Surfactant vulcanization preparation device
By designing a rotary pickup mechanism and air cooler in the surfactant vulcanization preparation device, the problems of inconvenient placement and removal of materials and excessive ambient temperature are solved, convenient operation and a suitable vulcanization environment are achieved, and the vulcanization effect is improved.
Patent Information
- Application Number
- CN202421299283.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-07
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-06-07
AI Technical Summary
The existing surfactant vulcanization preparation device is not convenient enough when the material is placed and removed, and cannot effectively cool down to adapt to ambient temperatures above 28°, affecting the vulcanization effect.
A device including a vulcanized chamber body, a console, a side cutting window and a rotary pickup mechanism is designed. The rotary pickup mechanism is composed of a rotary disc, a material placement table, an adjustment handle and a positioning column, and is equipped with a cooler to cool down.
By combining the rotating pickup mechanism and the air cooler, the material is easily placed and removed, and it can effectively cool down, ensuring the appropriate temperature inside the vulcanized chamber and improving the vulcanization effect.
Smart Images

Figure CN222678036U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of auxiliary vulcanization processing equipment, in particular to a surfactant vulcanization preparation device. Background Art
[0002] Surfactant, also known as interfacial agent, is a compound that can significantly reduce the surface tension or interfacial tension between two liquids, between liquid and gas, and between liquid and solid. The molecular structure of surfactant is amphiphilic: one end is a hydrophilic group, and the other end is a hydrophobic group; the hydrophilic group is often a polar group, such as carboxylic acid, sulfonic acid, sulfuric acid, amino or amine group and its salt, hydroxyl, amide, ether bond, etc. can also be used as polar hydrophilic groups; while the hydrophobic group is often a non-polar hydrocarbon chain, such as a hydrocarbon chain with more than 8 carbon atoms. Surfactants are divided into ionic surfactants (including cationic surfactants, anionic surfactants, amphoteric surfactants), non-ionic surfactants, compound surfactants, other surfactants, etc.
[0003] Vulcanization is also called cross-linking or aging. It is a process in which cross-linking aids such as vulcanizers and accelerators are added to rubber to transform linear macromolecules into three-dimensional network structures under certain temperature and pressure conditions. Since sulfur was first used to cross-link natural rubber, it is called vulcanization. During vulcanization operations, a vulcanization preparation device is often used because a specific ambient temperature is required.
[0004] The prior art has the following deficiencies: the prior art publication number CN219273053U states that "a surfactant vulcanization preparation device" "includes a connecting frame, a limit tube is fixedly installed on the top of the back of the connecting frame, a base is fixedly installed on the bottom of the back of the connecting frame, a steering shaft is fixedly installed on the inner wall of the connecting frame, and a steering tube is sleeved on the outer surface of the steering shaft";
[0005] The above structure flexibly opens and closes the preparation barrel by rotating. After the preparation raw materials of the active agent are poured into the interior of the preparation tube, the preparation efficiency of the active agent can be accelerated by stirring through the driving rod and the stirring blades. However, the overall structure is relatively complicated, the process of placing and removing materials is not convenient enough, and it cannot provide a suitable environment for vulcanization. If the ambient temperature exceeds 28°, the vulcanization effect is not good.
[0006] The prior art has the following problems:
[0007] In current surfactant vulcanization preparation equipment, the outer shell needs to be removed when placing and taking materials, and the containing structure in a coaxial position is blocked from top to bottom, resulting in inconvenient placement and taking steps, and inability to cool down the higher ambient temperature. Utility Model Content
[0008] In view of the deficiencies in the prior art, the utility model provides a surfactant vulcanization preparation device, which solves the current problem of inconvenient material handling and placement.
[0009] To achieve the above object, the utility model provides the following technical solution: a surfactant vulcanization preparation device, comprising a vulcanization bin, a control console, and a side cutting window, wherein the control console is fixedly mounted on the side end surface of the vulcanization bin, and the side cutting window is opened at the front corner of the vulcanization bin, characterized in that:
[0010] The inner end of the vulcanization bin is also provided with a rotating picking mechanism, an upper bearing is provided at the position where the rotating picking mechanism contacts the upper end of the vulcanization bin, a lower bearing is provided at the connection between the rotating picking mechanism and the bottom end of the vulcanization bin, and a cooling fan is also provided inside the vulcanization bin;
[0011] The rotating picking mechanism also includes a turntable, a material placement table, an adjustment handle and a positioning column. The turntable is fixedly connected to the outer end surface of the rotating picking mechanism by a sleeve connection, the material placement table is fixedly connected to the outer end of the turntable, the middle part of the adjustment handle is installed on the top of the rotating picking mechanism, and the positioning column is fixedly connected between the upper and lower ends of the turntable.
[0012] As a preferred technical solution of the utility model, the air cooler also includes an air outlet and a heat dissipation grille. The air outlet is provided in two groups and installed at the front end of the air cooler, and the heat dissipation grille is fixedly installed at the rear end of the air cooler.
