Steering knuckle mounting seat machining and positioning device

By designing a steering knuckle mount machining positioning device, using positioning blocks and clamping components to achieve rapid and accurate positioning and clamping, the problems of low accuracy and low efficiency in traditional methods are solved, and processing efficiency and product quality are improved.

CN222680650UActive Publication Date: 2025-03-28JINZHOU JT RAILWAY MASCH CO LTD
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Patent Information

Application Number
CN202420146673.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-22
Publication Date
2025-03-28
Estimated Expiration
2034-01-22

AI Technical Summary

Technical Problem

The traditional steering knuckle mounting processing method has low accuracy, low efficiency, and cumbersome operation, which is difficult to meet quality requirements, affecting product performance and safety.

Method used

A steering knuckle mounting base processing positioning device is designed, and the first positioning block and the second positioning block are used to contact the positioning surface and the positioning side, and combined with the side positioning assembly and the end clamping assembly to achieve fast and accurate positioning and clamping.

Benefits of technology

It improves the positioning accuracy and clamping efficiency of the steering knuckle mount, reduces the operating time, improves the efficiency of subsequent machining, and meets the production needs of high-quality products.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a knuckle mounting seat processing and positioning device, which belongs to the technical field of positioning tools and comprises a fixing plate, a side plate, a first positioning block, a second positioning block, a side positioning component, an end plate and an end clamping component. The top surface of the fixed plate is provided with a first side edge and a second side edge which are oppositely arranged, and is provided with a first end edge and a second end edge which are oppositely arranged; the bottom surface of the side plate is fixed on the first side edge; the first positioning block, the second positioning block and the side part positioning assembly are fixed on the side plate at intervals; the bottom surface of the end plate is fixed on the first end edge; and the end part clamping assembly is fixed on the end plate. According to the utility model, the first positioning block and the second positioning block are respectively contacted with the positioning surface and the positioning side surface to accurately position the steering knuckle mounting seat; and then the two positioning ends of the side positioning assembly make contact with the groove walls of the two opposite inner sides of the clamping groove, the two clamping ends of the end clamping assembly are clamped to the two outer sides of the first end correspondingly, and the steering knuckle installation base can be rapidly positioned and clamped.
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Description

Technical Field

[0001] The utility model relates to the technical field of positioning tooling, in particular to a steering knuckle mounting seat processing positioning device. Background Art

[0002] The bogie is the most important component system in urban rail transit vehicles, and the knuckle mounting seat is an important component in the bogie braking system. The strength and rigidity of the knuckle mounting seat are related to the safety, reliability and comfort of operation. Its quality directly affects the operating performance of the entire car body and bogie, as well as the normal operation and safety of subway vehicles.

[0003] Because the steering knuckle mounting seat has high quality requirements and is difficult to process, it has a direct impact on product quality. The traditional rail passenger car steering knuckle mounting seat processing method is very complicated, difficult to operate, scattered processes, and the repeated positioning accuracy cannot be well guaranteed. In addition, it is impossible to use a better method for clamping, and the use of processing equipment is also limited. First, the steering knuckle mounting seat is marked with processing lines, alignment lines, reference lines, and contour lines on the marking platform. During processing, an ordinary center is installed at the bottom of the workpiece for height adjustment. Next, a height gauge is used to manually adjust and align the drawn alignment line with a height gauge. The operation is difficult, time-consuming, and requires repeated adjustments. This operation is cumbersome, complex, and difficult to operate, and requires very high operating skills of the workers.

[0004] However, clamping the workpiece with an ordinary pressure plate cannot meet the quality requirements of the steering knuckle mounting seat, which will result in poor processing quality, inconsistent dimensions, low processing accuracy, low efficiency, long auxiliary time, and cumbersome and complicated operations, which will seriously affect the product performance and safety.

