Zinc alloy die-casting die

By designing hydraulic cylinders, conduits, bends, guide plates, air coolers and valves in zinc alloy die-casting molds, the problem of rising coolant temperature after long-term use is solved, and more efficient cooling effect and coolant recycling are achieved.

CN222679513UActive Publication Date: 2025-03-28SHANGHAI CENTURY DIE CASTING CO LTD
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Patent Information

Application Number
CN202421317954.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-11
Publication Date
2025-03-28
Estimated Expiration
2034-06-11

AI Technical Summary

Technical Problem

When using zinc alloy die-casting molds continuously for a long time, the temperature of the coolant increases, resulting in a decrease in cooling effect and affecting the cooling of the mold and product.

Method used

A zinc alloy die-casting mold is designed, including hydraulic cylinder, upper mold, lower mold, cooling chamber, water pump, coolant tank, conduit, bent pipe, guide plate, air coolant fan and valve. The coolant is introduced into the cooling chamber through conduit and bent pipe, and the guide plate and air coolant are used to increase the cooling effect of the coolant, and finally the recycle of coolant is achieved through the valve.

Benefits of technology

It effectively improves the cooling effect of the lower mold and product, extends the service life of the coolant, and maintains the efficient operation of the cooling system through recycling and the addition of descaling agent.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222679513U_ABST
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Abstract

The utility model relates to the technical field of die-casting dies, in particular to a zinc alloy die-casting die which comprises a support, a hydraulic cylinder fixed to the top end of the support, an upper die fixed to the bottom end of a piston rod of the hydraulic cylinder, a supporting plate fixed to the bottom end of the support, a lower die fixed to the top end of the supporting plate, and a cooling cavity formed in the lower die. A cooling liquid box and a water pump are arranged below the supporting plate, a guide pipe is fixed to a drainage pipe of the water pump, a bent pipe is arranged on one side of the lower die, a guide plate and a groove body are arranged below the bent pipe, a transverse pipe is fixed to a water inlet pipe of the water pump, first valves are fixed to the cooling liquid box and the groove body, an air cooler is arranged on one side of the groove body, and a connecting pipe is fixed to an exhaust pipe of the air cooler. A first branch pipe and a second branch pipe are fixed on the connecting pipe, and a plurality of spray heads are fixed on the first branch pipe and the second branch pipe; the guide plate facilitates primary cooling of the cooling liquid, air generated by operation of the air cooler is sprayed out through the nozzles on the first branch pipe and the second branch pipe, and cooling of the cooling liquid is facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field of die-casting molds, in particular to a zinc alloy die-casting mold. Background Art

[0002] Die casting is a metal casting process, which is characterized by applying high pressure to the molten metal in the mold cavity. The mold is usually made of a higher strength alloy. The die casting mold is a tool for completing the die casting process on a special die casting die forging machine. It is divided into many types according to its material. Among them, the zinc alloy die casting mold has good room temperature mechanical properties and wear resistance and good castability, so it is a very common type of die casting mold. In order to cool the product in the die casting mold, a cooling cavity is generally set in the die casting mold. When the zinc alloy die casting mold is in use, the mold and the product are cooled by the coolant flowing in the cooling cavity. The coolant can generally be recycled. When the die casting mold is used continuously for a long time, the temperature of the coolant will gradually increase and the cooling effect will decrease. Therefore, a zinc alloy die casting mold is proposed to facilitate the cooling of the die casting mold, the product and the coolant. Utility Model Content

[0003] In view of the problems in the prior art, the utility model provides a zinc alloy die-casting mold.

[0004] The technical solution adopted by the utility model to solve the technical problem is a zinc alloy die-casting mold, including a support, a hydraulic cylinder is fixed on the top of the support, an upper mold is fixed on the bottom end of the piston rod of the hydraulic cylinder, a support plate is fixed on the bottom end of the support, a lower mold is fixed on the top end of the support plate, a cooling cavity is arranged in the lower mold, legs are fixed at the four corners of the bottom end of the support plate, a coolant tank and a water pump are arranged below the support plate, a conduit is fixed on the drainage pipe of the water pump, an end of the conduit away from the water pump extends into the cooling cavity, and the lower mold A bent pipe is provided on one side, one end of the bent pipe extends into the cooling cavity, a guide plate and a trough body are provided below the bent pipe, the guide plate is connected to the support plate, a cross pipe is fixed on the water inlet pipe of the water pump, a first valve is fixed on the coolant tank and the trough body, two first valves are connected to the cross pipe, an air cooler is provided on one side of the trough body, a connecting pipe is fixed on the exhaust pipe of the air cooler, a first branch pipe and a second branch pipe are fixed on the connecting pipe, a plurality of nozzles are fixed on the first branch pipe and the second branch pipe, the first branch pipe is fixed in the guide plate, and the second branch pipe is fixed in the trough body.