[0013] As a preferred technical solution of the utility model, the specific form of the rotating picking mechanism is a columnar structure, the upper and lower ends of which pass through the upper bearing and the lower bearing respectively, and are positioned by passing through the upper surface of the vulcanizing bin body, and the bottom end of the rotating picking mechanism is fixedly connected to the inside of the vulcanizing bin body through the lower bearing.
[0014] As a preferred technical solution of the utility model, the turntable is provided with three groups, which are respectively penetrated by the rotating picking mechanism and are distributed at equidistant positions, and the material placement table arranged on the outside of the turntable is extended and distributed from top to bottom with the rotating picking mechanism as the central axis.
[0015] As a preferred technical solution of the utility model, the material placement table is circular as a whole, and the center is concave inside, and there is a groove structure with a fixed depth.
[0016] As a preferred technical solution of the utility model, the rotating picking mechanism is provided with two groups, and is respectively located at the positions of two groups of side cutting windows. The turntable and the material placement table can reach the outer ends of the side cutting windows after rotation.
[0017] As a preferred technical solution of the utility model, the side cut window needs to be covered by an external plastic film when the air cooler is working.
[0018] Compared with the prior art, the utility model provides a surfactant vulcanization preparation device, which has the following beneficial effects:
[0019] The surfactant vulcanization preparation device is provided with a rotating picking mechanism, a turntable, an adjusting handle, a material placement table and a cold air blower. When the device is used as a vulcanization warehouse, the interior of the vulcanization warehouse is used as the environment of the vulcanization operation. If the ambient temperature is higher than 28°, the operator controls the cold air blower through the console to cool down the interior of the vulcanization warehouse to ensure that the temperature inside the vulcanization warehouse will not overheat. Then the operator holds the adjusting handle and rotates it. The adjusting handle drives the rotating picking mechanism to rotate between the upper bearing and the lower bearing. The three groups of turntables distributed up and down on the periphery of the rotating picking mechanism drive the material placement tables at different positions to rotate respectively, and finally stay on the outer side of the side cutting window. Then the operator puts the materials to be vulcanized into the material placement table respectively, and rotates the adjusting handle again to reset. Through the above process, when the operator takes or places the materials to be vulcanized, he only needs to rotate the adjusting handle. The three groups of material placement tables distributed at different positions are extended from top to bottom and will not block each other, so that it is convenient for the operator to place or take the materials, and it can also prevent the vulcanization processing environment from being too high. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0021] Figure 2 This is a schematic diagram of the rear end structure of the utility model;
[0022] Figure 3 This is a schematic diagram of the overall structure of the rotating taking mechanism of the utility model;
[0023] Figure 4 This is a schematic diagram of the structure of the air cooler of the utility model.
[0024] In the figure: 1. vulcanizing chamber; 2. control console; 3. side cutting window; 4. rotating picking mechanism; 401. turntable; 402. material placement table; 403. adjustment handle; 404. positioning column; 5. upper bearing; 6. lower bearing; 7. air cooler; 701. air outlet; 702. heat dissipation grille. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] See also Figure 1-4 In this embodiment: a surfactant vulcanization preparation device includes a vulcanization bin body 1, a control console 2, and a side cutting window 3. The control console 2 is fixedly mounted on the side end face of the vulcanization bin body 1. The control console 2 controls the operation of the entire device. The side cutting window 3 is opened at the front corner of the vulcanization bin body 1. The side cutting window 3 facilitates the rotating disc 401 to turn out of the device after rotation. It is characterized by:
[0027] The inner end of the vulcanization bin body 1 is also provided with a rotating picking mechanism 4, which carries the installation and rotation of the turntable 401. The position where the rotating picking mechanism 4 contacts the upper end of the vulcanization bin body 1 is provided with an upper bearing 5, and the upper bearing 5 and the lower bearing 6 support the rotation of the rotating picking mechanism 4. The lower bearing 6 is provided at the connection between the rotating picking mechanism 4 and the bottom end of the vulcanization bin body 1. The vulcanization bin body 1 is also provided with a cooling fan 7, which is used for the cooling mechanism inside the vulcanization bin body 1;
[0028] The rotating picking mechanism 4 also includes a turntable 401, a material placement table 402, an adjustment handle 403 and a positioning column 404. The turntable 401 is fixedly connected to the outer end surface of the rotating picking mechanism 4 by means of a sleeve, the material placement table 402 is fixedly connected to the outer end of the turntable 401, the middle part of the adjustment handle 403 is installed at the top of the rotating picking mechanism 4, and the positioning column 404 is fixedly connected between the upper and lower ends of the turntable 401. When the turntable 401 drives the material placement table 402, it can be adjusted to a suitable position for picking and placing.
