Discharging mechanism for sample wire or sleeve of vehicle wire harness
By designing a cutting mechanism including a table structure, a laying bracket and a linear drive mechanism, the problem of inaccurate and inefficient cable or casing length control in vehicle wiring harness sample production is solved, and accurate control of cable or casing length and flattening of cutouts are achieved.
Patent Information
- Application Number
- CN202421237579.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-31
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-05-31
AI Technical Summary
In the production of vehicle wiring harness sample lines, it is difficult to efficiently handle the frequent replacement and length adjustment of a variety of cables and casings, resulting in inefficiency and inaccurate length control.
A cutting mechanism including a workbench structure, a laying bracket, a cutting groove body, a ruler structure and a shear mechanism is designed to achieve precise cutting and length control of the cable or casing through a linear drive mechanism and a cutting tool.
Accurate control of the length of cables or casing and flattening of cutouts, avoiding the confusion of cables or casing, adapting to the needs of frequent replacement of cables or casing rings and adjusting the interception length, and improving production efficiency.
Smart Images

Figure CN222679417U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of wire harness production equipment, and in particular relates to a material feeding mechanism for sample wires or sleeves of vehicle wire harnesses. Background Art
[0002] In the process of making sample wires of vehicle wiring harnesses, it is necessary to cut the cables and casings of various sample wires first, that is, to pre-cut the cables or casings of the required length. The cables and casings required for the sample wires generally have a wide variety and different lengths, but the required quantity is relatively small. Therefore, if an automatic cutting machine is used, it will not only be costly, but also require frequent replacement of cable loops or casing loops and adjustment of the cut length procedure, so the efficiency is extremely low; if the length of the cable or casing is measured manually and then cut, it will also lead to low efficiency, and it is easy to cause problems such as confusion of cables or casings, inaccurate control of cable or casing length, and uneven cuts.
[0003] In the prior art, a patent document with announcement number CN 210490050 U discloses a feeding mechanism of a wire harness crimping machine, including a crimping machine body and a feeding device, the feeding device including a rectangular feeding table, the crimping machine body is fixedly installed on one side of the feeding table, a wire shifting device is fixedly installed on the side of the feeding table away from the crimping machine body, a wire straightening device is fixedly installed on one side of the feeding table, the wire shifting device includes a wire shifting rod and an electric push rod, the axis of the electric push rod is perpendicular to the second side, the wire shifting rod is located on the upper side of the feeding table, a clamping claw for clamping the wire harness is fixedly installed on one end of the wire shifting rod close to the crimping machine body, the wire straightening device includes a conveyor belt, and the transmission direction of the conveyor belt is toward the side away from the feeding table, the upper surface of the conveyor belt is not higher than the upper surface of the feeding table, and a wire take-up platform is installed on the lower side of the wire shifting device, and the height of the wire take-up platform is lower than the upper surface of the feeding strip. Although the above solution avoids the phenomenon of chaotic wiring harness, it is not suitable for sample line production, and cannot avoid problems such as frequent replacement of cable loops or sleeve loops and adjustment of the cut length leading to reduced efficiency. Utility Model Content
[0004] 1. Technical Problems Solved
[0005] In view of the deficiencies in the prior art, the utility model proposes a cutting mechanism for sample wires or sleeves of a vehicle wiring harness which has a simple structure, low manufacturing and use costs, can adapt to frequent replacement of cable loops or sleeve loops and adjustment of cut length, can accurately control the length of the cable or sleeve, has a smooth incision, and can avoid confusion of the cables or sleeves.
[0006] 2. Specific technical solutions
[0007] A feeding mechanism for sample wires or sleeves of vehicle wiring harnesses, comprising a workbench structure and a wire-paying bracket, wherein the wire-paying bracket is arranged on the side of the workbench structure, and a feeding trough, a ruler structure and a shearing mechanism are also arranged on the workbench structure, wherein the ruler structure is arranged on the side of the feeding trough, the shearing mechanism is arranged at one end of the feeding trough and is arranged close to the wire-paying bracket, and a movable positioning block is also arranged on the feeding trough, wherein the feeding trough has a V-shaped groove structure, and the shearing mechanism is provided with a mounting support, wherein a linear drive mechanism is installed on the mounting support, and a cutting tool is installed vertically downward at the output end of the linear drive mechanism.
[0008] Preferably: the material unloading and placing trough is V-shaped as a whole, and the end of the material unloading and placing trough is welded to the mounting support, the two sides of the movable positioning block are provided with inclined clamping plates, and the inclined clamping plates are movably fitted on the outer side wall of the material unloading and placing trough, and a fastening screw structure is also arranged in the middle of the movable positioning block, and the fastening screw structure is arranged opposite to the middle of the V-shaped clamping groove structure.