[0005] Therefore, how to provide a hydraulic device for machining and positioning a railway passenger car steering knuckle mounting seat with high positioning accuracy is a problem that technical personnel in this field urgently need to solve. Utility Model Content

[0006] The utility model provides a steering knuckle mounting seat processing and positioning device, which solves the technical problems of low processing precision, low efficiency, long auxiliary time, cumbersome and complicated operation of traditional steering knuckle mounting seat clamping tooling.

[0007] The utility model solves the above-mentioned technical problem with the following technical solution: a steering knuckle mounting seat processing and positioning device, the steering knuckle mounting seat having a first end and a second end arranged oppositely and having a positioning surface and a processing surface arranged oppositely, the end surface of the first end is provided with a positioning groove penetrating the positioning surface and the groove bottom of the positioning groove is a positioning side surface, and the end surface of the second end is provided with a clamping groove penetrating the positioning surface and the processing surface; comprising: a fixing plate, a side plate, a first positioning block, a second positioning block, a side positioning assembly, an end plate and an end clamping assembly,

[0008] The top surface of the fixed plate has a first side edge and a second side edge arranged opposite to each other and has a first end edge and a second end edge arranged opposite to each other, and the first end edge and the second end edge are both vertically adjacent to the first side edge and the second side edge; the bottom surface of the side plate is vertically fixed to the first side edge of the fixed plate; the first positioning block, the second positioning block and the side positioning assembly are fixed at intervals on the plate surface of the side plate corresponding to the second side edge, the first positioning block is opposite to the positioning surface to position the positioning surface, the second positioning block is opposite to the positioning side surface to position the positioning side surface, and the two positioning ends of the side positioning assembly are respectively in contact with the two inner groove walls opposite to the clamping groove; the bottom surface of the end plate is vertically fixed to the first end edge of the fixed plate; the end clamping assembly is fixed to the plate surface of the end plate corresponding to the second end edge and its two clamping ends are respectively clamped on both sides of the first end.

[0009] The beneficial effects of the utility model are as follows: the structure of the traditional steering knuckle mounting seat pressure plate clamping tooling is changed, and the steering knuckle mounting seat is first accurately positioned by utilizing the first positioning block and the second positioning block to contact the positioning surface and the positioning side surface respectively; and then the two positioning ends of the side positioning component are contacted with the two inner groove walls opposite to the clamping groove, and the two clamping ends of the end clamping component are respectively clamped on the two outer sides of the first end, so that the steering knuckle mounting seat can be quickly clamped, and the positioning and clamping of the steering knuckle mounting seat can be completed quickly and accurately, thereby reducing the positioning and clamping time and improving the subsequent machining efficiency.

[0010] On the basis of the above technical solution, the present invention can also be improved as follows.

[0011] Furthermore, the side positioning assembly and the end clamping assembly have the same structure and both include: a fixed plate, a clamping cylinder, a truncated cone body and two clamping claws.

[0012] The fixing plate is fixed parallel to the plate surface of the side plate corresponding to the second side edge or the plate surface of the end plate corresponding to the second end edge, and the middle part of the fixing plate is provided with a sliding hole extending along its axis and two guide holes are provided on its opposite outer circumference, and the two guide holes are both vertically connected to the sliding hole; the clamping cylinder is fixed to the side plate or the end plate and its piston rod passes through the corresponding side plate or the end plate; the frustum body is slidably connected in the sliding hole and its large diameter end is fixed on the piston rod of the clamping cylinder passing through the side plate or the end plate; the two clamping jaws are the two positioning ends of the side positioning assembly or the two clamping ends of the end clamping assembly, and the two clamping jaws are respectively slidably connected in the two guide holes and their ends close to each other are respectively slidably connected to the opposite outer circumference of the frustum body through connecting pieces, so as to approach or move away from each other as the frustum body slides, and the ends of the two clamping jaws far away from each other both extend out of the corresponding guide holes to clamp on the two inner groove walls opposite to the clamping groove or on the two outer sides of the first end.

