Punching and bending die for thermal insulation pipe production

By designing a stamped bent pipe mold including hydraulic push rod, transmission wheel, rack plate, worm and turbine, the problem of existing molds requiring manual removal of insulation pipes is solved, automatic discharge is achieved, and production efficiency and operation safety are improved.

CN222679209UActive Publication Date: 2025-03-28JINAN XINGYUAN HEAT-PRESERVING-ANTI-CORROSIVE ENG CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421453539.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-25
Publication Date
2025-03-28
Estimated Expiration
2034-06-25

AI Technical Summary

Technical Problem

During the use of the existing stamping and bending mold for insulation pipe production, the insulation pipe needs to be removed manually after stamping, and the steps are complicated and unsafe.

Method used

A stamped bent pipe mold including hydraulic push rod, transmission wheel, rack plate, worm and turbine is designed. The mounting frame is driven to move relative to the bottom plate through the hydraulic push rod to complete the bending and automatic discharge of the insulation pipe.

Benefits of technology

Automatic discharge of insulation pipes is realized, avoiding the complexity and safety risks of manual operation, and improving production efficiency and operation safety.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222679209U_ABST
    Figure CN222679209U_ABST
Patent Text Reader

Abstract

The utility model discloses a pipe stamping and bending die for thermal insulation pipe production, which relates to the field of thermal insulation pipe processing and comprises a main body, a mounting block is fixed on one side of the top of the main body, a hydraulic push rod is mounted in the middle of one side of the mounting block, and the output end of the hydraulic push rod is connected with a mounting frame. Rollers are arranged at the two ends of one side of the mounting frame, a first rack plate is fixed to the bottom of the mounting frame, and a sliding groove is formed in the middle of the top of the main body. The first rack plate and the second rack plate move relatively under the action of the transmission wheel, after bending is completed, the first rack plate and the second rack plate move towards the two sides, at the moment, the gear enters the arc-shaped ring and mutually rotates with teeth in the arc-shaped ring, the gear drives the worm to rotate through the rotating shaft, the worm drives the worm wheel to rotate, and the worm drives the worm wheel to rotate. And the turbine drives the limiting ring to rotate, and meanwhile, the bottom plate rotates to complete reverse rotation, so that storage at the top of the bottom plate can fall down conveniently.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the field of thermal insulation pipe processing, in particular to a punching and bending pipe die for the production of thermal insulation pipes. Background Art

[0002] There are many styles and materials of insulation pipes, among which metal insulation pipes are a common accessory in machines. In order to meet the installation requirements during use in the machine, the insulation pipes need to be bent to a certain extent, so the demand for insulation pipe stamping and bending dies in factories is particularly important.

[0003] The punching and bending die for the production of insulation pipes is used to fix the insulation pipe, and then one end of the hydraulic punch squeezes the insulation pipe to form a bend, and the bending angle is controlled by changing the pressure depth;

[0004] However, during the use of the stamping and bending dies for the production of thermal insulation pipes today, the stamped thermal insulation pipes need to be removed manually after stamping and bending, which is a relatively complicated step and is unsafe to operate manually. Utility Model Content

[0005] The utility model aims to provide a punching and bending die for producing thermal insulation pipes in order to solve the problem that the punched thermal insulation pipes need to be removed manually, the steps are complicated, and the manual operation is unsafe.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a stamping and bending mold for producing thermal insulation pipes, comprising a main body, a mounting block is fixed on one side of the top of the main body, and a hydraulic push rod is installed at the middle position of one side of the mounting block, the output end of the hydraulic push rod is connected with a mounting frame, and rollers are arranged at both ends of one side of the mounting frame, a first rack plate is fixed at the bottom of the mounting frame, a slide groove is arranged at the middle position of the top of the main body, and a second rack plate is slidably connected inside the slide groove, a transmission wheel located between the first rack plate and the second rack plate is installed on the top of the main body, the end of the second rack plate is rotatably connected to the bottom plate, and the top of the bottom plate is rotatably connected to the fixed shaft, the outer side of the fixed shaft is fixed with a limiting ring, an arc ring is fixed on one side of the main body, one end of the bottom plate is rotatably connected to a gear, and the end of the gear is fixed with a rotating shaft penetrating into the interior of the bottom plate, and a worm is arranged on the outer side of the rotating shaft, and a turbine meshing with the worm is fixed at the bottom of the fixed shaft.

[0007] As a further solution of the utility model: the number of the rollers is two groups, the two groups of rollers are detachably connected to the mounting frame by bolts, and rubber rings are arranged inside the two groups of rollers.

