Automatic riveting machine for beryllium copper wire
By designing an automatic riveting machine for beryllium copper wire, the problems of complex manual operation, time-consuming and low yield in the prior art are solved, and the peeling, cutting and riveting of copper wires are automatically completed, and product quality and production efficiency are improved.
Patent Information
- Application Number
- CN202420469979.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-12
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-03-12
AI Technical Summary
In the prior art, the wire is cut flat by a worker and peeled off the outer skin, and then the conduction terminal is riveted onto the beryllium copper wire through a rivet pressing device. The operation is complicated, time-consuming and labor-intensive, and the yield is low.
An automatic riveting machine for beryllium copper wire is designed, including a frame, push-propelled telescopic pneumatic cylinder, copper wire body, riveted telescopic hydraulic cylinder and cutting structure. The peeling, quantitative cutting and riveting of the copper wire body is completed through automation.
The peeling, quantitative cutting and riveting of copper wires is achieved automatically, avoiding the low product yield caused by manual operation and reducing labor cost investment.
Smart Images

Figure CN222679426U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to an automatic riveting machine, in particular to an automatic riveting machine for beryllium copper wires, belonging to the technical field of riveting. Background Art
[0002] Beryllium copper is a kind of wear-resistant copper with excellent hardness, excellent electrical conductivity and good tempering resistance. The thin sheet is not easy to bend. It is a non-ferrous alloy with good combination of mechanical properties, physical properties, chemical properties and corrosion resistance. After solid solution and aging treatment, it has high strength limit, elastic limit, yield limit and fatigue limit equivalent to special steel. At the same time, it has high electrical conductivity, thermal conductivity, high hardness and wear resistance, high creep resistance and corrosion resistance, so it is a good conductive material. Beryllium copper is used in micro motor brushes, mobile phone batteries, computer connectors, various switch contacts, springs, clips, washers, diaphragms, membranes and other products.
[0003] In the assembly and manufacturing process of beryllium copper wire riveted terminals, workers usually cut the wires manually, peel off the outer sheath of the wires manually, and then rivet the terminals onto the beryllium copper wires through a riveting device. The operation is complicated, time-consuming and labor-intensive, and the yield rate is low. Utility Model Content
[0004] 1. Technical issues to be resolved
[0005] The purpose of the utility model is to provide an automatic riveting machine for beryllium copper wire in order to solve the above problems, so as to solve the problems in the prior art that workers manually cut the wires flat, manually peel off the outer skin of the wires, and then use a riveting device to rivet the conducting terminals onto the beryllium copper wires, which is complicated to operate, time-consuming and labor-intensive, and has a low yield rate.
[0006] (II) Technical solution
[0007] The utility model is realized through the following technical scheme: an automatic riveting machine for beryllium copper wire, comprising a frame, a material pushing telescopic pneumatic cylinder, a copper wire body, a riveting telescopic hydraulic cylinder and a cutting structure, an L-shaped plate is arranged inside the frame, a double-axis pneumatic cylinder is arranged inside the L-shaped plate, clamping frames are installed at both ends of the double-axis pneumatic cylinder, rubber plates and blades are fixedly connected inside the two clamping frames, a material guiding telescopic pneumatic cylinder is arranged on one side of the double-axis pneumatic cylinder, and a clamping structure is arranged on the outer side of the L-shaped plate.
[0008] Preferably, a pressure plate is fixedly connected between the L-shaped plate and the frame, and one end of the copper wire body passes through the L-shaped plate and is inserted into the interior of the L-shaped plate.
[0009] Preferably, the material-guiding telescopic pneumatic cylinder is fixedly connected to one side of the L-shaped plate, the extending end of the material-guiding telescopic pneumatic cylinder is fixedly connected to a transmission plate, and one end of the transmission plate is fixedly connected to the housing of the dual-axis pneumatic cylinder.
