Continuous stamping device for anti-loose locking washer for wire tower
By designing a heat dissipation mechanism in the continuous stamping device of the anti-loose locking washer for wire towers, and using cold water cooling and high-speed rotation of the heat dissipation fan, the problem of untimely dissipation of heat energy in traditional stamping devices is solved, effective cooling of workpieces and devices is achieved, and service life is extended and work efficiency is improved.
Patent Information
- Application Number
- CN202421944940.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-12
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-08-12
AI Technical Summary
During the continuous stamping process of anti-loose locking washer, the heat energy generated by traditional stamping devices cannot be dissipated in time, resulting in an increase in the temperature of the workpiece, a decrease in deformation, dimensional accuracy and shape stability, affecting product quality and performance. At the same time, overheating of the stamping head increases wear and shortens service life.
A continuous stamping device for anti-loose locking washer for electric wire towers including a heat dissipation mechanism is designed. The heat dissipation mechanism includes a stamping table, an arch cooling box, a heat dissipation fan and a dust-proof mechanism. Through the high-speed rotation of the cold water cooling and the heat dissipation fan, the heat generated by the stamping module and the washer is quickly taken away.
It effectively reduces the temperature of workpieces and devices during stamping, prevents deformation and wear, extends the service life of the equipment, and ensures the smooth progress and working efficiency of stamping.
Smart Images
Figure CN222679341U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of anti-loosening locking washers processing, in particular to a continuous punching device for anti-loosening locking washers for electric wire towers. Background Art
[0002] The anti-loosening lock washer for power tower is a fastener specially used on power towers. Its main function is to prevent bolts or nuts from loosening under vibration or external force. The design and manufacture of this washer take into account the various complex environmental factors that power towers may encounter during operation, so it has high reliability and stability.
[0003] However, in the prior art, during the continuous stamping process of the anti-loosening lock washer, the friction and pressure generated by the punch head and the anti-loosening lock washer workpiece will generate a large amount of heat energy. If the heat energy cannot be dissipated in time, the temperature of the workpiece will rise, causing the workpiece to deform, affecting the dimensional accuracy and shape stability of the workpiece, and thus reducing the quality and performance of the product. In addition, the punch head itself will overheat, which will cause its own wear to increase during continuous operation, thereby shortening its service life. Therefore, we provide a continuous stamping device for anti-loosening lock washers for power towers. Utility Model Content
[0004] The utility model aims to provide a continuous punching device for anti-loosening locking washers for electric wire towers, so as to solve the problems raised in the above-mentioned background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a continuous stamping device for anti-loosening locking washers for power towers, comprising: a heat dissipation mechanism, the heat dissipation mechanism comprising a stamping table, a bracket is arranged on the top of the stamping table, a stamping groove is opened on the top of the stamping table, mounting grooves are opened on both sides of the bracket, mounting shells are arranged in the two mounting grooves, cooling fans are arranged in the two mounting shells, arched cooling boxes are arranged on the opposite sides of the bracket, cooling grooves are opened on both sides of the inner walls of the two arched cooling boxes, liquid injection ports are arranged on the tops of the two arched cooling boxes, and dustproof mechanisms are arranged on the sides of the two arched cooling boxes away from the bracket.
[0006] As a further preferred embodiment of the technical solution, the dustproof mechanism comprises a dustproof net, both sides of the dustproof net are fixedly connected with mounting blocks, and the threaded grooves provided in the mounting blocks are threadedly connected with mounting pieces.
[0007] As a further preferred embodiment of the present technical solution, one end of the mounting piece passes through a threaded groove formed in the mounting block and is threadedly connected to a side of the arched cooling box away from the bracket.
[0008] As a further preferred embodiment of the present technical solution, the bottom of the bracket is fixedly connected to the top of the stamping table, and the outside of the mounting shell is fixedly connected to the inner wall of the mounting groove.
[0009] As a further preferred embodiment of the present technical solution, the heat dissipation fan is docked in the mounting shell, and the bottoms of the two arched cooling boxes are respectively fixedly connected to both sides of the top of the stamping table.
[0010] As a further preferred embodiment of the technical solution, a slot extending through the top of the arched cooling box is connected to a liquid injection port, and a punch is fixedly installed in the slot provided at the top of the bracket.
[0011] As a further preferred embodiment of the present technical solution, a stamping plate is provided at the output end of the stamping machine, a stamping module is fixedly connected to the bottom of the stamping plate, and a collecting groove is provided on one side of the top of the stamping table close to the stamping groove.
