirring equipment is in use, the dye is directly added into the stirring barrel and then stirred, which makes the dye easily form lumps in the stirring barrel and affects the stirring efficiency, resulting in the dye being unable to fully blend with water more quickly, greatly affecting the stirring work efficiency of the textile dye stirring equipment. Utility Model Content
[0005] 1. Technical issues to be resolved
[0006] In view of the deficiencies in the prior art, the utility model provides a textile dye stirring device, which has the advantages that the dye can be more evenly dispersed into a stirring barrel for stirring, making it less likely for the dye to clump, thereby improving the mixing efficiency of the dye.
[0007] (II) Technical solution
[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a textile dye stirring device, comprising a fixed frame, the inner wall of the fixed frame is fixedly connected to a stirring barrel, the upper surface of the fixed frame is fixedly connected to four electric push rods, the telescopic ends of the four electric push rods are commonly fixedly connected to a connecting plate, the bottom surface of the connecting plate is fixedly connected to four connecting columns, the bottom ends of the four connecting columns are commonly fixedly connected to a cover plate, the cover plate is sleeved on the outside of the stirring barrel, a feeding barrel is arranged above the cover plate, the bottom surface of the feeding barrel is fixedly connected to a hose, the bottom end of the hose passes through the cover plate and extends to the bottom of the cover plate, the inner wall of the feeding barrel is fixedly connected to a screen, the outer surface of the feeding barrel is fixedly connected to two fixing plates, the bottom surface of each fixing plate is fixedly connected to two vibration springs, the bottom end of each vibration spring is fixedly connected to the upper surface of the cover plate, and the upper surface of each fixing plate is fixedly connected to a vibration motor;
[0009] A rotating motor is arranged inside the feeding barrel, and the output end of the rotating motor power is fixedly connected to a connecting shaft, and three telescopic cylinders are fixedly connected to the outer surface of the connecting shaft, and a movable frame is slidably connected to the interior of each telescopic cylinder, and a compression spring is fixedly connected to the inner wall of each telescopic cylinder, and an end of each compression spring away from the connecting shaft is fixedly connected to an end of the movable frame close to the connecting shaft, and a crushing roller is rotatably connected to the interior of each movable frame, and conical blocks arranged at equal distances are fixedly connected to the outer surface of each crushing roller.
[0010] Preferably, the bottom surface of the fixing frame is fixedly connected to two supporting frames, and the bottom surface of each supporting frame is fixedly connected to two universal wheels.
[0011] Preferably, a servo motor is fixedly connected to the upper surface of the cover plate, the output end of the servo motor power passes through the cover plate and is fixedly connected to a rotating shaft, three stirring racks are fixedly connected to the outer surface of the rotating shaft, and a discharge valve is fixedly connected to the bottom surface of the stirring barrel.
[0012] Preferably, a bearing frame is sleeved on the outer surface of the rotating shaft, and the upper surface of the bearing frame is fixedly connected to the bottom surface of the cover plate.
[0013] Preferably, a protective cover is provided on the outer surface of each vibration motor, the bottom surface of each protective cover is fixedly connected to the upper surface of the fixing plate, and the outer surface of each protective cover is provided with heat dissipation grooves arranged at equal distances.
[0014] Preferably, three limit plates are fixedly connected to the outer surface of the rotating motor, and a side surface of each limit plate away from the rotating motor is fixedly connected to the inner wall of the feeding barrel.
[0015] Preferably, a conical frame is fixedly connected to the upper surface of the rotating motor, and a closing cover is movably hinged to the upper surface of the feeding barrel.
[0016] Preferably, the bottom end of the connecting shaft is sleeved with an auxiliary bearing, and the auxiliary bearing is fixedly embedded in the interior of the screen.
[0017] (III) Beneficial effects
[0018] Compared with the prior art, the utility model provides a textile dye stirring device having the following
[0019] Beneficial effects:
[0020] 1. The textile dye stirring equipment can screen the powdered dye placed in the feeding barrel through a screen by providing a vibration force provided by a vibration motor and a vibration amplification by a vibration spring, so that the dye can only fall into the mixing barrel evenly and dispersedly through the mesh holes on the screen, rather than being directly added to the mixing barrel. Therefore, the dye gradually falling into the mixing barrel can be more fully blended with water by cooperating with the stirring equipment inside the mixing barrel, and the screen is used to prevent the formation of lumps during the dye stirring process, thereby ensuring the stirring efficiency and the dye fusion quality. The provision of a hose allows the powder to smoothly pass through the cover plate into the mixing barrel, while not transmitting too much vibration force to the cover plate and the mixing barrel, thereby ensuring the stability of the cover plate and the mixing barrel.