[0005] By adopting the above technical scheme, the water pump draws the coolant in the coolant tank, and the coolant enters the cooling cavity through the conduit, which is beneficial to the cooling of the lower mold and the product in the lower mold. The coolant with heat is discharged into the guide plate through the bent pipe. The setting of the guide plate can increase the contact area between the coolant and the air, which is beneficial to the initial cooling of the coolant. When the coolant passes through the first branch pipe and the second branch pipe, the wind generated by the operation of the air cooler is sprayed out through the nozzles on the first branch pipe and the second branch pipe, which is beneficial to the cooling of the coolant. The tank body can collect the discharged coolant, and the coolant in the tank body enters the cross pipe through the first valve on the tank body, so as to realize the recycling of the coolant.

[0006] Specifically, a descaling agent box is provided between the coolant box and the tank body, a second valve is fixed to a side of the descaling agent box close to the transverse tube, and an end of the second valve away from the descaling agent box is connected to the transverse tube.

[0007] By adopting the above technical solution, the two first valves are closed, the second valve is opened, the water pump draws the descaling agent in the descaling agent box, and the descaling agent enters the cooling chamber, which is beneficial to cleaning the scale in the cooling chamber.

[0008] Specifically, the tops of the coolant tank and the descaling agent tank are both provided with liquid filling ports, and protective covers are provided inside the two liquid filling ports.

[0009] By adopting the above technical solution, coolant can be conveniently added into the coolant tank through the filling port at the top of the coolant tank, and descaling agent can be conveniently added into the descaling agent tank through the filling port at the top of the descaling agent tank. The protective cover can prevent debris from entering the coolant tank and the descaling agent tank.

[0010] Specifically, two vertical rods are fixed to the top of the upper mold, and the tops of the two vertical rods both pass through the support.

[0011] By adopting the above technical solution and setting up two vertical rods, the stability of the upper mold can be improved.

[0012] Specifically, the conduit and the elbow are welded to the lower mold, and the support is welded to the support plate.

[0013] Beneficial effects of the utility model:

[0014] (1) In the zinc alloy die-casting mold described in the utility model, a water pump draws coolant from the coolant tank, and the coolant enters the cooling chamber through the conduit, which is beneficial to the cooling of the lower mold and the product in the lower mold. The coolant with heat is discharged into the guide plate through the bend pipe. The setting of the guide plate can increase the contact area between the coolant and the air, which is beneficial to the initial cooling of the coolant. When the coolant passes through the first branch pipe and the second branch pipe, the wind generated by the operation of the air cooler is sprayed out through the nozzles on the first branch pipe and the second branch pipe, which is beneficial to the cooling of the coolant. The tank body can collect the discharged coolant, and the coolant in the tank body enters the cross pipe through the first valve on the tank body, so as to realize the recycling of the coolant.

[0015] (2) The zinc alloy die-casting mold described in the utility model closes the two first valves, opens the second valve, and a water pump extracts the descaling agent in the descaling agent box. The descaling agent enters the cooling chamber, which is beneficial to cleaning the scale in the cooling chamber. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0017] Figure 1 It is a schematic diagram of the structure of the utility model;

[0018] Figure 2 It is a cross-sectional view of the lower mold of the utility model;

[0019] Figure 3 For the utility model Figure 1 A magnified view of the structure at center A;

[0020] Figure 4 For the utility model Figure 1 A magnified view of the structure at B in the middle.

