Lamp holder positioning and mounting mechanism

By designing a lamp head positioning and installation mechanism including slide chutes, slide tables, mobile components and transmission gears, the problems of high labor intensity and low production efficiency caused by manual tightening of the flashlight cylinder and the head cover are solved, and automatic tightening assembly is realized, which improves production efficiency and ensures product performance.

CN222680131UActive Publication Date: 2025-03-28NINGHAI ZHIYA ELECTRIC APPLIANCE CO LTD
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Patent Information

Application Number
CN202420619522.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-28
Publication Date
2025-03-28
Estimated Expiration
2034-03-28

AI Technical Summary

Technical Problem

The existing flashlight head positioning and installation mechanism relies on workers to manually rotate the head cover, which leads to long-term repetitive labor, which may cause wrist fatigue, may cause occupational diseases, low production efficiency, and manual operation is difficult to ensure the consistency of force and density of each installation, affecting product performance and user experience.

Method used

A lamp head positioning and installation mechanism is designed, including a work table, a sliding chute, a sliding table, a moving assembly, a fixed block, a vertical seat, a rotating rod, a four-claw chuck, a transmission gear and a rack. The two-way motor drives the two-way screw to drive the sliding table to move, and the transmission gear and rack drive the transmission rod to rotate, realizing the automatic tightening assembly of the cylinder and the head cover.

Benefits of technology

The automatic tightening assembly of the flashlight cylinder and the head cover is realized without manual rotation by workers, ensuring the same rotation assembly ring installed each time, avoiding the phenomenon of not being completely tightened, improving production efficiency and ensuring the overall performance of the product.

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    Figure CN222680131U_ABST
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Abstract

The utility model relates to the technical field of flashlight assembly and production, and discloses a lamp holder positioning and mounting mechanism which comprises a working table, a sliding groove is formed in the working table, two sliding tables are arranged in the sliding groove, and a moving assembly used for moving the two sliding tables in the opposite directions is arranged on the sliding groove. A flashlight body and a head cover of the flashlight are coaxially fixed through two four-jaw chucks, two sliding tables drive the flashlight body and the head cover to move close to each other through a moving assembly, two first transmission rods rotate in the opposite directions under the action of a transmission gear and a rack, and the two first transmission rods rotate in the opposite directions under the action of a transmission assembly. The cylinder and the head cover rotate in opposite directions when moving close to each other, so that the cylinder and the head cover can be automatically screwed and assembled, the cylinder and the head cover do not need to be rotated by workers, rotating assembly rings of the cylinder and the head cover are the same during installation each time, the phenomenon of incomplete screwing is avoided, and the overall performance of a product is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of flashlight assembly production, in particular to a lamp holder positioning and installing mechanism. Background Art

[0002] The flashlight lamp holder positioning and installation mechanism usually involves multiple components to ensure the correct position and firm connection of the lamp holder. The existing flashlight barrels are generally divided into two types: separated head and body and integrated barrel. Most of them use a threaded connection to rotate and tighten the barrel and the head cover to ensure the firm installation of the internal lamp holder assembly. On the existing production line, this step mostly relies on manual operation by workers, specifically, the worker holds the flashlight barrel with one hand and rotates the head cover with the other hand to tighten it.

[0003] This traditional manual installation method has the following problems: since workers are required to manually rotate the head cover, long-term repetitive labor may cause workers' wrist fatigue and even cause occupational diseases, low production efficiency, and manual operation cannot ensure that the strength and tightness of each installation are completely consistent, which may affect the overall performance of the product and user experience. Utility Model Content

[0004] In view of this, the purpose of the utility model is to provide a lamp head positioning and installation mechanism, which effectively solves the problem that the existing installation method requires workers to manually rotate the head cover. Long-term repetitive labor may cause wrist fatigue of workers and even cause occupational diseases, low production efficiency, and manual operation cannot ensure that the strength and tightness of each installation are completely consistent, which may affect the overall performance of the product and user experience.

[0005] In order to achieve the above-mentioned purpose, the technical solution adopted by the utility model is: a lamp holder positioning and mounting mechanism, comprising:

[0006] A workbench is provided with a slide groove, two slides are arranged in the slide groove, and a moving component for moving the two slides towards each other is arranged on the slide groove.

[0007] Two fixed blocks, the bottom surface of the fixed block is fixedly connected with a stand, and the stand is fixedly connected to the slide, the fixed block is rotatably connected with a rotating rod, and a four-jaw chuck is installed on the rotating rod.

[0008] Two first transmission rods are rotatably connected to the two stands respectively, a transmission gear is installed on the first transmission rod, and a rack meshing with the transmission gear is arranged above the workbench.

[0009] The transmission assembly is arranged above the workbench and is used to link the first transmission rod with the rotating rod.

[0010] Furthermore, the moving component includes a bidirectional motor, which is fixedly connected to the workbench. The output shaft of the bidirectional motor is equipped with a bidirectional screw rod, and the bidirectional screw rod is rotatably connected in the slide groove. The two slides are respectively threadedly connected to the two ends of the bidirectional screw rod.