[0009] Preferably, the linear drive mechanism is a driving pneumatic cylinder structure, the cutting tool is mounted on a piston rod of the driving pneumatic cylinder structure, and the driving pneumatic cylinder structure is connected to a pedal inflation structure.
[0010] Preferably, the foot-operated inflation structure is provided with a compression piston cylinder body, a piston rod connected to a piston is installed on the top of the compression piston cylinder body, a foot pedal is hingedly installed on the top of the piston rod, a first return spring is sleeved on the piston rod, and the first return spring is arranged between the outer wall of the compression piston cylinder body and the foot pedal, the front end air cavity of the compression piston cylinder body is connected to the front end air cavity of the driving pneumatic cylinder structure, and the rear end air cavity of the compression piston cylinder body is connected to the rear end air cavity of the driving pneumatic cylinder structure.
[0011] Preferably, a second return spring is sleeved on the piston rod of the driving pneumatic cylinder structure, and the second return spring is arranged between the outer wall of the driving pneumatic cylinder structure and the cutting tool.
[0012] Preferably, the pay-off support is provided with a bottom frame structure, a roller assembly is installed on the lower surface of the bottom frame structure, at least one guide frame mechanism is provided on the side edge of the upper surface of the bottom frame structure, and at least one coil installation positioning frame is also provided in the middle of the upper surface of the bottom frame structure;
[0013] The guide frame mechanism is provided with a vertical rod frame and an oblique rod frame. The oblique rod frame is arranged on the upper end of the vertical rod frame, and a guide roller structure is installed on the upper end of the oblique rod frame.
[0014] Preferably, the guide roller structure comprises a fixed guide roller and a pressing guide roller, and the fixed guide roller is arranged opposite to the pressing guide roller.
[0015] Preferably, a coil cage is provided on the upper surface of the base frame structure, and the coil cage is sleeved on the outer side of the coil mounting and positioning frame; the coil cage consists of an annular side wall portion and a frustum-shaped top frame, and the frustum-shaped top frame is provided on the top of the annular side wall portion, and the bottom of the annular side wall portion and the top of the frustum-shaped top frame are both open.
[0016] The beneficial effects of the utility model are: simple structure, low manufacturing and use costs, adaptability to frequent replacement of cable loops or sleeve loops and adjustment of cut length, accurate control of cable or sleeve length, smooth incision, and the ability to avoid cable or sleeve confusion through the wire-laying bracket. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the utility model.
[0018] Figure 2 It is a structural schematic diagram of the wire-laying support in the utility model.
[0019] Figure 3 It is a schematic diagram of the connection between the linear drive mechanism and the pedal inflation structure in the utility model.
[0020] Figure 4 It is a structural schematic diagram of the cooperation between the material placement trough and the movable positioning block in the utility model.
[0021] In the figure: workbench structure 1; wire-laying bracket 2; material-laying trough 3; scale structure 4; shearing mechanism 5; movable positioning block 6;
[0022] Bottom plate frame structure 21; roller assembly 22; guide frame mechanism 23; coil mounting and positioning frame 24; coil cage 25; guide roller structure 26;
[0023] V-shaped slot structure 31; mounting support 51; linear drive mechanism 52; cutting tool 53; foot-operated inflatable structure 54; foot pedal 55; fastening screw structure 61. DETAILED DESCRIPTION
[0024] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the protection scope of the present invention.
[0025] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features.
[0026] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection, it can be a direct connection, it can be connected through an intermediate medium, and it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0027] Example:
[0028] like Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown: a feeding mechanism for sample wires or sleeves of vehicle wiring harnesses, provided with a workbench structure 1 and a wire-releasing bracket 2, the wire-releasing bracket 2 is arranged on the side of the workbench structure 1, and a feeding trough 3, a ruler structure 4 and a shearing mechanism 5 are also arranged on the workbench structure 1, the ruler structure 4 is arranged on the side of the feeding trough 3, the shearing mechanism 5 is arranged at one end of the feeding trough 3, and is arranged close to the wire-releasing bracket 2, and a movable positioning block 6 is also arranged on the feeding trough 3, which can adapt to frequent replacement of cable loops or sleeve loops and adjustment of the interception length, the feeding trough 3 has a V-shaped groove structure 31, and the cable or sleeve is more convenient to fit in a straight state in the V-shaped groove structure 31, otherwise the bend can be easily observed, and the length of the cable or sleeve is accurately controlled, and the shearing mechanism 5 is provided with a mounting support 51, and a linear drive mechanism 52 is installed on the mounting support 51, and a cutting tool 53 is installed vertically downward at the output end of the linear drive mechanism 52, and the incision is smoother.