[0021] In the figure: 1. support; 2. vertical rod; 3. hydraulic cylinder; 4. upper mold; 5. lower mold; 50. cooling chamber; 6. conduit; 7. support plate; 8. elbow; 80. guide plate; 9. coolant tank; 10. water pump; 11. tank body; 12. connecting pipe; 13. air cooler; 14. horizontal pipe; 15. descaling agent tank; 16. first valve; 17. second valve; 18. first branch pipe; 19. second branch pipe; 20. nozzle. DETAILED DESCRIPTION

[0022] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0023] In order to facilitate the cooling of the lower mold 5, the product and the coolant, as an embodiment of the present utility model, Figures 1 to 4As shown, a zinc alloy die-casting mold described in the utility model includes a support 1, a hydraulic cylinder 3 is fixed to the top of the support 1 by bolts, an upper mold 4 is fixed to the bottom of the piston rod of the hydraulic cylinder 3 by bolts, a support plate 7 is fixed to the bottom of the support 1, a lower mold 5 is fixed to the top of the support plate 7 by bolts, a cooling cavity 50 is provided in the lower mold 5, legs are welded and fixed at the four corners of the bottom end of the support plate 7, a coolant tank 9 and a water pump 10 are provided below the support plate 7, a conduit 6 is welded and fixed to the drainage pipe of the water pump 10, an end of the conduit 6 away from the water pump 10 extends into the cooling cavity 50, a bent pipe 8 is provided on one side of the lower mold 5, and one end of the bent pipe 8 extends to In the cooling chamber 50, a guide plate 80 and a trough body 11 are provided below the bent pipe 8, the guide plate 80 is welded to the support plate 7, a cross pipe 14 is welded and fixed to the water inlet pipe of the water pump 10, a first valve 16 is welded and fixed to the coolant tank 9 and the trough body 11, and two first valves 16 are welded and connected to the cross pipe 14, a cold air fan 13 is provided on one side of the trough body 11, a connecting pipe 12 is welded and fixed to the exhaust pipe of the cold air fan 13, a first branch pipe 18 and a second branch pipe 19 are welded and fixed to the connecting pipe 12, a plurality of nozzles 20 are welded and fixed to the first branch pipe 18 and the second branch pipe 19, the first branch pipe 18 is welded and fixed in the guide plate 80, and the second branch pipe 19 is welded and fixed in the trough body 11.

[0024] When in use, the water pump 10 draws the coolant in the coolant tank 9, and the coolant enters the cooling chamber 50 through the conduit 6, which is beneficial to the cooling of the lower mold 5 and the product in the lower mold 5. The coolant with heat is discharged to the guide plate 80 through the curved pipe 8. The setting of the guide plate 80 can increase the contact area between the coolant and the air, which is beneficial to the initial cooling of the coolant. When the coolant passes through the first branch pipe 18 and the second branch pipe 19, the wind generated by the operation of the air cooler 13 is sprayed out through the nozzles 20 on the first branch pipe 18 and the second branch pipe 19, which is beneficial to the cooling of the coolant. The tank body 11 can collect the discharged coolant, and the coolant in the tank body 11 enters the cross pipe 14 through the first valve 16 on the tank body 11, so as to realize the recycling of the coolant.

[0025] In order to facilitate the cleaning of scale in the cooling chamber 50, for example, Figure 1 , Figure 3 As shown, a descaling agent tank 15 is provided between the coolant tank 9 and the tank body 11 , a second valve 17 is welded and fixed to one side of the descaling agent tank 15 close to the transverse tube 14 , and one end of the second valve 17 away from the descaling agent tank 15 is welded and connected to the transverse tube 14 .

[0026] When in use, a hose is sleeved on the bottom end of the curved pipe 8, the two first valves 16 are closed, the second valve 17 is opened, the water pump 10 extracts the descaling agent in the descaling agent box 15, and the descaling agent enters the cooling chamber 50, which is beneficial to cleaning the scale in the cooling chamber 50, and the waste liquid is discharged to the sewer or other collection container through the hose.

[0027] For the convenience of adding liquid, exemplary, such as Figure 1 As shown, the tops of the coolant tank 9 and the descaling agent tank 15 are both provided with liquid filling ports, and protective covers are provided inside the two liquid filling ports.

[0028] In order to improve the stability of the upper mold 4, for example, Figure 1 As shown, two vertical rods 2 are welded and fixed to the top of the upper mold 4, and the tops of the two vertical rods 2 both penetrate the support 1.

[0029] The conduit 6 and the elbow 8 are welded to the lower die 5 , and the support 1 is welded to the support plate 7 .

