Pretreatment structure for food raw material crushing processing

By designing a reciprocating vibration mechanism composed of a rotating shaft, transmission gear, driven gear, bump, telescopic column and spring in the food raw material crushing and processing device, the problem of low screening efficiency in the existing device is solved, and a more efficient screening and collection effect is achieved, and the vibration and noise of the device are reduced.

CN222678180UActive Publication Date: 2025-03-28SUZHOU LIUFUZI FOOD CO LTD
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Patent Information

Application Number
CN202421080761.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-17
Publication Date
2025-03-28
Estimated Expiration
2034-05-17

AI Technical Summary

Technical Problem

The existing food raw material crushing and processing devices are prone to accumulation of raw materials during the screening process, affecting the screening efficiency and collection efficiency, and leading to poor use effect.

Method used

A set of reciprocating vibration mechanisms consisting of a rotating shaft, transmission gear, driven gear, bump, telescopic column and spring are designed. Through the periodic extrusion of the bump on the screen plate, combined with the rebound effect of the telescopic column and spring, the screen plate is reciprocating up and down, driving the raw material to vibrate, and improving the screening rate and collection efficiency.

Benefits of technology

Through the design of the vibration mechanism, the screening rate and collection efficiency of raw materials are significantly improved, the overall vibration amplitude and noise of the device are reduced, and the effectiveness of the device is improved.

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Abstract

The utility model discloses a pretreatment structure for food raw material crushing processing, which belongs to the technical field of food processing principle crushing equipment and comprises a crushing box, a group of obliquely arranged sieve plates are arranged in the crushing box, and telescopic columns are fixed at four corners of the bottom end of each sieve plate. By designing a group of reciprocating vibration mechanism consisting of the rotating shaft, the transmission gear, the driven gear, the convex block, the telescopic column and the spring, in the crushing and screening process of food raw materials, the driving gear drives the driven gear to rotate through the transmission gear, and then the driven gear drives the rotating shaft to rotate, so that the convex block can periodically extrude the sieve plate; the sieve plate can reciprocate up and down under the rebound action of the telescopic column and the spring, so that the crushed raw materials on the sieve plate can be driven to vibrate, the sieving rate and the collecting efficiency can be improved, the overall vibration amplitude and noise of the device can be effectively reduced compared with a mode of arranging a vibrator, and the using effect of the device is effectively improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of food processing raw material crushing equipment, in particular to a pre-processing structure for food raw material crushing processing. Background Art

[0002] Food processing refers to the grain grinding, feed processing, vegetable oil and sugar processing, slaughtering and meat processing, aquatic product processing, as well as processing activities of vegetables, fruits and nuts, as well as potatoes, dehydrated vegetable processing, and canned vegetable processing that directly use agricultural, forestry, animal husbandry and fishery products as raw materials. It is a type of agricultural product processing industry in a broad sense, and raw material crushing equipment is needed to pre-treat the raw materials in the food processing process.

[0003] The existing food raw material crushing and processing pretreatment structure crushes the raw materials by driving the two sets of crushing rollers to rotate in opposite directions during use, and at the same time, a screen plate is required to screen the crushed raw materials. During the screening process, since the screening is carried out by gravity, it is easy to cause raw materials to accumulate, affecting the screening efficiency and the collection efficiency of the raw materials, resulting in poor use of the device. Therefore, a food raw material crushing and processing pretreatment structure is urgently needed to solve the above problems. Utility Model Content

[0004] The main purpose of the utility model is to provide a pre-processing structure for food raw material crushing processing.

[0005] The purpose of the utility model can be achieved by adopting the following technical solutions:

[0006] A pre-processing structure for food raw material crushing processing, comprising a crushing box, a group of inclined sieve plates are arranged in the crushing box, telescopic columns are fixed at the four corners of the bottom end of the sieve plate, springs are sleeved on the outer side of the telescopic columns, a bearing seat is fixed at the bottom end of the telescopic columns, a rotating shaft is installed in the middle part above the sieve plate, four groups of protrusions are fixed on the rotating shaft at equal intervals, a transmission box is fixed on the back wall of the crushing box, a motor is installed in the transmission box, a main gear is fixed on the output shaft of the motor, a sub-gear and a transmission gear are meshed on the main gear, and a driven gear is meshed on one side of the transmission gear;

[0007] Two groups of crushing rollers are rotatably installed in the crushing box, and one end of the two groups of crushing rollers is fixedly connected to the main gear and the auxiliary gear respectively;

[0008] Electric push rods are symmetrically installed on the inner side walls of the crushing box, a bearing plate is fixed on the output end of the electric push rod, the bearing plate is an arc-shaped structure, a brush is fixed on the inner wall of the bearing plate, and the brush is in contact with the crushing roller.

[0009] Preferably, the telescopic end of the telescopic column is connected to the sieve plate by screws, the spring is welded to the outer side wall of the telescopic column, the fixed part of the telescopic column is fixed to the bearing seat by bolts, and the bearing seat is welded to the inner wall of the crushing box.

[0010] Preferably, the rotating shaft is rotatably mounted in the crushing box, and the protrusion is fixed to the rotating shaft by screws.