[0010] Preferably, both ends of the dual-axis pneumatic cylinder are fixedly connected with fixed bent plates, and the two fixed bent plates are fixedly connected to two clamping frames respectively.
[0011] Preferably, the clamping structure includes a telescopic pneumatic cylinder for clamping materials, two clamps are provided on one side of the L-shaped plate, friction plates are fixedly connected to the inside of the two clamps, one clamp is fixedly connected to the L-shaped plate, and a connecting plate is fixedly connected between the other clamp and the telescopic pneumatic cylinder for clamping materials.
[0012] Preferably, the push-pushing telescopic pneumatic cylinder is fixedly connected to one side of the interior of the frame, and the riveting telescopic hydraulic cylinder is fixedly installed on the top of the frame.
[0013] Preferably, the cutting structure includes a telescopic hydraulic cylinder for cutting materials, a mounting frame is fixedly connected between the telescopic hydraulic cylinder for cutting materials and the frame, a lifting frame is fixedly connected to the extending end of the telescopic hydraulic cylinder for cutting materials, a driving motor is fixedly connected to one side of the lifting frame, a tool is rotatably connected to the other side of the lifting frame, and the tool is fixedly connected to the output end of the driving motor.
[0014] The utility model provides an automatic riveting machine for beryllium copper wire, which has the following beneficial effects:
[0015] 1. The automatic riveting machine for beryllium copper wire automatically completes the stripping, quantitative cutting and riveting of the copper wire body, avoiding the low product yield caused by manual stripping and positioning, and reducing labor cost investment.
[0016] 2. For the automatic riveting machine of beryllium copper wire, the double-axis pneumatic cylinder working for the third time drives the two clamping frames to move toward the copper wire body for a period of time and then stops working. At this time, the rubber plate is slightly deformed and contacts the copper wire body, and the blade does not break the outer skin of the copper wire. The two clamping frames and the two rubber plates cooperate to clamp the copper wire body. The material-guiding telescopic pneumatic cylinder that works subsequently drives the double-axis pneumatic cylinder to move, and the clamped copper wire body is pulled, so that the conductive terminal connected to the copper wire body and a certain length of the copper wire body are pulled out of the L-shaped plate. When the material-guiding telescopic pneumatic cylinder stops working, the material-clamping telescopic pneumatic cylinder works again to clamp and fix the outer side of the copper wire body, and the cutting structure works to cut off the copper wire body. Then the double-axis pneumatic cylinder works to drive the clamping frame to reset, and the cut copper wire body falls, completing the riveting work of a section of the copper wire body and the conductive terminal, ensuring that the length of the cut copper wire body is roughly the same, and the quality of the riveting process of the copper wire body and the conductive terminal is passed. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0018] Figure 2 For this utility model Figure 1 Schematic diagram of the C part structure;
[0019] Figure 3 It is a structural schematic diagram of the pressure bearing plate of the utility model;
[0020] Figure 4 This is a structural schematic diagram of a fixed bent plate of the utility model;
[0021] Figure 5 It is a structural schematic diagram of the lifting frame of the utility model.
[0022]
Main component symbol description
[0023] 1. Frame; 2. Pushing telescopic pneumatic cylinder; 3. Riveting telescopic hydraulic cylinder; 4. Cutting telescopic hydraulic cylinder; 5. Mounting frame; 6. Lifting frame; 7. Driving motor; 8. Copper wire; 9. Clamp; 10. Friction plate; 11. Clamping telescopic pneumatic cylinder; 12. Connecting plate; 13. Guide telescopic pneumatic cylinder; 14. Transmission plate; 15. Double-axis pneumatic cylinder; 16. Fixed bending plate; 17. Clamping frame; 18. Rubber plate; 19. L-shaped plate; 20. Pressure plate; 22. Blade; 23. Cutting tool. DETAILED DESCRIPTION
[0024] The embodiment of the utility model provides an automatic riveting machine for beryllium copper wire.