[0029] In this embodiment, the air cooler 7 also includes an air outlet 701 and a heat dissipation grille 702. The air outlet 701 is provided with two groups and is installed at the front end of the air cooler 7. The heat dissipation grille 702 is fixedly installed at the rear end of the air cooler 7. The specific form of the rotating and taking mechanism 4 is a columnar structure, and its upper and lower ends are respectively penetrated by the upper bearing 5 and the lower bearing 6, and are positioned by penetrating the upper surface of the vulcanizing bin body 1. The bottom end of the rotating and taking mechanism 4 is fixedly connected with the inside of the vulcanizing bin body 1 through the lower bearing 6, and the upper and lower bearings 5 and the lower bearing 6 are penetrated up and down, so that the rotating and taking mechanism 4 can rotate flexibly. The turntable 401 is provided with three groups, and they are respectively penetrated by the rotating and taking mechanism 4 and are distributed at equidistant positions, and the material placement table 402 arranged on the outside of the turntable 401 is rotated from top to bottom to take The taking mechanism 4 is extended and rotated with the central axis. By setting the material placement table 402 to be extended and rotated from top to bottom with the rotating taking mechanism 4 as the central axis, the three groups of material placement tables 402 can be made not to block each other up and down; the material placement table 402 is circular as a whole, and the center is concave inside, and there is a groove structure with a fixed depth. The concave material placement table 402 can stably place the material to be vulcanized; the rotating taking mechanism 4 is provided with two groups, and is respectively located at the positions of the two groups of side cutting windows 3. The turntable 401 and the material placement table 402 can reach the outer end of the side cutting window 3 after rotation; the side cutting window 3 needs to be covered with an external plastic film when the cold air blower 7 is working, and the inside of the vulcanization warehouse body 1 can be effectively sealed and cooled by covering the external structure.
[0030] The working principle and use process of the utility model are as follows: the operator uses the interior of the vulcanization bin body 1 as the environment for the vulcanization operation. If the ambient temperature is higher than 28°, the operator controls the air cooler 7 through the control console 2 to cool down the interior of the vulcanization bin body 1 to ensure that the temperature inside the vulcanization bin body 1 will not overheat. Then the operator holds the adjusting handle 403 and rotates it. The adjusting handle 403 drives the rotating picking mechanism 4 to rotate between the upper bearing 5 and the lower bearing 6. The three groups of turntables 401 distributed up and down on the periphery of the rotating picking mechanism 4 respectively drive the material placement tables 402 at different positions to rotate, and finally stay on the outer side of the side cutting window 3. Then the operator puts the materials to be vulcanized into the material placement table 402 respectively, and rotates the adjusting handle 403 again to reset it.
[0031] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A surfactant vulcanization preparation device, comprising a vulcanization bin (1), a control console (2), and a side cutting window (3), wherein the control console (2) is fixedly mounted on the side end surface of the vulcanization bin (1), and the side cutting window (3) is opened at the front corner of the vulcanization bin (1), characterized in that: The inner end of the vulcanizing bin body (1) is also provided with a rotating pick-up mechanism (4), an upper bearing (5) is provided at a position where the rotating pick-up mechanism (4) contacts the upper end of the vulcanizing bin body (1), a lower bearing (6) is provided at a connection between the rotating pick-up mechanism (4) and the bottom end of the vulcanizing bin body (1), and a cooling fan (7) is also provided inside the vulcanizing bin body (1); The rotating picking mechanism (4) further comprises a rotating disk (401), a material placement table (402), an adjusting handle (403) and a positioning column (404); the rotating disk (401) is fixedly connected to the outer end surface of the rotating picking mechanism (4) by means of a sleeve connection; the material placement table (402) is fixedly connected to the outer end of the rotating disk (401); the middle part of the adjusting handle (403) is mounted on the top end of the rotating picking mechanism (4); and the positioning column (404) is fixedly connected between the upper and lower ends of the rotating disk (401).
2. A surfactant vulcanization preparation device according to claim 1, characterized in that: The air cooler (7) further comprises an air outlet (701) and a heat dissipation grille (702); the air outlet (701) is provided in two groups and is installed at the front end of the air cooler (7); and the heat dissipation grille (702) is fixedly installed at the rear end of the air cooler (7).
3. A surfactant vulcanization preparation device according to claim 1, characterized in that: The specific form of the rotating picking mechanism (4) is a columnar structure, the upper and lower ends of which are respectively passed through the upper bearing (5) and the lower bearing (6), and are positioned by passing through the upper surface of the vulcanizing bin body (1). The bottom end of the rotating picking mechanism (4) is fixedly connected to the inside of the vulcanizing bin body (1) through the lower bearing (6).
4. A surfactant vulcanization preparation device according to claim 1, characterized in that: The rotating disk (401) is provided with three groups, and each group is penetrated by the rotating picking mechanism (4) and is distributed at equidistant positions. The material placement table (402) provided on the outer side of the rotating disk (401) is extended and rotated from top to bottom with the rotating picking mechanism (4) as the central axis.
5. A surfactant vulcanization preparation device according to claim 1, characterized in that: The material placement platform (402) is circular in shape as a whole, and has a concave center and a groove structure with a fixed depth.
6. A surfactant vulcanization preparation device according to claim 1, characterized in that: The rotating picking mechanism (4) is provided in two groups and is respectively located at the positions of the two groups of side cutting windows (3). The rotating disk (401) and the material placement table (402) can reach the outer ends of the side cutting windows (3) after rotation.
7. A surfactant vulcanization preparation device according to claim 1, characterized in that: The side cut window (3) needs to be covered by an external plastic film when the air cooler (7) is working.
Citation Information
Patent Citations
Surfactant vulcanization preparation device
CN219273053U