[0008] As a further solution of the utility model: an arc groove cooperating with the bottom plate is provided on one side of the main body.

[0009] As a further solution of the utility model: teeth are arranged at the bottom end of the inner part of the arc-shaped ring, and the teeth are meshed with the gear.

[0010] As a further solution of the utility model: the cross section of the mounting frame is concave, and a sliding block is arranged at the bottom of the mounting frame, and a sliding groove cooperating with the sliding block is arranged at the top of the main body.

[0011] Compared with the prior art, the beneficial effects of the utility model are:

[0012] 1. When the hydraulic push rod is set to start, the first rack plate and the second rack plate move relative to each other under the action of the transmission wheel. At this time, the mounting frame and the bottom plate move relative to each other to bend the insulation pipe. After the bending is completed, the first rack plate and the second rack plate move to both sides. At this time, the gear enters the arc ring and the teeth inside it interact with each other, and the gear rotates. The gear drives the worm to rotate through the rotating shaft, and the worm drives the turbine to rotate. The turbine drives the limit ring to rotate. At the same time, the bottom plate rotates to complete the reversal, so as to facilitate the drop of the storage on the top of the bottom plate, avoid manual unloading, and make the operation safer. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the structure of the utility model;

[0014] Figure 2 It is a partial connection schematic diagram of the utility model;

[0015] Figure 3 It is an enlarged view of the utility model A;

[0016] Figure 4 It is an enlarged view of B of the present utility model.

[0017] In the figure: 1. main body; 2. mounting block; 3. hydraulic push rod; 4. roller; 5. mounting frame; 6. slide groove; 7. limit ring; 8. bottom plate; 9. fixed shaft; 10. gear; 11. rotating shaft; 12. turbine; 13. worm; 14. arc ring; 15. first rack plate; 16. second rack plate; 17. transmission wheel. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0019] See also Figure 1 to Figure 4In the embodiment of the utility model, a stamping and bending pipe mold for producing an insulation pipe comprises a main body 1, a mounting block 2 is fixed on one side of the top of the main body 1, and a hydraulic push rod 3 is installed at the middle position of one side of the mounting block 2, which is used to push the mounting frame 5 to complete the bending, the output end of the hydraulic push rod 3 is connected to the mounting frame 5, and rollers 4 are arranged at both ends of one side of the mounting frame 5, and the two groups of rollers 4 cooperate with the limiting ring 7 to limit the insulation pipe, and a first rack plate 15 is fixed to the bottom of the mounting frame 5, a slide groove 6 is arranged at the middle position of the top of the main body 1, which is used to limit the movement of the second rack plate 16, and the second rack plate 16 is slidably connected inside the slide groove 6, and a transmission wheel 17 located between the first rack plate 15 and the second rack plate 16 is installed on the top of the main body 1, and the first rack plate 15 and the second rack plate 16 form a transmission under the action of the transmission wheel 17 to complete the relative movement, and the end of the second rack plate 16 is rotatably connected to the bottom plate 8, so as to facilitate the rotation and tilting of the bottom plate 8 downward.

[0020] In this embodiment: the mounting frame 5 is driven to move forward once by starting the hydraulic push rod 3, and under the action of the transmission wheel 17, the first rack plate 15 and the second rack plate 16 move relative to each other. At this time, under the action of the roller 4 and the limit ring 7, the purpose of bending the insulation pipe is achieved.

[0021] Please refer to Figure 2 and Figure 4 , the top of the bottom plate 8 is rotatably connected with a fixed shaft 9, the outer side of the fixed shaft 9 is fixed with a limit ring 7, an arc ring 14 is fixed on one side of the main body 1, one end of the bottom plate 8 is rotatably connected with a gear 10, the bottom end of the arc ring 14 is provided with teeth, and the teeth are meshed with the gear 10, the gear 10 cooperates with the teeth, when the gear 10 and the arc ring 14 move relative to each other, the gear 10 rotates, and the end of the gear 10 is fixed with a rotating shaft 11 that penetrates into the bottom plate 8, and a worm 13 is provided on the outer side of the rotating shaft 11, the gear 10 drives the worm 13 to rotate through the rotating shaft 11, the bottom of the fixed shaft 9 is fixed with a turbine 12 that meshes with the worm 13, the worm 13 drives the turbine 12 to rotate, and the turbine 12 drives the limit ring 7 to rotate;

[0022] Please refer to Figure 1 One side of the main body 1 is provided with an arc groove that cooperates with the bottom plate 8. When the bottom plate 8 continues to move forward, it gradually enters the arc groove. At this time, the bottom plate 8 rotates. When the bottom plate 8 is turned over, the gear 10 enters the arc ring 14.