[0025] See also Figure 1 , Figure 2 , Figure 3 and, Figure 4 and Figure 5 , including a frame 1, a push-pushing telescopic pneumatic cylinder 2, a copper wire body 8, a riveting telescopic hydraulic cylinder 3 and a cutting structure. An L-shaped plate 19 is arranged inside the frame 1, a double-axis pneumatic cylinder 15 is arranged inside the L-shaped plate 19, clamping frames 17 are installed at both ends of the double-axis pneumatic cylinder 15, and rubber plates 18 and blades 22 are fixedly connected inside the two clamping frames 17. A material-guiding telescopic pneumatic cylinder 13 is arranged on one side of the double-axis pneumatic cylinder 15, and a clamping structure is arranged on the outside of the L-shaped plate 19.
[0026] When the utility model is in use: a pressure plate 20 is fixedly connected between the L-shaped plate 19 and the frame 1, the position of the L-shaped plate 19 is installed and fixed by the pressure plate 20, and then one end of the copper wire body 8 is inserted into the L-shaped plate 19, and the copper wire body 8 is controlled to be located partially inside the L-shaped plate 19.
[0027] A material guiding telescopic pneumatic cylinder 13 is fixedly connected to one side of the L-shaped plate 19. The staff first controls the dual-axis pneumatic cylinder 15, the material guiding telescopic pneumatic cylinder 13 and the material clamping telescopic pneumatic cylinder 11 to work. The first to work is the material clamping telescopic pneumatic cylinder 11 in the clamping structure. The material clamping telescopic pneumatic cylinder 11 extends and pushes the connecting plate 12 fixedly connected at one end to move. In addition, two clamps 9 are provided on one side of the L-shaped plate 19, one clamp 9 is fixedly connected to the L-shaped plate 19, and a connecting plate 12 is fixedly connected between the other clamp 9 and the material clamping telescopic pneumatic cylinder 11. Therefore, after the material clamping telescopic pneumatic cylinder 11 pushes the clamp 9 to move through the connecting plate 12, the two clamps 9 fit together. At this time, the friction plates 10 fixedly connected inside the two clamps 9 clamp and fix the copper wire 8, and the copper wire 8 cannot move.
[0028] At this time, the double-axis pneumatic cylinder 15 is in the stripping position, and fixed bent plates 16 are fixedly connected at both ends of the double-axis pneumatic cylinder 15, and the two fixed bent plates 16 are fixedly connected to two clamping frames 17 respectively. The double-axis pneumatic cylinder 15 that works for the first time drives the two clamping frames 17 to move through the two fixed bent plates 16. During the process of both ends of the double-axis pneumatic cylinder 15 shrinking back into the inside of the double-axis pneumatic cylinder 15 at the same time, the double-axis pneumatic cylinder 15 drives the two clamping frames 17 to move through the two fixed bent plates 16, so that the rubber plate 18 fixedly connected inside the clamping frame 17 fits with the outer side of the copper wire body 8, and the two severely deformed rubber plates 18 clamp the outer side of the copper wire body 8, and at the same time, the blade 22 cuts the outer skin of the copper wire body 8 to cut off the outer skin of the copper wire body 8.
[0029] Subsequently, the first material-guiding telescopic pneumatic cylinder 13 extends and pushes the transmission plate 14 fixedly connected at the extension end to move. Since one end of the transmission plate 14 is fixedly connected to the outer shell of the double-axis pneumatic cylinder 15, the double-axis pneumatic cylinder 15 is pushed to move synchronously, and the double-axis pneumatic cylinder 15 drives the clamping frame 17 to move through the fixed bent plate 16.