[0021] 2. The textile dye stirring device can drive the telescopic cylinder and the movable frame to rotate by providing power provided by a rotating motor. The rotation of the movable frame and the elastic force provided by the compression spring can force the crushing roller to contact the inner wall of the feeding cylinder, so that large particle agglomerates in the powdered dye can be crushed in cooperation with the conical block and the feeding cylinder under the rotation of the crushing roller until they can pass through the mesh of the sieve, thereby further preventing the agglomeration of the powdered dye from affecting the stirring efficiency and fusion quality, and preventing the waste of textile dyes. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a three-dimensional structural schematic diagram of the fixing frame of the utility model;
[0023] Figure 2 This is a schematic diagram of the structure of the mixing barrel of the utility model in a cutaway perspective view;
[0024] Figure 3 This is a schematic diagram of the structure of the feeding cylinder of the utility model in a cutaway perspective view;
[0025] Figure 4 It is a schematic structural diagram of a three-dimensional cutaway view of the telescopic cylinder of the utility model.
[0026] In the figure: 1. fixed frame; 2. mixing barrel; 3. electric push rod; 4. connecting plate; 5. connecting column; 6. cover plate; 7. feeding barrel; 8. screen; 9. fixed plate; 10. vibration spring; 11. vibration motor; 12. rotating motor; 13. connecting shaft; 14. telescopic cylinder; 15. movable frame; 16. compression spring; 17. crushing roller; 18. conical block; 19. hose; 20. support frame; 21. universal wheel; 22. servo motor; 23. rotating shaft; 24. mixing frame; 25. discharge valve; 26. bearing frame; 27. protective cover; 28. heat dissipation groove; 29. limit plate; 30. conical frame; 31. closing cover; 32. auxiliary bearing. DETAILED DESCRIPTION
[0027] In order to better understand the purpose, structure and function of the utility model, the following is a further detailed description of a textile dye stirring device of the utility model in conjunction with the accompanying drawings.
[0028] See also Figure 1-4 The utility model discloses a textile dye stirring device, comprising a fixed frame 1, a stirring barrel 2 is fixedly connected to the inner wall of the fixed frame 1, four electric push rods 3 are fixedly connected to the upper surface of the fixed frame 1, and the telescopic ends of the four electric push rods 3 are fixedly connected to a connecting plate 4. The bottom surface of the fixed frame 1 is fixedly connected to two supporting frames 20, and the bottom surface of each supporting frame 20 is fixedly connected to two universal wheels 21. The supporting frames 20 can support and stabilize the height of the device, and the universal wheels 21 can increase the mobility of the device, so that it can be quickly moved to a required position as needed.
[0029] Four connecting columns 5 are fixedly connected to the bottom surface of the connecting plate 4, and the bottom ends of the four connecting columns 5 are commonly fixedly connected to a cover plate 6, which is sleeved on the outside of the mixing barrel 2, and a servo motor 22 is fixedly connected to the upper surface of the cover plate 6. The output end of the servo motor 22 power passes through the cover plate 6 and is fixedly connected to a rotating shaft 23, and three stirring racks 24 are fixedly connected to the outer surface of the rotating shaft 23. A discharge valve 25 is fixedly connected to the bottom surface of the mixing barrel 2. The power provided by the servo motor 22 cooperates with the cover plate 6 to drive the rotating shaft 23 to rotate, and then drive the stirring rack 24 to rotate inside the mixing barrel 2, thereby ensuring the smooth progress of the textile dye stirring work, and the discharge valve 25 can conveniently discharge the stirred dye to the outside.
[0030] A feeding barrel 7 is arranged above the cover plate 6, and a hose 19 is fixedly connected to the bottom surface of the feeding barrel 7. The bottom end of the hose 19 passes through the cover plate 6 and extends to the bottom of the cover plate 6. A bearing frame 26 is sleeved on the outer surface of the rotating shaft 23, and the upper surface of the bearing frame 26 is fixedly connected to the bottom surface of the cover plate 6. The bearing frame 26 can increase the rotation stability of the rotating shaft 23 without affecting the smooth rotation of the rotating shaft 23, and also ensures the smoothness of the rotation of the rotating shaft 23.