[0013] A further beneficial effect of the above-mentioned use is that the piston rod of the clamping cylinder is used to push the conical body to move back and forth in the sliding hole. Since the ends of the two clamping jaws that are close to each other are slidably connected to the opposite outer circumferential surfaces of the conical body through connecting pieces, the clamping jaws can be pushed closer to or away from each other while the piston rod reciprocates, thereby achieving the clamping and release of the steering knuckle mounting seat.

[0014] Furthermore, the connecting piece is a long strip, and the ends of the two clamps close to each other are provided with connecting sliding holes running through both sides thereof, and the cross-section of the connecting sliding holes is a trapezoidal structure; the two long strips are respectively fixed on the opposite outer circumferential surfaces of the truncated cone body and their cross-sections are both trapezoidal structures, and the two long strips are respectively slidably connected to the two connecting sliding holes.

[0015] The further beneficial effect of adopting the above is: by using the long strip of trapezoidal structure to be slidably connected in the connecting sliding hole of the trapezoidal structure, the clamping jaw can be prevented from detaching from the truncated cone body without hindering the clamping jaw from sliding along the side of the truncated cone body, thereby improving the stability of the clamping jaw's sliding and clamping.

[0016] Furthermore, it includes multiple oil pressure components, each of which includes: a pressing cylinder, a connecting strip and a pressing plate, the pressing cylinder is located on one side of the first positioning block, the second positioning block and the side positioning assembly and is fixed in front of the side plate; one end of the connecting strip is hinged to the pressing cylinder; one end of the pressing plate is hinged to the piston rod of the pressing cylinder and the middle part is hinged to the other end of the connecting strip, and the other end can be pressed on the processing surface.

[0017] Furthermore, it also includes a floating positioning block, the positioning surface is divided into a plane section and an inclined surface section in sequence from the second end to the first end, and the first positioning block is in contact with the plane section; the floating positioning block is located between the second positioning block and the side positioning assembly and is rotatably connected to the front of the side plate through a rotating shaft and a rotating shaft seat, and the floating positioning block can be in contact with the inclined surface section.

[0018] A further beneficial effect of the above method is that, since the accuracy of the inclined surface segment is relatively low, the adaptability of the positioning device can be improved by utilizing a floating positioning block that is rotatably connected to the front of the rear plate.

[0019] Furthermore, it also includes a plurality of positioning heads, which are respectively fixed on the first positioning block, the second positioning block and the floating positioning block and are respectively in contact with the plane segment, the positioning side surface and the inclined surface segment.

[0020] Furthermore, it also includes a plurality of bottom support oil cylinders, which are fixed on the fixing plate at intervals and whose piston rods can all contact the bottom side surface of the steering knuckle mounting seat.

[0021] A further beneficial effect of the above method is that the stability of the positioning and clamping of the steering knuckle mounting seat can be improved by utilizing the piston rods of multiple bottom supporting cylinders to contact the bottom side surface of the steering knuckle mounting seat. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a three-dimensional structural schematic diagram of a steering knuckle mounting seat processing and positioning device of the utility model;

[0023] Figure 2 It is a three-dimensional structural schematic diagram of a steering knuckle mounting seat positioning device for positioning and clamping the steering knuckle mounting seat of the utility model;

[0024] Figure 3 It is a three-dimensional structural schematic diagram of a fixing plate in a steering knuckle mounting seat processing and positioning device of the utility model;

[0025] Figure 4 It is a three-dimensional structural schematic diagram of a side positioning component or an end clamping component in a steering knuckle mounting seat processing positioning device of the utility model;

[0026] Figure 5 It is a three-dimensional structural schematic diagram of a hydraulic component in a steering knuckle mounting seat processing and positioning device of the utility model;

[0027] Figure 6 It is a rear view stereoscopic structural schematic diagram of the steering knuckle mounting seat.