[0011] Furthermore, both ends of the rack are fixedly connected with connecting blocks, and the bottom end of the connecting block is fixedly connected to the workbench.

[0012] Furthermore, the transmission assembly includes a support fixedly connected to the stand, a second transmission rod is rotatably connected to the support, a first pulley is installed on the first transmission rod, a second pulley is fixedly connected to the second transmission rod, and the second pulley is connected to the first pulley through a belt.

[0013] Furthermore, the transmission assembly also includes a support base fixedly connected to the fixed block, a third transmission rod rotatably connected in the support base, the two ends of the third transmission rod are respectively fixedly connected to the second bevel gear and the worm gear, a worm tube is installed on the second transmission rod, and the worm tube is meshed with the worm gear, and the first bevel gear is fixedly connected to the rotating rod, and the first bevel gear is meshed with the second bevel gear.

[0014] The beneficial effects of the above technical solution are:

[0015] The utility model is provided with a slide, a moving assembly, a fixed block, a stand, a rotating rod, a four-claw chuck, a first transmission rod, a transmission gear, a rack and a transmission assembly, and the barrel and the head cover of the flashlight are fixed coaxially through two four-claw chucks, and the two slides are used to drive the barrel and the head cover to move closer to each other through the moving assembly, and the two first transmission rods are made to rotate in opposite directions under the action of the transmission gear and the rack, and the barrel and the head cover are made to rotate towards each other under the action of the transmission assembly, so that the barrel and the head cover can be automatically tightened and assembled, without the need for workers to rotate the barrel and the head cover, and the rotating assembly circle of the barrel and the head cover is the same in each installation, and the phenomenon of incomplete tightening will not occur, thereby ensuring the overall performance of the product. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 The three-dimensional Figure 1 ;

[0017] Figure 2 The three-dimensional Figure 2 ;

[0018] Figure 3 For this utility model Figure 2 A magnified schematic diagram of the structure in the middle.

[0019] Figure numerals: 1. workbench; 2. bidirectional motor; 3. slide; 4. bidirectional screw; 5. slide; 6. stand; 7. fixed block; 8. rotating rod; 9. four-jaw chuck; 10. first bevel gear; 11. first transmission rod; 12. transmission gear; 13. rack; 14. connecting block; 15. first pulley; 16. support; 17. second pulley; 18. second transmission rod; 19. worm tube; 20. support seat; 21. third transmission rod; 22. second bevel gear; 23. worm wheel. DETAILED DESCRIPTION

[0020] The utility model is further described in detail below with reference to the accompanying drawings and specific implementation methods:

[0021] Reference Figure 1-3 A lamp holder positioning and installation mechanism comprises a workbench 1, two fixing blocks 7, two first transmission rods 11 and a transmission assembly.

[0022] A slide groove 3 is provided on the workbench 1, and two slides 5 are arranged in the slide groove 3. A moving component for moving the two slides 5 towards each other is provided on the slide groove 3. The slide groove 3 is T-shaped, which can enable the slide 5 to slide inside the slide groove 3 and prevent the slide 5 from sliding out of the slide groove 3.

[0023] The moving component includes a bidirectional motor 2, which is fixedly connected to the workbench 1. The output shaft of the bidirectional motor 2 is equipped with a bidirectional screw 4, and the bidirectional screw 4 is rotatably connected to the slide groove 3. The two slides 5 are respectively threadedly connected to the two ends of the bidirectional screw 4. The output shaft of the bidirectional motor 2 can rotate forward and reverse. The bidirectional screw 4 is a rod with opposite threads at both ends. The output shaft of the bidirectional motor 2 can drive the bidirectional screw 4 to rotate, and the two slides 5 can be moved closer to or away from each other.

[0024] The bottom surface of the fixed block 7 is fixedly connected to a stand 6, and the stand 6 is fixedly connected to the slide 5. The fixed block 7 is rotatably connected to a rotating rod 8, and a four-jaw chuck 9 is installed on the rotating rod 8. The four-jaw chuck 9 is an existing structure, and the cylinder or head cover can be positioned and fixed by a wrench or an electric control structure.

[0025] The two first transmission rods 11 are rotatably connected to the two stands 6 respectively, and a transmission gear 12 is installed on the first transmission rod 11. A rack 13 meshing with the transmission gear 12 is provided above the workbench 1. When the slide 5 moves, the transmission gear 12 can be meshed with the rack 13 to drive the first transmission rod 11 to rotate. Since the two transmission gears 12 move close to each other, the two first transmission rods 11 rotate in opposite directions.

[0026] Both ends of the rack 13 are fixedly connected with connecting blocks 14 , and the bottom end of the connecting block 14 is fixedly connected to the workbench 1 , so that the connecting block 14 can be used to fix and support the rack 13 .