[0011] Preferably, the output shaft of the motor is fixedly connected to the main gear, the auxiliary gear and the main gear are at a horizontal height, and the driven gear is fixedly connected to one end of the rotating shaft.

[0012] Preferably, a material hopper is formed on the top of the crushing box, a material guide plate is arranged obliquely below the sieve plate, a sealing plate is fixed at a position of the crushing box corresponding to the bottom end of the sieve plate, and an operation panel is fixed on the front side wall of the crushing box.

[0013] Beneficial technical effects of the utility model:

[0014] The utility model designs a reciprocating vibration mechanism consisting of a rotating shaft, a transmission gear, a driven gear, a convex block, a telescopic column and a spring. In the process of crushing and screening food raw materials, the main gear drives the driven gear to rotate through the transmission gear, and the driven gear drives the rotating shaft to rotate, so that the convex block can periodically squeeze the screen plate. In the squeezing process, the screen plate can make an up and down reciprocating motion by relying on the rebound effect of the telescopic column and the spring, thereby driving the crushed raw materials on the screen plate to vibrate, thereby accelerating the screening rate and collection efficiency. Compared with the method of setting a vibrator, the vibration amplitude and noise of the entire device can be effectively reduced, and the use effect of the device can be effectively improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a structural schematic diagram of a preferred embodiment of a food raw material crushing and processing pre-processing structure according to the utility model;

[0016] Figure 2 A back view of a preferred embodiment of a food material crushing and pre-processing structure according to the utility model;

[0017] Figure 3 It is a schematic diagram of the internal structure of a crushing box in a preferred embodiment of a food raw material crushing and pre-processing structure according to the utility model;

[0018] Figure 4 In a preferred embodiment of a food raw material crushing process for pre-processing structure according to the utility model Figure 3 The enlarged view of point A in the middle;

[0019] Figure 5The utility model is a schematic diagram of the internal structure of a transmission box in a preferred embodiment of a pre-processing structure for food raw material crushing processing.

[0020] The following are the descriptions of the reference numerals:

[0021] 1. Operation panel; 2. Crushing box; 3. Filling hopper; 4. Transmission box; 5. Sealing plate; 6. Guide plate; 7. Rotating shaft; 8. Electric push rod; 9. Crushing roller; 10. Loading plate; 11. Brush; 12. Screen plate; 13. Bump; 14. Loading seat; 15. Spring; 16. Telescopic column; 17. Driven gear; 18. Transmission gear; 19. Motor; 20. Main gear; 21. Sub gear. DETAILED DESCRIPTION

[0022] In order to make the technical solution of the present invention more clear and specific to those skilled in the art, the present invention is further described in detail below in conjunction with embodiments and drawings, but the implementation methods of the present invention are not limited thereto.

[0023] like Figure 1-Figure 5 As shown, a food raw material crushing processing pretreatment structure provided in this embodiment includes a crushing box 2, a group of inclined sieve plates 12 are arranged in the crushing box 2, telescopic columns 16 are fixed at the four corners of the bottom end of the sieve plate 12, a spring 15 is sleeved on the outer side of the telescopic column 16, a bearing seat 14 is fixed to the bottom end of the telescopic column 16, a rotating shaft 7 is installed in the middle part above the sieve plate 12, four groups of protrusions 13 are fixed on the rotating shaft 7 at equal intervals, a transmission box 4 is fixed on the back wall of the crushing box 2, a motor 19 is installed in the transmission box 4, a main gear 20 is fixed on the output shaft of the motor 19, a sub-gear 21 and a transmission gear 18 are meshed on the main gear 20, and a driven gear 17 is meshed on one side of the transmission gear 18;

[0024] Two groups of crushing rollers 9 are rotatably installed in the crushing box 2. One end of the two groups of crushing rollers 9 is fixedly connected to the main gear 20 and the sub gear 21 respectively. The main gear 20 and the sub gear 21 drive the crushing rollers 9 to rotate to crush the raw materials.

[0025] Electric push rods 8 are symmetrically installed on the two side walls of the crushing box 2, and a carrying plate 10 is fixed on the output end of the electric push rod 8. The carrying plate 10 is an arc-shaped structure, and a brush 11 is fixed on the inner wall of the carrying plate 10. The brush 11 is in contact with the crushing roller 9. The electric push rod 8 pushes the carrying plate 10 to make the brush 11 contact with the surface of the crushing roller 9. During the rotation of the crushing roller 9, the brush 11 can clean the raw materials adhered to the surface of the crushing roller 9.

[0026] The telescopic end of the telescopic column 16 is connected to the sieve plate 12 by screws, the spring 15 is welded to the outer wall of the telescopic column 16, the fixed part of the telescopic column 16 is fixed to the bearing seat 14 by bolts, the bearing seat 14 is welded to the inner wall of the crushing box 2, the sieve plate 12 can screen the crushed raw materials, and the telescopic column 16 combined with the spring 15 can make the sieve plate 12 reciprocate up and down.

[0027] The rotating shaft 7 is rotatably installed in the crushing box 2, and the protrusion 13 is fixed on the rotating shaft 7 by screws. The rotating shaft 7 can drive the protrusion 13 to periodically squeeze the screen plate 12.