[0028] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0029] 1. Fixed plate, 2. Rear plate, 3. First positioning block, 4. Second positioning block, 5. Side positioning assembly, 6. Side plate, 7. End clamping assembly, 8. Steering knuckle mounting seat, 81. First end, 82. Second end, 83. Positioning surface, 831. Plane section, 832. Inclined surface section, 84. Processing surface, 85. Positioning side, 86. Clamping groove, 9. Fixed plate, 91. Sliding hole, 92. Guide hole, 10. Clamping cylinder, 11. Cone body, 12. Clamping claw, 121. Connecting sliding hole, 13. Long strip block, 14. Hydraulic assembly, 141. Pressing cylinder, 142. Connecting strip plate, 143. Pressing plate, 15. Floating positioning block, 16. Bottom support cylinder. DETAILED DESCRIPTION

[0030] The principles and features of the present invention are described below in conjunction with the accompanying drawings. The examples given are only used to explain the present invention and are not used to limit the scope of the present invention.

[0031] like Figure 1 As shown, a steering knuckle mounting seat processing and positioning device, the steering knuckle mounting seat 8 has a first end 81 and a second end 82 arranged oppositely, and has a positioning surface 83 and a processing surface 84 arranged oppositely, the end surface of the first end 81 is provided with a positioning groove penetrating the positioning surface 83 and the groove bottom of the positioning groove is a positioning side surface 85, and the end surface of the second end 82 is provided with a clamping groove 86 penetrating the positioning surface 83 and the processing surface 84; including: a fixing plate 1, a side plate 2, a first positioning block 3, a second positioning block 4, a side positioning assembly 5, an end plate 6 and an end clamping assembly 7,

[0032] The top surface of the fixed plate 1 has a first side edge and a second side edge arranged opposite to each other and has a first end edge and a second end edge arranged opposite to each other, and the first end edge and the second end edge are both vertically adjacent to the first side edge and the second side edge; the bottom surface of the side plate 2 is vertically fixed to the first side edge of the fixed plate 1; the first positioning block 3, the second positioning block 4 and the side positioning assembly 5 are fixed at intervals on the plate surface of the side plate 2 corresponding to the second side edge, the first positioning block 3 is opposite to the positioning surface 83 to position the positioning surface 83, the second positioning block 4 is opposite to the positioning side surface 85 to position the positioning side surface 85, and the two positioning ends of the side positioning assembly 5 are respectively in contact with the two opposite inner groove walls of the clamping groove 86; the bottom surface of the end plate 6 is vertically fixed to the first end edge of the fixed plate 1; the end The clamping assembly 7 is fixed on the plate surface corresponding to the second end edge of the end plate 6 and its two clamping ends are respectively clamped on both sides of the first end 81; the above structure changes the structure of the traditional steering knuckle mounting seat 8 pressure plate clamping tooling, firstly utilizes the first positioning block 3 and the second positioning block 4 to contact the positioning surface 83 and the positioning side surface 85 respectively, so as to accurately position the steering knuckle mounting seat 8; then utilizes the two positioning ends of the side positioning assembly 5 to contact the two inner groove walls opposite to the clamping groove, and the two clamping ends of the end clamping assembly 7 are respectively clamped on the two outer sides of the first end 81, so as to quickly clamp the steering knuckle mounting seat 8, quickly and accurately complete the positioning and clamping of the steering knuckle mounting seat 8, reduce the positioning and clamping time, and improve the subsequent machining efficiency.

[0033] In some specific embodiments, the side positioning assembly 5 and the end clamping assembly 7 have the same structure and can both include: a fixing plate 9, a clamping cylinder 10, a truncated cone 11 and two clamping claws 12.