[0029] The material placement trough 3 is V-shaped as a whole, and the end of the material placement trough 3 is welded to the mounting support 51. The two sides of the movable positioning block 6 have inclined clamping plates, and the inclined clamping plates are movably fitted on the outer wall of the material placement trough 3. A fastening screw structure 61 is also provided in the middle of the movable positioning block 6. The fastening screw structure 61 is arranged opposite to the middle of the V-shaped groove structure 31. When the length of the cable or sleeve is too long, the fastening screw structure 61 can be used to press one end of the cable or sleeve in the V-shaped groove structure 31, and the other end can be manually straightened and cut, which is more convenient.
[0030] Among them, the linear drive mechanism 52 is a driving pneumatic cylinder structure, the cutting tool 53 is installed on the piston rod of the driving pneumatic cylinder structure, the driving pneumatic cylinder structure is connected to a foot-operated inflation structure 54, the foot-operated inflation structure 54 is provided with a compression piston cylinder body, a piston rod connected to a piston is installed on the top of the compression piston cylinder body, a foot pedal 55 is hingedly installed on the top of the piston rod, a first return spring is sleeved on the piston rod, the first return spring is arranged between the outer wall of the compression piston cylinder body and the foot pedal 55, the front end air cavity of the compression piston cylinder body is connected to the front end air cavity of the driving pneumatic cylinder structure, and the rear end air cavity of the compression piston cylinder body is connected to the rear end air cavity of the driving pneumatic cylinder structure.
[0031] A second return spring is sleeved on the piston rod of the driving pneumatic cylinder structure. The second return spring is arranged between the outer wall of the driving pneumatic cylinder structure and the cutting tool 53 .
[0032] The above-mentioned wire-releasing support 2 is provided with a bottom frame structure 21 , and a roller assembly 22 is installed on the lower surface of the bottom frame structure 21 , and the roller assembly 22 is composed of four universal rollers.
[0033] Two guide frame mechanisms 23 are arranged on the side edges of the upper surface of the bottom plate frame structure 21, and two coil mounting positioning frames 24 are arranged in the middle of the upper surface of the bottom plate frame structure 21. The guide frame mechanisms 23 are directly opposite to the coil mounting positioning frames 24. The number of guide frame mechanisms 23 and coil mounting positioning frames 24 is the same, and the number is at least one. It is also possible to set up multiple guide frame mechanisms 23 and coil mounting positioning frames 24. As long as it is easy to place, multiple coil mounting positioning frames 24 can correspond to a wider guide frame mechanism 23, but it is generally not adopted to waste materials.
[0034] A coil cage 25 is also provided on the upper surface of the bottom plate frame structure 21, and the coil cage 25 is sleeved on the outer side of the coil mounting positioning frame 24; the coil cage 25 is composed of an annular side wall portion and a frustum-shaped top frame, and the frustum-shaped top frame is arranged on the top of the annular side wall portion, and the bottom of the annular side wall portion and the top of the frustum-shaped top frame are both open.
[0035] The above-mentioned guide frame mechanism 23 is provided with a vertical pole frame and a diagonal pole frame. The bottom end of the vertical pole frame is welded to the base frame structure 21, and the vertical pole frame can be provided with a telescopic and rotating structure. The diagonal pole frame is arranged at the upper end of the vertical pole frame. A guide roller structure 26 is installed on the upper end of the diagonal pole frame. The guide roller structure 26 includes a fixed guide roller and a pressing guide roller. The fixed guide roller and the pressing guide roller are arranged opposite to each other.
[0036] A roller mounting frame is arranged on one side edge of the inclined rod frame, a fixed guide roller is mounted on the roller mounting frame, a telescopic mounting rod frame is also mounted on the inclined rod frame, a pressing guide roller is mounted on one end of the telescopic mounting rod frame, a strip clamping plate and a pull ring are sequentially arranged on the other end of the telescopic mounting rod frame, a telescopic rod guide cavity and a strip opening structure are respectively arranged on both side walls inside the inclined rod frame, the telescopic rod guide cavity is arranged close to the pressing guide roller, and the telescopic mounting rod frame is movably mounted in the telescopic rod guide cavity, the strip clamping plate can pass through the strip opening structure, and a compression spring structure is also arranged inside the telescopic mounting frame.
[0037] The rotation of the telescopic mounting rod frame is controlled by the pull ring, so that the strip card plate is aligned with the strip opening structure and passes through, and the cables and the like can be directly hung on the fixed guide roller from the other side of the inclined rod frame where the roller mounting frame is not provided, and then the strip card plate is controlled by the pull ring to be inserted into the inner wall of the inclined rod frame in the same way. The pressing guide roller will be pressed tightly on the fixed guide roller, that is, pressed tightly on the hanging cable, under the action of the compression spring structure, so that it can realize accurate and stable guidance of the cable, and the operation of replacing the coil is simple and fast, and it has a certain straightening effect on the cable, which is convenient for subsequent use and improves the processing efficiency.