[0030] Since the rubber plate 18 fixedly connected inside the clamping frame 17 is clamped on the outside of the cut-off part of the outer skin of the copper wire body 8, the cut-off outer skin of the copper wire body 8 is pulled away from the outside of the copper wire body 8, completing the local peeling work on the outside of the copper wire body 8. After the clamping frame 17 leaves the inside of the L-shaped plate 19, the double-axis pneumatic cylinder 15 works for the second time, and the double-axis pneumatic cylinder 15 pushes the two fixed bent plates 16 away from the copper wire body 8, so that the outer skin of the copper wire body 8 clamped between the two rubber plates 18 falls off. Then the material-guiding telescopic pneumatic cylinder 13 is controlled to work for the second time, and the material-guiding telescopic pneumatic cylinder 13 drives the double-axis pneumatic cylinder 15 to move to the position closest to the clamping structure inside the L-shaped plate 19. At this time, the double-axis pneumatic cylinder 15 and the two clamping frames 17 are in the loading position.
[0031] When the guiding telescopic pneumatic cylinder 13 completes its second operation, the pushing telescopic pneumatic cylinder 2 pushes the conductive terminal placed on the top of the pressure plate 20 into the L-shaped plate 19, and then the pushing telescopic pneumatic cylinder 2 is reset, and another conductive terminal is placed on the top of the pressure plate 20 {the automated loading of the conductive terminal is an existing mature technology, for example: placement by staff or placement by a robot, no specific restrictions are made here, and it is subject to processing needs}, and is sleeved onto the outside of the peeled part of the copper wire body 8, and then the riveting telescopic hydraulic cylinder 3 works to rivet the conductive terminal and the copper wire body 8 together.
[0032] After the riveting is completed, the staff controls the double-axis pneumatic cylinder 15 to work for the third time, the material-guiding telescopic pneumatic cylinder 13 to work for the third time, and the material-clamping telescopic pneumatic cylinder 11 stops working to drive the clamp 9 to reset, and the outer side of the copper wire body 8 loses its fixation. The double-axis pneumatic cylinder 15 that works for the third time drives the two clamping frames 17 to move toward the copper wire body 8 for a period of time and then stops working. At this time, the rubber plate 18 is slightly deformed and contacts the copper wire body 8. The blade 22 does not break the outer skin of the copper wire body 8. The two clamping frames 17 and the two rubber plates 18 cooperate to clamp the copper wire body 8. Subsequently, the material-guiding telescopic pneumatic cylinder 13 pushes the double-axis pneumatic cylinder 15 to move, and the clamped copper wire 8 is pulled, so that the conductive terminal connected to the copper wire 8 and a certain length of the copper wire 8 are pulled out of the L-shaped plate 19. When the material-guiding telescopic pneumatic cylinder 13 stops working, the material-clamping telescopic pneumatic cylinder 11 works again to clamp and fix the outer side of the copper wire 8, and the cutting structure works to cut off the copper wire 8. Subsequently, the double-axis pneumatic cylinder 15 works to drive the clamping frame 17 to reset, and the cut copper wire 8 falls, completing the riveting work of a section of the copper wire 8 and the conductive terminal, ensuring that the length of the cut copper wire 8 is roughly the same, and the quality of the riveting process of the copper wire 8 and the conductive terminal is ensured.
[0033] Then the material guiding telescopic pneumatic cylinder 13 drives the double-axis pneumatic cylinder 15 back to the inside of the L-shaped plate 19, and controls the double-axis pneumatic cylinder 15 to stay at the peeling position. Then the above process steps are repeated to automatically complete the peeling, quantitative cutting and riveting of the copper wire 8, avoiding the low product yield caused by manual peeling and positioning, and reducing labor cost investment.
[0034] The push-material telescopic pneumatic cylinder 2 is fixedly connected to one side of the inner part of the frame 1 to avoid the extra space occupied by the push-material telescopic pneumatic cylinder 2 , and the riveting telescopic hydraulic cylinder 3 is fixedly installed on the top of the frame 1 .