[0034] The fixing plate 9 is fixed parallel to the plate surface of the side plate 2 corresponding to the second side edge or the plate surface of the end plate 6 corresponding to the second end edge. The middle part of the fixing plate 9 is provided with a sliding hole 91 extending along its axis and two guide holes 92 are provided on its opposite outer peripheral surface. Both guide holes 92 are vertically connected to the sliding hole 91. The clamping cylinder 10 is fixed to the side plate 2 or the end plate 6 and its piston rod passes through the corresponding side plate 2 or end plate 6. The truncated cone body 11 is slidably connected in the sliding hole 91 and its large diameter end is fixed to the movable hole 91 of the clamping cylinder 10 passing through the side plate 2 or the end plate 6. On the plug rod; the two clamping jaws 12 are the two positioning ends of the side positioning assembly 5 or the two clamping ends of the end clamping assembly 7, the two clamping jaws 12 are respectively slidably connected in the two guide holes 92 and their ends close to each other are respectively slidably connected to the opposite outer circumferential surfaces of the truncated cone body 11 through connecting pieces, so as to approach or move away from each other as the truncated cone body 11 slides, and the ends of the two clamping jaws 12 that are far away from each other extend out of the corresponding guide holes 92 to be clamped on the two opposite inner groove walls of the clamping groove 86 or on the two outer sides of the first end 81.

[0035] In some specific embodiments, the connecting member can be a long strip 13, and the ends of the two clamping jaws 12 close to each other are provided with connecting sliding holes 121 passing through both sides thereof, and the cross-section of the connecting sliding hole 121 is a trapezoidal structure; the two long strips 13 are respectively fixed on the opposite outer circumferential surfaces of the truncated cone body 11 and their cross-sections are both trapezoidal structures, and the two long strips 13 are respectively slidably connected to the two connecting sliding holes 121.

[0036] In some specific embodiments, a plurality of oil pressure components 14 are further included, each of which includes a pressing cylinder 141, a connecting strip 142 and a pressing plate 143.

[0037] The pressing cylinder 141 is located on one side of the first positioning block 3, the second positioning block 4 and the side positioning assembly 5 and is fixed in front of the side panel 2; one end of the connecting strip 142 is hinged on the pressing cylinder 141; one end of the pressing plate 143 is hinged on the piston rod of the pressing cylinder 141 and the middle part is hinged on the other end of the connecting strip 142, and the other end of the pressing plate 143 can be pressed on the processing surface 84.

[0038] In some specific embodiments, a floating positioning block 15 may also be included, and the positioning surface 83 is divided into a plane segment 831 and an inclined surface segment 832 in sequence from the second end 82 to the first end 81, and the first positioning block 3 is in contact with the plane segment 831; the floating positioning block 15 is located between the second positioning block 4 and the side positioning assembly 5 and is rotatably connected to the front of the side panel 2 through a rotating shaft and a rotating shaft seat, and the floating positioning block 15 can be in contact with the inclined surface segment 832.

[0039] In some specific embodiments, a plurality of positioning heads may be further included, which are respectively fixed on the first positioning block 3 , the second positioning block 4 and the floating positioning block 15 and are respectively in contact with the plane segment 831 , the positioning side surface 85 and the inclined surface segment 832 .

[0040] In some specific embodiments, a plurality of bottom support cylinders 16 may be further included. The plurality of bottom support cylinders 16 are fixed on the fixing plate 1 at intervals and the piston rods thereof may all be in contact with the bottom side surface of the steering knuckle mounting seat 8 .

