Steel pipe laser cutting system
By designing a steel pipe laser cutting system including a support frame, track, clamping device and laser cutting device, the problems of low cutting efficiency and high cost in the prior art are solved, and efficient and low-cost cutting effect is achieved.
Patent Information
- Application Number
- CN202420465964.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-11
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-03-11
AI Technical Summary
Existing laser cutting machines require multiple clamping and rotary driving during the steel pipe cutting process, resulting in low production efficiency and high cost.
A steel pipe laser cutting system is designed, including a support frame, a track, a clamping device and a laser cutting device. Through multi-point cutting at one time, the track movement and clamping device are used to achieve efficient cutting.
The system can significantly reduce the cutting cost of steel pipes, improve production efficiency, and is compact in structure, which is convenient for on-site transformation and is suitable for a variety of situations.
Smart Images

Figure CN222679818U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of steel pipe processing devices, and specifically relates to a steel pipe laser cutting system. Background Art
[0002] In the steel pipe production process, the head and tail deformation defective sections of the hot-rolled steel pipe need to be cut off after rolling and straightening. Currently, laser cutting machines are generally used to cut steel pipes.
[0003] However, current laser cutting machines generally use one laser to cut a single steel pipe on a processing platform, and must be coordinated with the rotation drive of the steel pipe.
[0004] During the fixed-length processing, the length of each steel pipe needs to be measured, and each steel pipe needs to be clamped twice before cutting. This cutting method greatly reduces production efficiency and increases production costs, which is not conducive to production. Utility Model Content
[0005] In response to one or more of the above defects or improvement needs in the prior art, the utility model provides a steel pipe laser cutting system that can clamp and cut at multiple points at one time, thereby reducing the cost of steel pipe cutting, improving production efficiency, and having a compact structure, which is more convenient for on-site modification.
[0006] To achieve the above purpose, the utility model provides a steel pipe laser cutting system, including a support frame, a track, a clamping device and a laser cutting device; the track is located at one side of the bottom of the support frame;
[0007] The top of the support frame is connected to a driving wheel, and the steel pipe to be cut is placed on the top of the driving wheel;
[0008] The clamping device is connected to the support frame, and the clamping device includes a clamping wheel, and the clamping wheel can abut against the top of the steel pipe to be cut;
[0009] A moving device is correspondingly arranged on the track, and the moving device can move on the track; the laser cutting device is connected to the moving device.
[0010] As a further improvement of the utility model, the clamping device further includes a frame and an adjusting member;
[0011] The frame is connected to the support frame, and the clamping wheel is connected to the frame through the adjusting member, and the adjusting member can adjust the position of the clamping wheel.
[0012] As a further improvement of the present invention, the adjusting member is driven to move by a cylinder.
[0013] As a further improvement of the present utility model, the motion device comprises a motion part and an operating part, and the operating part is connected to the motion part;
[0014] The moving part is cooperatively connected with the track and can drive the operating part to move along the track; the laser cutting device is connected to the operating part.
[0015] As a further improvement of the present invention, a camera is provided on the operating part.
[0016] As a further improvement of the utility model, a laser distance measuring sensor is arranged on the moving part.
[0017] As a further improvement of the utility model, it also includes a host computer, and the host computer is electrically connected to the motion device and the laser cutting device.
[0018] As a further improvement of the present invention, the laser cutting device is a mixed gas assisted laser cutting head.
[0019] As a further improvement of the utility model, at least two of the driving wheels and at least two of the clamping devices are connected to the support frame.
[0020] As a further improvement of the present utility model, at least two of the motion devices are provided, and at least two of the laser cutting devices are provided.
[0021] The above-mentioned improved technical features can be combined with each other as long as they do not conflict with each other.
[0022] In general, compared with the prior art, the above technical solutions conceived by the utility model have the following beneficial effects:
[0023] (1) The steel pipe laser cutting system of the utility model can clamp and cut well and move the cutting through the track at the same time, without multiple clamping and cutting, which reduces the steel pipe cutting cost and improves production efficiency. At the same time, the good clamping form makes the cutting process stable and reliable, and the cutting accuracy is high. It has good practical value and application prospects.
[0024] (2) The steel tube laser cutting system of the utility model can ensure that the cutting process is completed as required by setting up multiple linkages such as cameras, sensors and host computers, thereby improving efficiency while ensuring cutting accuracy, and can also be improved according to different situations.
[0025] (3) The steel tube laser cutting system of the utility model can cut multiple points at one time, which greatly reduces the cost of steel tube cutting and improves production efficiency. In addition, the steel tube laser cutting system of the utility model is not only compact in structure, but also convenient for on-site modification and can be applied to a variety of situations. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative work.