[0027] A transmission assembly is arranged above the workbench 1, and is used to link the first transmission rod 11 with the rotating rod 8. The transmission assembly includes a support 16 fixedly connected to the stand 6, and a second transmission rod 18 is rotatably connected to the support 16. A first pulley 15 is installed on the first transmission rod 11, and a second pulley 17 is fixedly connected to the second transmission rod 18, and the second pulley 17 is transmission-connected to the first pulley 15 through a belt.

[0028] When the first transmission rod 11 rotates, the second transmission rod 18 can be rotated in the support 16 under the action of the first pulley 15, the second pulley 17 and the belt.

[0029] The transmission assembly also includes a support base 20 fixedly connected to the fixed block 7, a third transmission rod 21 is rotatably connected inside the support base 20, two ends of the third transmission rod 21 are respectively fixedly connected to the second bevel gear 22 and the worm gear 23, a worm tube 19 is installed on the second transmission rod 18, and the worm tube 19 is meshed with the worm gear 23, and the first bevel gear 10 is fixedly connected to the rotating rod 8, and the first bevel gear 10 is meshed with the second bevel gear 22.

[0030] When the second transmission rod 18 rotates in the support 16, it can drive the third transmission rod 21 to rotate in the support seat 20 under the action of the worm tube 19 and the worm wheel 23, and under the meshing action of the second bevel gear 22 and the first bevel gear 10, the rotating rod 8 drives the four-jaw chuck 9 to rotate.

[0031] Working principle: First, the barrel and the head cover are fixed in two four-claw chucks 9 respectively, then, the bidirectional motor 2 is started, so that the output shaft of the bidirectional motor 2 drives the bidirectional screw 4 to rotate, and the two slides 5 move closer to each other in the slide 3, then, the transmission gear 12 will drive the first transmission rod 11 to rotate in the stand 6 under the action of the rack 13, and under the action of the first pulley 15, the second pulley 17 and the belt, the first transmission rod 11 drives the second transmission rod 18 to rotate, and under the action of the worm tube 19 and the worm wheel 23. The third transmission rod 21 can drive the rotating rod 8 to rotate through the second bevel gear 22 and the first bevel gear 10, and the four-claw chucks 9 on the two rotating rods 8 can rotate in opposite directions, and finally, the head cover and the barrel are rotated close, and the barrel and the head cover can be automatically tightened and assembled, without the need for workers to rotate the barrel and the head cover, and the rotating assembly circle of the barrel and the head cover is the same in each installation, and there will be no phenomenon of incomplete tightening, which ensures the overall performance of the product.

Claims

1. A lamp holder positioning and mounting mechanism, characterized in that: include: A workbench (1), wherein a slide groove (3) is provided on the workbench (1), two slides (5) are arranged in the slide groove (3), and a moving component for moving the two slides (5) towards each other is arranged on the slide groove (3); Two fixed blocks (7), the bottom surface of each fixed block (7) being fixedly connected to a stand (6), and the stand (6) being fixedly connected to the slide (5), and a rotating rod (8) being rotatably connected to each fixed block (7), and a four-jaw chuck (9) being mounted on each rotating rod (8); Two first transmission rods (11) are rotatably connected to the two stands (6), respectively, a transmission gear (12) is mounted on the first transmission rod (11), and a rack (13) meshing with the transmission gear (12) is arranged above the workbench (1); The transmission assembly is arranged above the workbench (1) and is used to enable the first transmission rod (11) to be linked with the rotating rod (8).

2. A lamp holder positioning and mounting mechanism according to claim 1, characterized in that: The moving assembly comprises a bidirectional motor (2), the bidirectional motor (2) is fixedly connected to the workbench (1), the output shaft of the bidirectional motor (2) is equipped with a bidirectional screw rod (4), and the bidirectional screw rod (4) is rotatably connected to the slide groove (3), and the two slides (5) are respectively threadedly connected to the two ends of the bidirectional screw rod (4).

3. The lamp holder positioning and mounting mechanism according to claim 1, characterized in that: Both ends of the rack (13) are fixedly connected to connecting blocks (14), and the bottom end of the connecting block (14) is fixedly connected to the workbench (1).

4. The lamp holder positioning and mounting mechanism according to claim 1, characterized in that: The transmission assembly comprises a support (16) fixedly connected to the stand (6); a second transmission rod (18) is rotatably connected to the support (16); a first belt pulley (15) is mounted on the first transmission rod (11); a second belt pulley (17) is fixedly connected to the second transmission rod (18); and the second belt pulley (17) is transmission-connected to the first belt pulley (15) via a belt.

5. A lamp holder positioning and mounting mechanism according to claim 4, characterized in that: The transmission assembly further comprises a support seat (20) fixedly connected to the fixed block (7); a third transmission rod (21) is rotatably connected inside the support seat (20); two ends of the third transmission rod (21) are respectively fixedly connected to a second bevel gear (22) and a worm gear (23); a worm tube (19) is mounted on the second transmission rod (18), and the worm tube (19) is meshed with the worm gear (23); and a first bevel gear (10) is fixedly connected to the rotating rod (8), and the first bevel gear (10) is meshed with the second bevel gear (22).