[0031] A screen 8 is fixedly connected to the inner wall of the feeding barrel 7, and two fixed plates 9 are fixedly connected to the outer surface of the feeding barrel 7. Two vibration springs 10 are fixedly connected to the bottom surface of each fixed plate 9. The bottom end of each vibration spring 10 is fixedly connected to the upper surface of the cover plate 6. A vibration motor 11 is fixedly connected to the upper surface of each fixed plate 9. A protective cover 27 is sleeved on the outer surface of each vibration motor 11. The bottom surface of each protective cover 27 is fixedly connected to the upper surface of the fixed plate 9. The outer surface of each protective cover 27 is provided with heat dissipation grooves 28 arranged at equal distances. The protective cover 27 can isolate the vibration motor 11 to prevent the rotation of the vibration motor 11 from causing harm to the staff. The heat dissipation grooves 28 can ensure the smooth heat dissipation of the vibration motor 11.
[0032] A rotating motor 12 is arranged inside the feeding barrel 7. The output end of the power of the rotating motor 12 is fixedly connected to a connecting shaft 13. Three limit plates 29 are fixedly connected to the outer surface of the rotating motor 12. The side of each limit plate 29 away from the rotating motor 12 is fixedly connected to the inner wall of the feeding barrel 7. The limit plates 29 can limit the position of the rotating motor 12 so that the rotating motor 12 can be firmly fixed inside the feeding barrel 7, thereby ensuring the stable operation of the rotating motor 12.
[0033] The outer surface of the connecting shaft 13 is fixedly connected with three telescopic cylinders 14, the interior of each telescopic cylinder 14 is slidably connected with a movable frame 15, the inner wall of each telescopic cylinder 14 is fixedly connected with a compression spring 16, the upper surface of the rotating motor 12 is fixedly connected with a conical frame 30, and the upper surface of the feeding cylinder 7 is movably hinged with a closing cover 31, the conical frame 30 can prevent textile dyes from falling on the rotating motor 12, ensuring the normal operation of the rotating motor 12, and the closing cover 31 can close the feeding cylinder 7 to prevent textile dyes from splashing outward and causing unnecessary waste.
[0034] One end of each compression spring 16 away from the connecting shaft 13 is fixedly connected to the end of the movable frame 15 close to the connecting shaft 13. A crushing roller 17 is rotatably connected to the interior of each movable frame 15. The outer surface of each crushing roller 17 is fixedly connected to equidistantly arranged conical blocks 18. The bottom end of the connecting shaft 13 is sleeved with an auxiliary bearing 32, and the auxiliary bearing 32 is fixedly embedded in the inside of the screen 8. The auxiliary bearing 32 can reduce the wear of the connecting shaft 13 on the screen 8, and at the same time reduce the rotational swing of the bottom end of the connecting shaft 13, thereby increasing the rotational stability and reliability of the connecting shaft 13.
[0035] The working principle of the utility model is: first, the device is moved to the required working position by rotating the universal wheel 21 and the support frame 20, and then the electric push rod 3, the vibration motor 11, the rotating motor 12, and the servo motor 22 are connected to the power supply. When water needs to be added to the mixing barrel 2, the power provided by the electric push rod 3 is used to cooperate with the fixed frame 1 to push the connecting plate 4 and the connecting column 5 upward. At this time, the cover plate 6 is separated from the mixing barrel 2 to start the water adding work. After the water adding is completed, the cover plate 6 can be closed again. When it is necessary to add textile dye and stir When adding the powdered textile dye to the feeding barrel 7, the closing cover 31 is closed. At this time, the vibration force provided by the vibration motor 11 cooperates with the vibration amplification of the vibration spring 10, so that the powdered dye placed in the feeding barrel 7 can be screened through the screen 8, so that the dye can only fall into the mixing barrel 2 evenly and dispersedly through the mesh holes on the screen 8, instead of being directly added to the mixing barrel 2. Therefore, the power provided by the servo motor 22 cooperates with the cover plate 6 to drive the rotating shaft 23 to rotate, and then drives the stirring frame 24 to rotate inside the mixing barrel 2 to achieve stirring work, so that the dye gradually falling into the mixing barrel 2 can be more fully fused with water, so that the textile dye stirring equipment can effectively prevent the formation of lumps during the dye stirring process through the screening of the screen 8, thereby ensuring the stirring efficiency and dye fusion quality, and the powder can be smoothly passed through the cover plate 6 into the mixing barrel 2 through the hose 19, while not too much vibration force is transmitted to the cover plate 6 and the mixing barrel 2, thereby ensuring the stability of the cover plate 6 and the mixing barrel 2. Finally, the power provided by the rotating motor 12 cooperates with the limit of the limit plate 29 to drive the telescopic The cylinder 14 and the movable frame 15 rotate, and the rotation of the movable frame 15 and the elastic force provided by the compression spring 16 can force the crushing roller 17 to contact the inner wall of the feeding cylinder 7, so that the large particle agglomerates in the powdered textile dye can be crushed in cooperation with the conical block 18 and the feeding cylinder 7 under the rotation of the crushing roller 17 until they can pass through the mesh of the screen 8, further preventing the agglomeration of the powdered textile dye from affecting the stirring efficiency and fusion quality, and reducing the waste of the textile dye. When the textile dye is stirred, it only needs to open the discharge valve 25 to discharge it outward.