[0023] In this embodiment: when the bottom plate 8 is located at the rightmost side of the main body 1, the bottom plate 8 flips over, and the gear 10 enters the arc ring 14 at this time, the bottom plate 8 continues to flip over, the gear 10 cooperates with the teeth, and the gear 10 rotates. The gear 10 drives the worm 13 to rotate through the rotating shaft 11, and the worm 13 drives the turbine 12 to rotate. The turbine 12 drives the limit ring 7 to rotate through the fixed shaft 9. The two methods are combined with each other to facilitate the flipping and falling of the insulation pipe on the top of the bottom plate 8. After the falling is completed, the hydraulic push rod 3 gradually resets. At this time, the bottom plate 8 gradually flips upward and the limit ring 7 gradually rotates and resets, waiting for the next material unloading.

[0024] Please refer to Figure 1 There are two groups of rollers 4. The two groups of rollers 4 cooperate with the limiting ring 7 to squeeze and fix the insulation pipe. The two groups of rollers 4 are detachably connected to the mounting frame 5 by bolts. Because the models of the insulation pipes are different, rollers 4 of different models need to be replaced. At the same time, the second rack plate 16 and the bottom plate 8 are detachably connected. In order to facilitate the replacement of the bottom plate 8, a limiting ring 7 of a suitable model is selected. Rubber rings are arranged inside the two groups of rollers 4 to protect the appearance of the insulation pipe. The cross-section of the mounting frame 5 is concave. When the insulation pipe is bent, the protruding end of the insulation pipe is convenient for entry, and a sliding block is arranged at the bottom of the mounting frame 5. A sliding groove that cooperates with the sliding block is arranged on the top of the main body 1. The sliding block and the sliding groove cooperate with each other to facilitate the movement of the mounting frame 5 to be more stable.

[0025] In this embodiment: by rotating the bolt, selecting the appropriate roller 4 and the limiting ring 7, and then starting the hydraulic push rod 3 to change the distance between the roller 4 and the limiting ring 7, the insulation pipe is positioned between the two to complete the limiting, thereby facilitating the next step of stamping and bending.

[0026] What is described above is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A stamping and bending die for producing thermal insulation pipes, comprising a main body (1), characterized in that: A mounting block (2) is fixed on one side of the top of the main body (1), and a hydraulic push rod (3) is installed at the middle position of one side of the mounting block (2), the output end of the hydraulic push rod (3) is connected to a mounting frame (5), and rollers (4) are arranged at both ends of one side of the mounting frame (5), a first rack plate (15) is fixed to the bottom of the mounting frame (5), a slide groove (6) is arranged at the middle position of the top of the main body (1), and a second rack plate (16) is slidably connected inside the slide groove (6), and a gear wheel (16) located between the first rack plate (15) and the second rack plate (16) is installed on the top of the main body (1). A transmission wheel (17), the end of the second rack plate (16) is rotatably connected to a base plate (8), and the top of the base plate (8) is rotatably connected to a fixed shaft (9), a limit ring (7) is fixed to the outer side of the fixed shaft (9), an arc ring (14) is fixed to one side of the main body (1), one end of the base plate (8) is rotatably connected to a gear (10), and a rotating shaft (11) penetrating into the interior of the base plate (8) is fixed to the end of the gear (10), and a worm (13) is arranged on the outer side of the rotating shaft (11), and a turbine (12) meshing with the worm (13) is fixed to the bottom of the fixed shaft (9).

2. A stamping and bending die for producing thermal insulation pipes according to claim 1, characterized in that: The number of the rollers (4) is two groups, and the two groups of rollers (4) are detachably connected to the mounting frame (5) via bolts, and rubber rings are arranged inside the two groups of rollers (4).

3. A stamping and bending die for producing thermal insulation pipes according to claim 1, characterized in that: One side of the main body (1) is provided with an arc-shaped groove which cooperates with the bottom plate (8).

4. A stamping and bending die for producing thermal insulation pipes according to claim 1, characterized in that: The bottom end of the arc-shaped ring (14) is provided with teeth, and the teeth are meshed with the gear (10).

5. The punching and bending die for producing thermal insulation pipes according to claim 1, characterized in that: The cross section of the mounting frame (5) is concave-shaped, and a sliding block is arranged at the bottom of the mounting frame (5), and a sliding groove cooperating with the sliding block is arranged at the top of the main body (1).