[0012] The utility model provides a continuous punching device for anti-loosening locking washers for electric wire towers, which has the following features:
[0013] Beneficial effects:
[0014] (1) The utility model injects cold water into the arched cooling box from the liquid injection port, transfers the temperature of the cold water in the arched cooling box to the external environment through the cooling groove, and starts the heat dissipation fan, which rotates at high speed to generate a strong airflow, and quickly takes away the heat generated by the stamping module and the anti-loosening locking gasket, thereby achieving a rapid cooling effect. In this way, it can not only protect the equipment and extend its service life, but also ensure the smooth progress of the stamping work and improve work efficiency.
[0015] (2) The utility model can prevent dust impurities in the air from being sucked into the cooling fan and adhering to its surface through the dustproof net, and can also reduce the emission of cold air flowing out of the cooling tank. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 The utility model is a schematic structural diagram of a continuous punching device for an anti-loosening locking washer for an electric wire tower.
[0017] Figure 2 It is a structural schematic diagram of the disassembled side of the heat dissipation mechanism and the dust prevention mechanism of a continuous stamping device for anti-loosening locking washers for electric wire towers of the utility model.
[0018] Figure 3 The utility model is a schematic structural diagram of the side surface of the heat dissipation mechanism of a continuous stamping device for anti-loosening locking washers for electric wire towers.
[0019] Figure 4 The utility model is a schematic structural diagram of the side surface of the dustproof mechanism of the continuous stamping device for anti-loosening locking washers for electric wire towers.
[0020] In the figure: 1, heat dissipation mechanism; 11, stamping table; 12, bracket; 13, stamping groove; 14, mounting shell; 15, heat dissipation fan; 16, arched cooling box; 17, cooling groove; 18, liquid injection port; 19, mounting groove;
[0021] 2. Dust-proof mechanism; 21. Dust-proof net; 22. Mounting block; 23. Mounting piece;
[0022] 31. Punching machine; 32. Punching plate; 33. Punching module; 34. Collecting tank. DETAILED DESCRIPTION
[0023] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.
[0024] The utility model provides a technical solution: Figure 1-Figure 4 As shown, in this embodiment, a continuous stamping device for locking washers for electric wire towers includes: a heat dissipation mechanism 1, the heat dissipation mechanism 1 includes a stamping platform 11, a bracket 12 is arranged on the top of the stamping platform 11, a stamping groove 13 is opened on the top of the stamping platform 11, mounting grooves 19 are opened on both sides of the bracket 12, and mounting shells 14 are arranged in the two mounting grooves 19, the bottom of the bracket 12 is fixedly connected to the top of the stamping platform 11, the outside of the mounting shell 14 is fixedly connected to the inner wall of the mounting groove 19, and cooling fans 15 are arranged in the two mounting shells 14, and arched cooling boxes 16 are arranged on the opposite sides of the bracket 12, and the cooling fans 15 are docked in the mounting shells 14. The bottoms of the arched cooling boxes 16 are respectively fixedly connected to both sides of the top of the stamping table 11, cooling grooves 17 are opened on both sides of the inner walls of the two arched cooling boxes 16, and liquid injection ports 18 are arranged on the tops of the two arched cooling boxes 16. The slots opened through the tops of the arched cooling boxes 16 are connected to the liquid injection ports 18, and a punching machine 31 is fixedly installed in the slot opened on the top of the bracket 12, and a stamping plate 32 is set at the output end of the punching machine 31, and a stamping module 33 is fixedly connected to the bottom of the stamping plate 32, a collecting groove 34 is opened on one side of the top of the stamping table 11 close to the stamping groove 13, and a dustproof mechanism 2 is set on the side of the two arched cooling boxes 16 away from the bracket 12.
[0025] In this embodiment, when the staff uses the stamping device to stamp the anti-loosening locking washer, the anti-loosening locking washer needs to be placed in the stamping groove 13, and the stamping module 33 set at the bottom of the stamping plate 32 is driven by starting the stamping machine 31 to stamp the anti-loosening locking washer in the stamping groove 13. When the stamping module 33 and the anti-loosening locking washer are continuously stamped, heat will be generated. In order to avoid the influence of these heat on the anti-loosening locking washer and the stamping module 33, the staff needs to start the heat dissipation fan 15. The heat dissipation fan 15 generates a strong airflow through high-speed rotation, which quickly takes away the heat generated by the stamping module 33 and the anti-loosening locking washer, thereby achieving a rapid cooling effect. In this way, not only can the equipment be protected and its service life be extended, but also the smooth progress of the stamping work can be ensured and the work efficiency can be improved. In addition, cold water can be injected into the arched cooling box 16 through the liquid injection port 18, and the temperature of the cold water inside the arched cooling box 16 is transferred to the external environment through the cooling groove 17, thereby improving the heat dissipation efficiency of the heat dissipation fan 15.