[0030] When the utility model is used, the molten metal is introduced into the cavity of the lower die 5, the piston rod of the hydraulic cylinder 3 drives the upper die 4 to move downward, so as to realize the die casting of the product, the water pump 10 extracts the coolant in the coolant tank 9, and the coolant enters the cooling cavity 50 through the conduit 6, so as to facilitate the cooling of the lower die 5 and the product in the lower die 5;

[0031] The coolant with heat is discharged into the guide plate 80 through the curved pipe 8. The setting of the guide plate 80 can increase the contact area between the coolant and the air, which is beneficial to the initial cooling of the coolant. When the coolant passes through the first branch pipe 18 and the second branch pipe 19, the wind generated by the operation of the air cooler 13 is sprayed out through the nozzles 20 on the first branch pipe 18 and the second branch pipe 19, which is beneficial to the cooling of the coolant. The tank body 11 can collect the discharged coolant, and the coolant in the tank body 11 enters the cross pipe 14 through the first valve 16 on the tank body 11, so as to realize the recycling of the coolant.

[0032] A hose is sleeved on the bottom end of the curved pipe 8, the two first valves 16 are closed, the second valve 17 is opened, and the water pump 10 extracts the descaling agent in the descaling agent box 15. The descaling agent enters the cooling chamber 50, which is beneficial to cleaning the scale in the cooling chamber 50. The waste liquid is discharged to the sewer or other collection container through the hose.

[0033] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and the description in the specification are only to illustrate the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model will have various changes and improvements, and these changes and improvements fall within the scope of protection claimed by the utility model. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents. The contents not described in detail in the utility model belong to the prior art known to those skilled in the art.

Claims

1. A zinc alloy die-casting mold, characterized in that: The invention comprises a support (1), a hydraulic cylinder (3) is fixed on the top of the support (1), an upper mold (4) is fixed on the bottom of the piston rod of the hydraulic cylinder (3), a support plate (7) is fixed on the bottom of the support (1), a lower mold (5) is fixed on the top of the support plate (7), a cooling cavity (50) is provided in the lower mold (5), legs are fixed at the four corners of the bottom of the support plate (7), a coolant tank (9) and a water pump (10) are provided below the support plate (7), a conduit (6) is fixed on the drainage pipe of the water pump (10), one end of the conduit (6) away from the water pump (10) extends into the cooling cavity (50), a curved pipe (8) is provided on one side of the lower mold (5), one end of the curved pipe (8) extends into the cooling cavity (50), and the curved pipe (8) is provided on one side of the lower mold (5). A guide plate (80) and a tank body (11) are provided below the cooling device (8), the guide plate (80) is connected to the support plate (7), a transverse pipe (14) is fixed to the water inlet pipe of the water pump (10), a first valve (16) is fixed to the coolant tank (9) and the tank body (11), and the two first valves (16) are connected to the transverse pipe (14), a cooling fan (13) is provided on one side of the tank body (11), a connecting pipe (12) is fixed to the exhaust pipe of the cooling fan (13), a first branch pipe (18) and a second branch pipe (19) are fixed to the connecting pipe (12), a plurality of nozzles (20) are fixed to the first branch pipe (18) and the second branch pipe (19), the first branch pipe (18) is fixed in the guide plate (80), and the second branch pipe (19) is fixed in the tank body (11).

2. A zinc alloy die-casting mold according to claim 1, characterized in that: A descaling agent tank (15) is provided between the coolant tank (9) and the tank body (11); a second valve (17) is fixed to a side of the descaling agent tank (15) close to the transverse tube (14); and an end of the second valve (17) away from the descaling agent tank (15) is connected to the transverse tube (14).

3. The zinc alloy die-casting mold according to claim 1, characterized in that: The tops of the coolant tank (9) and the descaling agent tank (15) are both provided with liquid filling ports, and protective covers are provided inside the two liquid filling ports.

4. The zinc alloy die-casting mold according to claim 1, characterized in that: Two vertical rods (2) are fixed to the top of the upper mold (4), and the tops of the two vertical rods (2) both pass through the support (1).

5. The zinc alloy die-casting mold according to claim 1, characterized in that: The conduit (6) and the bent pipe (8) are welded to the lower mold (5), and the support (1) is welded to the support plate (7).

Citation Information

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