[0036] It is understood that the present invention is described by some embodiments, and those skilled in the art are aware that various changes or equivalent substitutions may be made to these features and embodiments without departing from the spirit and scope of the present invention. In addition, under the teachings of the present invention, these features and embodiments may be modified to adapt to specific circumstances and materials without departing from the spirit and scope of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of this application are within the scope of protection of the present invention.
Claims
1. A textile dye stirring device, comprising a fixed frame (1), characterized in that: The inner wall of the fixed frame (1) is fixedly connected to a mixing barrel (2), the upper surface of the fixed frame (1) is fixedly connected to four electric push rods (3), the telescopic ends of the four electric push rods (3) are fixedly connected to a connecting plate (4), the bottom surface of the connecting plate (4) is fixedly connected to four connecting columns (5), the bottom ends of the four connecting columns (5) are fixedly connected to a cover plate (6), the cover plate (6) is sleeved on the outside of the mixing barrel (2), a feeding barrel (7) is arranged above the cover plate (6), and the bottom surface of the feeding barrel (7) is fixedly connected to the mixing barrel (2). A hose (19) is fixedly connected, the bottom end of the hose (19) passes through the cover plate (6) and extends to the bottom of the cover plate (6), the inner wall of the feeding cylinder (7) is fixedly connected with a screen (8), the outer surface of the feeding cylinder (7) is fixedly connected with two fixed plates (9), the bottom surface of each fixed plate (9) is fixedly connected with two vibration springs (10), the bottom end of each vibration spring (10) is fixedly connected to the upper surface of the cover plate (6), and the upper surface of each fixed plate (9) is fixedly connected with a vibration motor (11); A rotating motor (12) is arranged inside the feeding cylinder (7), and the output end of the power of the rotating motor (12) is fixedly connected to a connecting shaft (13), and the outer surface of the connecting shaft (13) is fixedly connected to three telescopic cylinders (14), and the interior of each telescopic cylinder (14) is slidably connected to a movable frame (15), and the inner wall of each telescopic cylinder (14) is fixedly connected to a compression spring (16), and the end of each compression spring (16) away from the connecting shaft (13) is fixedly connected to the end of the movable frame (15) close to the connecting shaft (13), and the interior of each movable frame (15) is rotatably connected to a crushing roller (17), and the outer surface of each crushing roller (17) is fixedly connected to conical blocks (18) arranged at equal distances.
2. A textile dye stirring device according to claim 1, characterized in that: The bottom surface of the fixed frame (1) is fixedly connected to two support frames (20), and the bottom surface of each support frame (20) is fixedly connected to two universal wheels (21).
3. A textile dye stirring device according to claim 1, characterized in that: A servo motor (22) is fixedly connected to the upper surface of the cover plate (6); the output end of the servo motor (22) passes through the cover plate (6) and is fixedly connected to a rotating shaft (23); three stirring racks (24) are fixedly connected to the outer surface of the rotating shaft (23); and a discharge valve (25) is fixedly connected to the bottom surface of the stirring barrel (2).
4. A textile dye stirring device according to claim 3, characterized in that: A bearing frame (26) is sleeved on the outer surface of the rotating shaft (23), and the upper surface of the bearing frame (26) is fixedly connected to the bottom surface of the cover plate (6).
5. A textile dye stirring device according to claim 1, characterized in that: The outer surface of each vibration motor (11) is sleeved with a protective cover (27), the bottom surface of each protective cover (27) is fixedly connected to the upper surface of the fixing plate (9), and the outer surface of each protective cover (27) is provided with heat dissipation grooves (28) arranged at equal distances.
6. A textile dye stirring device according to claim 1, characterized in that: Three limit plates (29) are fixedly connected to the outer surface of the rotating motor (12), and a side of each limit plate (29) away from the rotating motor (12) is fixedly connected to the inner wall of the feeding barrel (7).
7. A textile dye stirring device according to claim 1, characterized in that: A conical frame (30) is fixedly connected to the upper surface of the rotating motor (12), and a closing cover (31) is movably hinged to the upper surface of the feeding cylinder (7).
8. A textile dye stirring device according to claim 1, characterized in that: The bottom end of the connecting shaft (13) is sleeved with an auxiliary bearing (32), and the auxiliary bearing (32) is fixedly embedded in the interior of the screen (8).