[0026] like Figure 1-Figure 4 As shown, the dustproof mechanism 2 includes a dustproof net 21, and mounting blocks 22 are fixedly connected on both sides of the dustproof net 21. The threaded grooves opened in the mounting blocks 22 are threadedly connected with mounting parts 23. One end of the mounting part 23 passes through the threaded grooves opened in the mounting blocks 22 and is threadedly connected to the side of the arched cooling box 16 away from the bracket 12.
[0027] In this embodiment, the dustproof net 21 can prevent dust impurities in the air from being sucked into the heat dissipation fan 15 and adhering to its surface. In addition, the emission of cold air flowing out of the cooling groove 17 can be reduced. The dustproof net 21 can be removed or installed from the arched cooling box 16 by rotating the mounting part 23. The removed dustproof net 21 can be cleaned to improve the dustproof effect of the dustproof net 21.
[0028] The utility model provides a continuous punching device for anti-loosening locking washers for electric wire towers, and the specific working principle is as follows:
[0029] When the staff use the stamping device to stamp the anti-loosening locking washer, they need to place the anti-loosening locking washer in the stamping groove 13, and then start the stamping machine 31 to drive the stamping module 33 set at the bottom of the stamping plate 32 to stamp the anti-loosening locking washer in the stamping groove 13. During the continuous stamping process, a large amount of heat will be generated due to the friction and impact force between the stamping module 33 and the anti-loosening locking washer. In order to avoid the adverse effects of this heat on the anti-loosening locking washer and the stamping module 33, the staff will start the cooling fan 15, which generates heat through high-speed rotation. The strong airflow can quickly take away the heat generated by the stamping module 33 and the anti-loosening locking gasket, thereby effectively reducing their temperature. In addition, in order to further improve the heat dissipation efficiency, water cooling can also be used. Specifically, the staff can inject cold water into the arched cooling box 16 through the liquid injection port 18. The cold water will flow inside the cooling box and transfer the temperature of the cold water to the external environment through the cooling groove 17. In this way, not only can the temperature of the stamping module 33 and the anti-loosening locking gasket be reduced more quickly, but also the heat dissipation efficiency of the cooling fan 15 can be improved, ensuring the stability and safety of the stamping process.
[0030] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A continuous punching device for anti-loosening locking washers for electric wire towers, characterized in that: include: A heat dissipation mechanism (1) comprises a stamping platform (11), a bracket (12) is arranged on the top of the stamping platform (11), a stamping groove (13) is provided on the top of the stamping platform (11), mounting grooves (19) are provided on both sides of the bracket (12), mounting shells (14) are provided in the two mounting grooves (19), heat dissipation fans (15) are provided in the two mounting shells (14), arched cooling boxes (16) are provided on the opposite sides of the bracket (12), cooling grooves (17) are provided on both sides of the inner walls of the two arched cooling boxes (16), liquid injection ports (18) are provided on the tops of the two arched cooling boxes (16), and dust prevention mechanisms (2) are provided on the sides of the two arched cooling boxes (16) away from the bracket (12).
2. A continuous punching device for anti-loosening locking washers for electric wire towers according to claim 1, characterized in that: The dustproof mechanism (2) comprises a dustproof net (21), both sides of which are fixedly connected to mounting blocks (22), and the mounting blocks (22) are threadedly connected to mounting pieces (23) in the threaded grooves formed in the mounting blocks (22).
3. A continuous punching device for anti-loosening locking washers for electric wire towers according to claim 2, characterized in that: One end of the mounting piece (23) passes through a thread groove formed in the mounting block (22) and is threadedly connected to a side of the arched cooling box (16) away from the bracket (12).
4. A continuous punching device for anti-loosening locking washers for electric wire towers according to claim 1, characterized in that: The bottom of the bracket (12) is fixedly connected to the top of the punching platform (11), and the outside of the mounting shell (14) is fixedly connected to the inner wall of the mounting groove (19).
5. The continuous punching device for anti-loosening locking washers for electric wire towers according to claim 1 is characterized in that: The heat dissipation fan (15) is docked in the mounting shell (14), and the bottoms of the two arched cooling boxes (16) are respectively fixedly connected to the two sides of the top of the stamping platform (11).
6. The continuous punching device for anti-loosening locking washers for electric wire towers according to claim 1 is characterized in that: A slot extending through the top of the arched cooling box (16) is butted against a liquid injection port (18), and a punching machine (31) is fixedly installed in the slot provided at the top of the bracket (12).
7. A continuous punching device for anti-loosening locking washers for electric wire towers according to claim 6, characterized in that: The output end of the punching machine (31) is provided with a punching plate (32), the bottom of the punching plate (32) is fixedly connected with a punching module (33), and a collecting groove (34) is provided on one side of the top of the punching table (11) close to the punching groove (13).