[0027] Figure 1 This is a schematic diagram of the overall structure of the steel tube laser cutting system in the embodiment of the utility model;
[0028] Figure 2 This is a top view of the overall structure of the steel tube laser cutting system in the embodiment of the utility model;
[0029] Figure 3 This is a side view of the overall structure of the steel tube laser cutting system in the embodiment of the utility model;
[0030] Figure 4 It is a schematic diagram of a motion device of a steel tube laser cutting system in an embodiment of the utility model;
[0031] In all the drawings, the same reference numerals represent the same technical features, specifically:
[0032] 1. Support frame; 2. Track; 3. Clamping device; 4. Laser cutting device; 5. Moving device; 6. Driving wheel; 7. Camera; 8. Steel pipe;
[0033] 301, clamping wheel; 302, frame; 303, adjusting member;
[0034] 501, movement unit; 502, operation unit. DETAILED DESCRIPTION
[0035] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the utility model and are not used to limit the utility model. In addition, the technical features involved in each embodiment of the utility model described below can be combined with each other as long as they do not conflict with each other.
[0036] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0037] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present utility model, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0038] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0039] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
[0040] Example:
[0041] See also Figure 1 to Figure 4The steel tube laser cutting system in the preferred embodiment of the utility model comprises a support frame 1, a track 2, a clamping device 3 and a laser cutting device 4. In specific implementation, the track 2 can be fixedly connected to the ground, and is arranged on one side of the bottom of the support frame 1, specifically, it can be arranged on the left side or the right side or both sides.
[0042] Furthermore, in the preferred embodiment, a motion device 5 is correspondingly arranged on the track 2, the motion device 5 is matched and connected with the track 2 and the motion device 5 can reciprocate on the track 2. The laser cutting device 4 is connected to the motion device 5, and the laser cutting device 4 can move under the drive of the motion device 5, so that the laser cutting device 4 can move to the part of the steel pipe that needs to be cut and perform targeted cutting on it.
[0043] Among them, Figure 1 As shown, in the preferred embodiment, at least two motion devices 5 are provided, and at least two corresponding laser cutting devices 4 are provided. Arranging multiple motion devices 5 and laser cutting devices 4 allows multiple laser cutting devices 4 to work simultaneously, thereby improving cutting efficiency, and the steel pipe 8 to be cut does not need to be clamped multiple times, which can ensure cutting accuracy and reduce cutting costs.
[0044] Specifically, in the preferred embodiment, the laser cutting device 4 is a mixed gas assisted laser cutting head which can cut two layers of the pipe wall at the same time, so that the required cutting part can be cut only once, thereby improving the cutting efficiency.
[0045] Furthermore, if Figure 2 As shown, in the preferred embodiment, a driving wheel 6 is connected to the top of the support frame 1, and the steel pipe 8 to be cut is placed on the top of the driving wheel 6. In specific implementation, the driving wheel 6 is V-shaped, which can be a V-wheel, and the steel pipe 8 is placed in the depression of the V-wheel. The rotation direction of the driving wheel 6 is the same as the moving direction of the steel pipe 8. For example, the steel pipe 8 enters the support frame 1 in the horizontal direction and moves in the horizontal direction, and the driving wheel 6 also rotates in the horizontal direction. In this way, the hot or cold steel pipe 8 can move straight on the driving wheel 6 without rotating, avoiding cutting of the part outside the preset cutting range during the cutting process, thereby improving the cutting accuracy.
[0046] In addition, if Figure 3 As shown, in the preferred embodiment, the clamping device 3 is connected to the support frame 1, and the clamping device 3 includes a clamping wheel 301, a frame 302 and an adjusting member 303. The frame 302 is connected to the support frame 1, and the clamping wheel 301 is connected to the frame 302 through the adjusting member 303. The adjusting member 303 can adjust the position of the clamping wheel 301, so that the clamping wheel 301 can abut against the top of the steel pipe 8 to be cut, and play a clamping role on the steel pipe 8 to be cut.
[0047] In detail, in the preferred embodiment, the adjusting member 303 is driven to move by the cylinder. In specific implementation, a photoelectric switch can be set to detect the entry and exit of the steel pipe 8, and at the same time control the expansion and contraction of the cylinder to drive the adjusting member 303 to move up and down, and then drive the clamping wheel 301 to move up and down. When the steel pipe 8 is not detected, the adjusting member 303 moves upward and the clamping wheel 301 is also at the top. After the steel pipe 8 is detected, the adjusting member 303 drives the clamping wheel 301 to move downward, thereby clamping the steel pipe 8. The clamping wheel 301 can be a roller, and the adjusting member 303 can be a rod.
[0048] Preferably, in the preferred embodiment, there are multiple sets of holes on the support frame 1, which can be connected to install at least two driving wheels 6 and at least two clamping devices 3. The simultaneous installation of multiple points allows each cutting point to be well clamped, making it less likely to have accidents during the cutting process, thereby improving cutting accuracy and cutting efficiency.
[0049] More specifically, if Figure 3 As shown, in the preferred embodiment, the motion device 5 includes a motion part 501 and an operating part 502, and the operating part 502 is connected to the motion part 501. The motion part 501 and the operating part 502 can be integrally formed or separately formed, the motion part 501 is a motion platform, which can be a trolley when implemented, and the operating part 502 can be a manipulator when implemented, which can flexibly adjust the position.
