Metal corrugated pipe integrated forming equipment

By designing the integrated molding equipment of metal corrugated pipes, using extrusion rollers and limiting plate structures, combined with tension springs and gear ring systems, the bending problem of sheet-shaped materials is solved and the bending strength of the product is improved.

CN222679372UActive Publication Date: 2025-03-28SIMIKE MASCH NANJING CO LTD
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Patent Information

Application Number
CN202420874341.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-25
Publication Date
2025-03-28
Estimated Expiration
2034-04-25

AI Technical Summary

Technical Problem

During the production process of metal corrugated pipes, the unwinding material and discharge speed are not uniform when loading sheet materials, which leads to bending, affecting the bending strength of the product.

Method used

A metal corrugated pipe integral forming equipment is designed, adopting an extrusion roller and a limiting plate structure. Through the tensioning spring and gear ring system, the distance between the extrusion rollers is adjusted to ensure that the sheet-shaped raw materials remain tightly in the discharge process and avoid bending.

Benefits of technology

It effectively solves the bending problem when loading sheet materials, improves the bending strength of metal corrugated pipes, and ensures product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses metal corrugated pipe integrated forming equipment which comprises a base, fixing frames are symmetrically and fixedly installed at the ends of the base, fixing rods are fixedly installed at the tops of the fixing frames, and a first limiting plate and a second limiting plate are slidably installed on the outer sides of the fixing rods respectively. Sliding holes are formed in the end parts of the first limiting plate and the second limiting plate, when the discharging mechanism discharges sheet-shaped raw materials, the sheet-shaped raw materials are continuously in a tensioning state, a tensioning spring pulls one of the rotating plates, and then an extrusion roller above is driven to extrude the sheet-shaped raw materials; by adjusting the distance between the first limiting plate and the second limiting plate, the second limiting plate is driven to ascend and descend along the track of the limiting rod, and the device is used for being matched with the flaky raw materials with different thicknesses, so that the distance between the two extrusion rollers is changed, the flaky raw materials are tensioned, and by adjusting the distance between the first limiting plate and the second limiting plate, the second limiting plate is driven to ascend and descend along the track of the limiting rod.
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Description

Technical Field

[0001] The utility model relates to the technical field of metal bellows production, in particular to metal bellows integrated molding equipment. Background Art

[0002] Metal bellows are mainly used to compensate for pipeline thermal deformation, reduce shock, and absorb pipeline settlement deformation. They are widely used in petrochemical, instrumentation, aerospace, chemical, electric power, cement, metallurgy and other industries. When producing metal bellows, the sheet material will be bent, shaped, welded, extruded and other steps. When feeding the sheet material, it is basically pulled by the end of the corrugated pipe one-piece molding equipment or fed by the unwinding mechanism. However, when feeding in these two ways, the sheet material is slightly bent due to the inconsistency of the unwinding material and the discharging speed, which affects the bending strength of the metal bellows product. Utility Model Content

[0003] The purpose of the utility model is to provide a metal bellows integral molding device to solve the problems raised in the above background technology.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a metal bellows one-piece forming device, comprising a base, a fixing frame is symmetrically fixedly installed on the end of the base, a fixing rod is fixedly installed on the top of the fixing frame, a first limit plate and a second limit plate are slidably installed on the outer side of the fixing rod, the ends of the first limit plate and the second limit plate are provided with sliding holes, the sliding holes are slidably connected to the fixing rod, the middle parts of the first limit plate and the second limit plate are provided with corresponding feeding grooves, the sheet raw material passes through the two feeding grooves, and the feeding side of the fixing rod is symmetrically installed with squeezing rollers for pressing the sheet raw material, the distance between the two squeezing rollers will change due to the discharge speed of the sheet raw material, and is used to tighten the sheet raw material.