[0038] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention shall be defined by the appended claims.
Claims
1. A feeding mechanism for a sample wire or a sleeve of a vehicle wiring harness, characterized in that: The invention comprises a workbench structure (1) and a wire-laying bracket (2), wherein the wire-laying bracket (2) is arranged on the side of the workbench structure (1), and a blanking trough (3), a scale structure (4) and a shearing mechanism (5) are also arranged on the workbench structure (1), wherein the scale structure (4) is arranged on the side of the blanking trough (3), and the shearing mechanism (5) is arranged at one end of the blanking trough (3) and is arranged close to the wire-laying bracket (2). A movable positioning block (6) is also arranged on the blanking trough (3), and the blanking trough (3) has a V-shaped groove structure (31). The shearing mechanism (5) is provided with a mounting support (51), and a linear drive mechanism (52) is installed on the mounting support (51), and a cutting tool (53) is installed vertically downward at the output end of the linear drive mechanism (52).
2. The feed mechanism for sample wires or sleeves of vehicle wiring harnesses according to claim 1, characterized in that: The blanking and placing trough (3) is V-shaped as a whole, and the end of the blanking and placing trough (3) is welded to the mounting support (51). The two sides of the movable positioning block (6) have inclined clamping plates, and the inclined clamping plates are movably fitted on the outer side wall of the blanking and placing trough (3). A fastening screw structure (61) is also provided in the middle of the movable positioning block (6), and the fastening screw structure (61) is arranged opposite to the middle of the V-shaped clamping groove structure (31).
3. The feeder mechanism for sample wire or sleeve of vehicle wiring harness according to claim 1 or 2, characterized in that: The linear drive mechanism (52) is a driving pneumatic cylinder structure, the cutting tool (53) is mounted on a piston rod of the driving pneumatic cylinder structure, and the driving pneumatic cylinder structure is connected to a pedal inflation structure (54).
4. The feed mechanism for sample wire or sleeve of vehicle wiring harness according to claim 3, characterized in that: The pedal inflation structure (54) is provided with a compression piston cylinder body, a piston rod connected to a piston is installed on the top of the compression piston cylinder body, a foot pedal (55) is hingedly installed on the top of the piston rod, a first return spring is sleeved on the piston rod, and the first return spring is arranged between the outer wall of the compression piston cylinder body and the foot pedal (55), the front end air cavity of the compression piston cylinder body is connected to the front end air cavity of the driving pneumatic cylinder structure, and the rear end air cavity of the compression piston cylinder body is connected to the rear end air cavity of the driving pneumatic cylinder structure.
5. The feed mechanism for sample wire or sleeve of vehicle wiring harness according to claim 4, characterized in that: A second return spring is sleeved on the piston rod of the driving pneumatic cylinder structure, and the second return spring is arranged between the outer wall of the driving pneumatic cylinder structure and the cutting tool (53).
6. The feeder mechanism for sample wire or sleeve of vehicle wiring harness according to any one of claims 1-2 or 4-5, characterized in that: The wire-releasing support (2) is provided with a bottom frame structure (21), a roller assembly (22) is installed on the lower surface of the bottom frame structure (21), at least one guide frame mechanism (23) is arranged on the side edge of the upper surface of the bottom frame structure (21), and at least one coil installation positioning frame (24) is also arranged in the middle of the upper surface of the bottom frame structure (21); The guide frame mechanism (23) is provided with a vertical rod frame and an oblique rod frame, the oblique rod frame is arranged at the upper end of the vertical rod frame, and a guide roller structure (26) is installed at the upper end of the oblique rod frame.
7. The feed mechanism for sample wire or sleeve of vehicle wiring harness according to claim 6, characterized in that: The guide roller structure (26) comprises a fixed guide roller and a pressing guide roller, and the fixed guide roller and the pressing guide roller are arranged opposite to each other.
8. The feed mechanism for sample wires or sleeves of vehicle wiring harnesses according to claim 7, characterized in that: A coil cage (25) is also provided on the upper surface of the bottom plate frame structure (21), and the coil cage (25) is sleeved on the outer side of the coil installation positioning frame (24); the coil cage (25) is composed of an annular side wall portion and a frustum-shaped top frame, and the frustum-shaped top frame is arranged on the top of the annular side wall portion, and the bottom of the annular side wall portion and the top of the frustum-shaped top frame are both open.
Citation Information
Patent Citations
Discharging mechanism of wire harness crimping machine
CN210490050U