[0050] It can be understood that in the preferred embodiment, the moving part 501 is connected with the track 2 and can drive the operating part 502 to move along the track 2, and the laser cutting device 4 is connected to the operating part 502. When the moving part 501 moves along the track 2, the operating part 502 can also move along the track 2, thereby driving the laser cutting device 4 to move along the track 2. At the same time, when the operating part 502 uses a manipulator, it can also flexibly adjust the cutting position, so that the laser cutting device 4 can perform targeted and rapid cutting.
[0051] In more detail, Figure 4 As shown, in the preferred embodiment, the operating part 502 is provided with a camera 7. The camera 7 can automatically identify the length of the defects at the head and tail of the steel pipe 8, which can help cut the steel pipe 8. Further, in the preferred embodiment, the moving part 501 is provided with a laser ranging sensor, which can sense the distance between each other, and the positioning accuracy is not greater than ±0.1mm.
[0052] More preferably, the steel tube laser cutting system in the preferred embodiment further comprises a host computer, which is electrically connected to the motion device 5 and the laser cutting device 4, and the camera 7 and the laser distance sensor connected to the motion device 5 are also electrically connected to the host computer, and the data detected by the camera 7 and the laser distance sensor can be transmitted to the host computer and the host computer gives the next step instruction. The operator can set the cutting program in the host computer in advance, and the motion device 5 can drive the laser cutting device 4 to cut the head and tail of the steel tube 8 according to the cutting length set in the program, and cut it to a fixed length according to the program setting.
[0053] When the steel tube laser cutting system in the utility model is working, the steel tube 8 to be cut is driven by the driving wheel 6 and conveyed to the cutting area of the support frame 1, and the clamping device 3 starts to work, so that the clamping wheel 301 presses down and clamps the steel tube 8 to be cut. The head and tail motion devices 5 on the track 2 drive the camera 7 on the operating part 502 to scan along the outer surface of the steel tube 8 to identify the defect length, and the remaining motion parts 501 drive the laser cutting device 4 to move to the fixed-length cutting point of the steel tube 8 according to the cutting length set by the upper computer. Driven by the operating part 502, the laser cutting device 4 moves horizontally along the cut surface of the steel tube 8 and cuts two layers of the tube wall at the same time. After cutting, the clamping wheel 301 returns to zero, the operating part 502 is reset, the driving wheel 6 sends away the cut steel tube 8, and at the same time transfers to the next steel tube 8 to be cut, and repeats this process until all cutting is completed.
[0054] The steel tube laser cutting system of the utility model introduces a steel tube laser cutting system that can perform multi-point cutting with one clamping, greatly reducing the steel tube cutting cost and improving production efficiency, while the current laser tube cutting machine only uses one laser to cut a single steel tube on the processing platform for cutting the head and tail, and fixed-length cutting requires secondary clamping and must be coordinated with the rotation drive of the steel tube. In addition, the steel tube laser cutting system provided by the utility model is not only compact in structure, but also more convenient for on-site modification and can be applied to a variety of situations.
[0055] It is easy for those skilled in the art to understand that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A steel tube laser cutting system, characterized in that: It includes a support frame, a track, a clamping device and a laser cutting device; the track is located at one side of the bottom of the support frame; The top of the support frame is connected to a driving wheel, and the steel pipe to be cut is placed on the top of the driving wheel; The clamping device is connected to the support frame, and the clamping device includes a clamping wheel, and the clamping wheel can abut against the top of the steel pipe to be cut; A moving device is correspondingly arranged on the track, and the moving device can move on the track; the laser cutting device is connected to the moving device.
2. The steel tube laser cutting system according to claim 1, characterized in that: The clamping device also includes a frame and an adjusting member; The frame is connected to the support frame, and the clamping wheel is connected to the frame through the adjusting member, and the adjusting member can adjust the position of the clamping wheel.
3. The steel tube laser cutting system according to claim 2, characterized in that: The adjusting member is driven to move by a cylinder.
4. The steel tube laser cutting system according to claim 1, characterized in that: The motion device comprises a motion part and an operating part, wherein the operating part is connected to the motion part; The moving part is cooperatively connected with the track and can drive the operating part to move along the track; the laser cutting device is connected to the operating part.
5. The steel tube laser cutting system according to claim 4, characterized in that: The operating part is provided with a camera.
6. The steel tube laser cutting system according to claim 4, characterized in that: The moving part is provided with a laser distance measuring sensor.
7. The steel tube laser cutting system according to claim 1, characterized in that: It also includes a host computer, which is electrically connected to the motion device and the laser cutting device.
8. The steel tube laser cutting system according to any one of claims 1 to 7, characterized in that: The laser cutting device is a mixed gas assisted laser cutting head.
9. The steel tube laser cutting system according to any one of claims 1 to 7, characterized in that: At least two of the driving wheels and at least two of the clamping devices are connected to the support frame.
10. The steel tube laser cutting system according to any one of claims 1 to 7, characterized in that: At least two of the motion devices are provided, and at least two of the laser cutting devices are provided.