[0005] As a further preferred embodiment of the present technical solution, a fixing column is fixedly installed on the outer side of the fixing rod corresponding to the lower side of the first limit plate and on the outer side of the fixing rod corresponding to the upper side of the second limit plate. The fixing column above the second limit plate is arranged higher than the highest movable end of the second limit plate. An insertion rod is fixedly installed on the outer side of the fixing column. A rotating plate is rotatably installed on the outer side of the insertion rod. A gear ring is fixedly installed on the outer side of the rotating plate. The upper and lower gear rings on the same side are meshed and connected. The insertion rod passes through the gear ring. The two rotating plates at the same height are respectively rotatably connected to the extrusion rollers through axle pins. A tensioning spring is fixedly installed on the upper surface of one of the rotating plates above, and the end of the tensioning spring away from the rotating plate is fixedly connected to the fixing rod.

[0006] As a further preferred embodiment of the present technical solution, a mounting plate is symmetrically fixedly installed on the upper surface of the base corresponding to the position between the two fixing frames, a guide roller is rotatably installed between the two mounting plates via an axle pin, and the guide roller is arranged on one side corresponding to the two feed troughs.

[0007] As a further preferred embodiment of the present technical solution, the bottom plane of the feed trough on the first limiting plate is arranged tangent to the guide roller.

[0008] As a further preferred embodiment of the present technical solution, a limiting rod is symmetrically fixedly installed on the upper surface of the first limiting plate, a limiting hole is opened on the second limiting plate at a position corresponding to the limiting rod, the limiting hole is slidably connected to the limiting rod, an extrusion spring is sleeved on the outer side of the top end of the limiting rod, one end of the extrusion spring is fixedly connected to the top of the limiting rod, and the other end of the extrusion spring is fixedly connected to the upper surface of the second limiting plate.

[0009] As a further preferred embodiment of the present technical solution, the squeezing roller and the guide roller are both made of wear-resistant material.

[0010] The utility model provides a metal bellows integrated forming device, which has the following beneficial effects:

[0011] (1) When the utility model discharges the sheet material through the discharge mechanism, the sheet material is continuously in a tensioned state, and the tensioning spring pulls one of the rotating plates, thereby driving the upper squeezing roller to squeeze the sheet material. Due to the meshing between the two gear rings, the four rotating plates are driven to rotate on the outside of the insertion rod, thereby changing the distance between the two squeezing rollers, and thereby tensioning the sheet material.

[0012] (2) The utility model adjusts the distance between the first limit plate and the second limit plate to drive the second limit plate to move up and down along the trajectory of the limit rod, so as to adapt to sheet materials of different thicknesses. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0014] Figure 2 It is a schematic diagram of the overall explosion structure of the utility model;

[0015] Figure 3 It is a schematic diagram of the partial explosion structure of the utility model;

[0016] Figure 4 It is a partial structural schematic diagram of the utility model;

[0017] In the figure: 1. base; 2. fixing frame; 3. fixing rod; 4. first limit plate; 5. second limit plate; 6. sliding hole; 7. feed trough; 8. extrusion roller; 9. fixing column; 10. insertion rod; 11. rotating plate; 12. gear ring; 13. tensioning spring; 14. mounting plate; 15. guide roller; 16. limit rod; 17. limit hole; 18. extrusion spring. DETAILED DESCRIPTION

[0018] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0019] The utility model provides a technical solution: Figures 1 to 4 As shown, in this embodiment, the metal bellows one-piece forming equipment includes a base 1, a fixing frame 2 is symmetrically fixedly installed at the end of the base 1, a fixing rod 3 is fixedly installed on the top of the fixing frame 2, and a first limit plate 4 and a second limit plate 5 are slidably installed on the outer side of the fixing rod 3, and the ends of the first limit plate 4 and the second limit plate 5 are both provided with sliding holes 6, and the sliding holes 6 are slidably connected to the fixing rod 3. Corresponding feeding grooves 7 are provided in the middle of the first limit plate 4 and the second limit plate 5, and the sheet material passes through the two feeding grooves 7. The feeding side of the fixing rod 3 is symmetrically installed with squeezing rollers 8 for pressing the sheet material, and the distance between the two squeezing rollers 8 will change due to the discharge speed of the sheet material, which is used to tighten the sheet material.