[0028] The output shaft of the motor 19 is fixedly connected to the main gear 20, the sub-gear 21 and the main gear 20 are at a horizontal height, and the driven gear 17 is fixedly connected to one end of the rotating shaft 7. The motor 19 drives the main gear 20 to rotate. The main gear 20 drives the sub-gear 21 to rotate on the one hand, and drives the driven gear 17 to rotate through the transmission gear 18 on the other hand.

[0029] A feeding hopper 3 is formed at the top of the crushing box 2, and a guide plate 6 is arranged obliquely below the sieve plate 12. A sealing plate 5 is fixed at a position corresponding to the bottom of the crushing box 2 and the sieve plate 12. An operation panel 1 is fixed on the front side wall of the crushing box 2. The raw materials are injected into the crushing box 2 through the feeding hopper 3, and the screened raw materials are discharged and collected through the guide plate 6. The operation panel 1 controls the operation of the device. After the crushing is completed, the sealing plate 5 is removed, and the raw materials that are screened and crushed unqualified can be cleaned up.

[0030] The working principle of the device is as follows: the external power supply is turned on, and the device is controlled to work through the operation panel 1, so that the raw materials are injected into the crushing box 2 through the injection hopper 3. At this time, the motor 19 drives the main gear 20 to rotate. The main gear 20 drives the sub-gear 21 to rotate on the one hand, and drives the driven gear 17 to rotate through the transmission gear 18 on the other hand. Then the main gear 20 and the sub-gear 21 drive the crushing roller 9 to rotate to crush the raw materials. During the rotation of the crushing roller 9, the brush 11 can clean the raw materials adhered to the surface of the crushing roller 9, and then the driven gear 17 drives the rotating shaft 7 to rotate, so that the protrusion 13 can periodically squeeze the screen plate 12. During the squeezing process, the screen plate 12 can be reciprocated up and down by relying on the rebound effect of the telescopic column 16 and the spring 15, so as to drive the crushed raw materials on the screen plate 12 to vibrate, which can accelerate its screening rate and collection efficiency, and can effectively reduce the vibration amplitude and noise of the whole device compared with the method of setting a vibrator, and the screened raw materials are discharged and collected through the guide plate 6.

[0031] The above are only further embodiments of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the scope disclosed by the present invention according to the technical solution and concept of the present invention, which fall within the protection scope of the present invention.

Claims

1. A food material crushing process for pre-processing structure, characterized in that: The invention comprises a crushing box (2), wherein a group of inclined sieve plates (12) are arranged in the crushing box (2), telescopic columns (16) are fixed at the four corners of the bottom end of the sieve plate (12), a spring (15) is sleeved on the outer side of the telescopic column (16), a bearing seat (14) is fixed at the bottom end of the telescopic column (16), a rotating shaft (7) is installed in the middle part above the sieve plate (12), four groups of protrusions (13) are fixed on the rotating shaft (7) at equal intervals, a transmission box (4) is fixed on the back wall of the crushing box (2), a motor (19) is installed in the transmission box (4), a main gear (20) is fixed on the output shaft of the motor (19), a sub-gear (21) and a transmission gear (18) are meshed on the main gear (20), and a driven gear (17) is meshed on one side of the transmission gear (18); Two groups of crushing rollers (9) are rotatably mounted in the crushing box (2), and one end of the two groups of crushing rollers (9) is fixedly connected to the main gear (20) and the auxiliary gear (21) respectively; Electric push rods (8) are symmetrically mounted on both side walls of the crushing box (2); a carrying plate (10) is fixed on the output end of the electric push rod (8); the carrying plate (10) is an arc-shaped structure; a brush (11) is fixed on the inner wall of the carrying plate (10); and the brush (11) is in contact with the crushing roller (9).

2. A food material crushing and processing pretreatment structure according to claim 1, characterized in that: The telescopic end of the telescopic column (16) is connected to the sieve plate (12) by means of screws, the spring (15) is welded to the outer wall of the telescopic column (16), the fixed portion of the telescopic column (16) is fixed to the bearing seat (14) by means of bolts, and the bearing seat (14) is welded to the inner wall of the crushing box (2).

3. A food material crushing and processing pretreatment structure according to claim 2, characterized in that: The rotating shaft (7) is rotatably mounted in the crushing box (2), and the protrusion (13) is fixed on the rotating shaft (7) by means of screws.

4. A food material crushing and processing pretreatment structure according to claim 3, characterized in that: The output shaft of the motor (19) is fixedly connected to the main gear (20), the auxiliary gear (21) and the main gear (20) are at a horizontal height, and the driven gear (17) is fixedly connected to one end of the rotating shaft (7).

5. A food material crushing and processing pretreatment structure according to claim 4, characterized in that: A material injection hopper (3) is formed at the top of the crushing box (2), a material guide plate (6) is arranged obliquely below the sieve plate (12), a sealing plate (5) is fixed at a position of the crushing box (2) corresponding to the bottom end of the sieve plate (12), and an operating panel (1) is fixed on the front side wall of the crushing box (2).