[0035] When the cutting structure is working, the cutting telescopic hydraulic cylinder 4 works. After the cutting telescopic hydraulic cylinder 4 fixedly installed on the frame 1 through the mounting frame 5 works and extends, the lifting frame 6 fixedly connected to the extended end of the cutting telescopic hydraulic cylinder 4 is pushed up. At this time, one side of the lifting frame 6 is fixedly connected to the drive motor 7 and the other side is rotatably connected to the tool 23 to move up. After the lifting frame 6 moves up a certain distance, the cutting telescopic hydraulic cylinder 4 drives the lifting frame 6, the drive motor 7 and the tool 23 to reset. During the working process of the cutting telescopic hydraulic cylinder 4, the drive motor 7 works. Since the tool 23 is fixedly connected to the output end of the drive motor 7, the tool 23 rotates to cut the copper wire 8 and cuts off the copper wire 8.
[0036] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. An automatic riveting machine for beryllium copper wire, comprising a frame (1), a material pushing telescopic pneumatic cylinder (2), a copper wire body (8), a riveting telescopic hydraulic cylinder (3) and a cutting structure, characterized in that: An L-shaped plate (19) is arranged inside the frame (1), a double-axis pneumatic cylinder (15) is arranged inside the L-shaped plate (19), clamping frames (17) are installed at both ends of the double-axis pneumatic cylinder (15), a rubber plate (18) and a blade (22) are fixedly connected inside the two clamping frames (17), a material-guiding telescopic pneumatic cylinder (13) is arranged on one side of the double-axis pneumatic cylinder (15), and a clamping structure is arranged on the outside of the L-shaped plate (19).
2. The automatic riveting machine for beryllium copper wire according to claim 1, characterized in that: A pressure-bearing plate (20) is fixedly connected between the L-shaped plate (19) and the frame (1), and one end of the copper wire body (8) passes through the L-shaped plate (19) and is inserted into the interior of the L-shaped plate (19).
3. The automatic riveting machine for beryllium copper wire according to claim 1, characterized in that: The material-guiding telescopic pneumatic cylinder (13) is fixedly connected to one side of the L-shaped plate (19); an extended end of the material-guiding telescopic pneumatic cylinder (13) is fixedly connected to a transmission plate (14); and one end of the transmission plate (14) is fixedly connected to an outer shell of a double-axis pneumatic cylinder (15).
4. The automatic riveting machine for beryllium copper wire according to claim 1, characterized in that: Both ends of the dual-axis pneumatic cylinder (15) are fixedly connected with fixed bent plates (16), and the two fixed bent plates (16) are respectively fixedly connected to two clamping frames (17).
5. The automatic riveting machine for beryllium copper wire according to claim 1, characterized in that: The clamping structure comprises a material clamping telescopic pneumatic cylinder (11), two clamps (9) are arranged on one side of the L-shaped plate (19), friction plates (10) are fixedly connected inside the two clamps (9), one of the clamps (9) is fixedly connected to the L-shaped plate (19), and a connecting plate (12) is fixedly connected between the other clamp (9) and the material clamping telescopic pneumatic cylinder (11).
6. The automatic riveting machine for beryllium copper wire according to claim 1, characterized in that: The push-pushing telescopic pneumatic cylinder (2) is fixedly connected to one side of the inside of the frame (1), and the riveting telescopic hydraulic cylinder (3) is fixedly installed on the top of the frame (1).
7. The automatic riveting machine for beryllium copper wire according to claim 1, characterized in that: The cutting structure comprises a cutting telescopic hydraulic cylinder (4), a mounting frame (5) is fixedly connected between the cutting telescopic hydraulic cylinder (4) and the frame (1), a lifting frame (6) is fixedly connected to the extended end of the cutting telescopic hydraulic cylinder (4), a driving motor (7) is fixedly connected to one side of the lifting frame (6), a tool (23) is rotatably connected to the other side of the lifting frame (6), and the tool (23) is fixedly connected to the output end of the driving motor (7).