[0020] like Figures 1 to 4 As shown, a fixing column 9 is fixedly installed on the outer side of the fixing rod 3 corresponding to the lower side of the first limit plate 4 and on the outer side of the fixing rod 3 corresponding to the upper side of the second limit plate 5. The fixing column 9 above the second limit plate 5 is arranged higher than the highest moving end of the second limit plate 5. An insertion rod 10 is fixedly installed on the outer side of the fixing column 9. A rotating plate 11 is rotatably installed on the outer side of the insertion rod 10. A gear ring 12 is fixedly installed on the outer side of the rotating plate 11. The upper and lower gear rings 12 on the same side are meshed and connected. The insertion rod 10 is arranged through the gear ring 12. The two rotating plates 11 at the same height are rotatably connected to the extrusion roller 8 respectively through axle pins. A tensioning spring 13 is fixedly installed on the upper surface of one of the rotating plates 11 at the top, and the end of the tensioning spring 13 away from the rotating plate 11 is fixedly connected to the fixing rod 3.

[0021] When the sheet material is discharged through the discharge mechanism, the sheet material is continuously in a tensioned state, and the tensioning spring 13 will pull one of the rotating plates 11, thereby driving the upper squeezing roller 8 to squeeze the sheet material. Due to the engagement between the two gear rings 12, the four rotating plates 11 will be driven to rotate on the outside of the insertion rod 10, thereby changing the distance between the two squeezing rollers 8, and thereby tensioning the sheet material.

[0022] like Figures 1 to 4 As shown, a mounting plate 14 is symmetrically fixedly installed on the upper surface of the base 1 at a position corresponding to the position between the two fixing frames 2, and a guide roller 15 is rotatably installed between the two mounting plates 14 through an axle pin, and the guide roller 15 is arranged on one side corresponding to the two feed troughs 7.

[0023] The sheet-like raw material can be smoothly guided into between the two feeding troughs 7 by the arrangement of the guide roller 15 .

[0024] like Figures 1 to 4 As shown, the bottom plane of the feed trough 7 on the first limiting plate 4 is arranged tangent to the guide roller 15 .

[0025] Prevent the sheet-like raw material from excessively rubbing against the ends of the feed slots 7 on the first limiting plate 4 and the second limiting plate 5 .

[0026] like Figures 1 to 4 As shown, a limiting rod 16 is symmetrically fixedly installed on the upper surface of the first limiting plate 4, and a limiting hole 17 is opened on the second limiting plate 5 at a position corresponding to the limiting rod 16. The limiting hole 17 is slidably connected to the limiting rod 16. An extrusion spring 18 is sleeved on the outer side of the top end of the limiting rod 16. One end of the extrusion spring 18 is fixedly connected to the top of the limiting rod 16, and the other end of the extrusion spring 18 is fixedly connected to the upper surface of the second limiting plate 5.

[0027] By adjusting the distance between the first limiting plate 4 and the second limiting plate 5 , the second limiting plate 5 is driven to move up and down along the trajectory of the limiting rod 16 , so as to adapt to sheet materials of different thicknesses.

[0028] like Figures 1 to 4 As shown, the squeezing roller 8 and the guide roller 15 are both made of wear-resistant materials.

[0029] Prevent the sheet material from rubbing against the squeezing roller 8 and the guide roller 15, which results in a short service life of the squeezing roller 8 and the guide roller 15.

[0030] The utility model provides a metal bellows integrated forming device, and the specific working principle is as follows:

[0031] When the device is in use, the sheet material is passed through the two squeezing rollers 8, the guide roller 15, and the feed slot 7 in the middle of the first limit plate 4 and the second limit plate 5 in sequence. When the sheet material is discharged through the discharge mechanism, the sheet material is continuously in a tensioned state, and the tensioning spring 13 will pull one of the rotating plates 11, thereby driving the upper squeezing roller 8 to squeeze the sheet material. Due to the meshing between the two gear rings 12, the four rotating plates 11 will be driven to rotate on the outside of the insertion rod 10, thereby changing the distance between the two squeezing rollers 8, and thereby tightening the sheet material. When the sheet material is discharged faster due to this, resulting in a supply exceeding demand of the corrugated tube integrated molding device, one of the rotating plates 11 will be pulled again by the tensioning spring 13, which will further adjust the distance between the two squeezing rollers 8 The distance is used to tighten the sheet material. When the sheet material is discharged slowly and the supply of the corrugated tube one-piece molding equipment is less than the demand, the sheet material itself squeezes the two squeezing rollers 8, which will drive the four rotating plates 11 to rotate on the outside of the insertion rod 10, reducing the distance between the two squeezing rollers 8 to adapt to the material usage speed of the corrugated tube one-piece molding equipment. The wok can readjust the distance between the two squeezing rollers 8 when the material is changed next time. When the corrugated tube one-piece molding equipment is fed, the sheet material will pass through the feeding groove 7 in the middle of the first limit plate 4 and the second limit plate 5. When processing sheet materials of different thicknesses, the distance between the first limit plate 4 and the second limit plate 5 can be adjusted to drive the second limit plate 5 to rise and fall along the trajectory of the limit rod 16 to adapt to sheet materials of different thicknesses.

[0032] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A metal bellows integral molding device, comprising a base (1), characterized in that: A fixing frame (2) is symmetrically fixedly installed at the end of the base (1), a fixing rod (3) is fixedly installed on the top of the fixing frame (2), and a first limiting plate (4) and a second limiting plate (5) are slidably installed on the outer side of the fixing rod (3), and the ends of the first limiting plate (4) and the second limiting plate (5) are provided with sliding holes (6), and the sliding holes (6) are slidably connected to the fixing rod (3), and corresponding feeding grooves (7) are provided in the middle of the first limiting plate (4) and the second limiting plate (5), and the sheet material passes through between the two feeding grooves (7), and a squeezing roller (8) for pressing the sheet material is symmetrically installed on the feeding side of the fixing rod (3), and the distance between the two squeezing rollers (8) will change due to the discharge speed of the sheet material, so as to tighten the sheet material.

2. The metal bellows integral forming equipment according to claim 1, characterized in that: A fixing column (9) is fixedly installed on the outer side of the fixing rod (3) corresponding to the lower side of the first limiting plate (4) and on the outer side of the fixing rod (3) corresponding to the upper side of the second limiting plate (5). The fixing column (9) at the upper side of the second limiting plate (5) is arranged higher than the highest movable end of the second limiting plate (5). An insertion rod (10) is fixedly installed on the outer side of the fixing column (9). A rotating plate (11) is rotatably installed on the outer side of the insertion rod (10). A gear ring (12) is fixedly installed on the outer side of the rotating plate (11). The upper and lower gear rings (12) on the same side are meshed and connected. The insertion rod (10) passes through the gear ring (12). The two rotating plates (11) at the same height are rotatably connected to the squeezing rollers (8) respectively through shaft pins. A tensioning spring (13) is fixedly installed on the upper surface of one of the rotating plates (11) at the upper side. The end of the tensioning spring (13) away from the rotating plate (11) is fixedly connected to the fixing rod (3).

3. The metal bellows integral forming equipment according to claim 1, characterized in that: A mounting plate (14) is symmetrically fixedly mounted on the upper surface of the base (1) at a position corresponding to the position between the two fixing frames (2), a guide roller (15) is rotatably mounted between the two mounting plates (14) via an axle pin, and the guide roller (15) is arranged at one side corresponding to the two feed troughs (7).

4. The metal bellows integral forming equipment according to claim 3, characterized in that: The bottom plane of the feed trough (7) on the first limiting plate (4) is arranged tangent to the guide roller (15).

5. The metal bellows integral forming equipment according to claim 4, characterized in that: A limiting rod (16) is symmetrically fixedly mounted on the upper surface of the first limiting plate (4); a limiting hole (17) is provided on the second limiting plate (5) at a position corresponding to the limiting rod (16); the limiting hole (17) is slidably connected to the limiting rod (16); an extrusion spring (18) is sleeved on the outer side of the top end of the limiting rod (16); one end of the extrusion spring (18) is fixedly connected to the top of the limiting rod (16); and the other end of the extrusion spring (18) is fixedly connected to the upper surface of the second limiting plate (5).

6. The metal bellows integral forming equipment according to claim 3, characterized in that: The squeezing roller (8) and the guide roller (15) are both made of wear-resistant materials.