[0041] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A steering knuckle mounting seat processing and positioning device, the steering knuckle mounting seat (8) having a first end (81) and a second end (82) arranged oppositely and having a positioning surface (83) and a processing surface (84) arranged oppositely, the end surface of the first end (81) is provided with a positioning groove penetrating the positioning surface (83) and the groove bottom of the positioning groove is a positioning side surface (85), and the end surface of the second end (82) is provided with a clamping groove (86) penetrating the positioning surface (83) and the processing surface (84); characterized in that: include: A fixing plate (1), the top surface of the fixing plate (1) having a first side edge and a second side edge arranged oppositely and a first end edge and a second end edge arranged oppositely, the first end edge and the second end edge both being vertically adjacent to the first side edge and the second side edge; A side plate (2), the bottom surface of the side plate (2) being vertically fixed to the first side edge of the fixed plate (1); A first positioning block (3), a second positioning block (4), and a side positioning assembly (5), wherein the first positioning block (3), the second positioning block (4), and the side positioning assembly (5) are fixed at intervals on the plate surface of the side plate (2) corresponding to the second side edge, the first positioning block (3) is opposite to the positioning surface (83) to position the positioning surface (83), the second positioning block (4) is opposite to the positioning side surface (85) to position the positioning side surface (85), and two positioning ends of the side positioning assembly (5) are respectively in contact with two opposite inner groove walls of the clamping groove (86); An end plate (6), the bottom surface of the end plate (6) being vertically fixed to the first end edge of the fixed plate (1); An end clamping assembly (7), wherein the end clamping assembly (7) is fixed on the plate surface of the end plate (6) corresponding to the second end edge and its two clamping ends are respectively clamped on both sides of the first end (81).

2. A steering knuckle mounting seat processing and positioning device according to claim 1, characterized in that: The side positioning assembly (5) and the end clamping assembly (7) have the same structure and both include: A fixed plate (9), the fixed plate (9) being fixed in parallel on the plate surface of the side plate (2) corresponding to the second side edge or on the plate surface of the end plate (6) corresponding to the second end edge, the middle part of the fixed plate (9) being provided with a sliding hole (91) extending along its axis and two guide holes (92) being provided on the opposite outer peripheral surfaces, the two guide holes (92) being vertically connected to the sliding hole (91); A clamping cylinder (10), wherein the clamping cylinder (10) is fixed to the side plate (2) or the end plate (6) and a piston rod thereof passes through the corresponding side plate (2) or the end plate (6); A truncated cone body (11), the truncated cone body (11) is slidably connected in the sliding hole (91) and its large diameter end is fixed on the piston rod of the clamping cylinder (10) passing through the side plate (2) or the end plate (6); Two clamping jaws (12), the two clamping jaws (12) are the two positioning ends of the side positioning assembly (5) or the two clamping ends of the end clamping assembly (7), the two clamping jaws (12) are respectively slidably connected in the two guide holes (92) and their ends close to each other are respectively slidably connected to the opposite outer peripheral surfaces of the truncated cone body (11) through connecting parts, so as to approach each other or move away from each other as the truncated cone body (11) slides, and the ends of the two clamping jaws (12) that are far away from each other both extend out of the corresponding guide holes (92) to clamp on the two opposite inner groove walls of the clamping groove (86) or clamp on the two outer sides of the first end (81).

3. A steering knuckle mounting seat processing and positioning device according to claim 2, characterized in that: The connecting piece is a long strip (13), and the ends of the two clamping jaws (12) close to each other are provided with connecting sliding holes (121) penetrating the two sides thereof, and the cross section of the connecting sliding hole (121) is a trapezoidal structure; the two long strips (13) are respectively fixed on the opposite outer peripheral surfaces of the truncated cone (11) and their cross sections are both trapezoidal structures, and the two long strips (13) are respectively slidably connected to the two connecting sliding holes (121).

4. A steering knuckle mounting seat processing and positioning device according to claim 1, characterized in that: It also includes a plurality of oil pressure components (14), each of which includes: A pressing oil cylinder (141), the pressing oil cylinder (141) is located on one side of the first positioning block (3), the second positioning block (4) and the side positioning assembly (5) and is fixed in front of the side plate (2); A connecting strip (142), one end of which is hinged on the pressing cylinder (141); A pressing plate (143), one end of which is hinged to the piston rod of the pressing oil cylinder (141) and the middle part of which is hinged to the other end of the connecting strip (142), and the other end of which can be pressed on the processing surface (84).

5. The steering knuckle mounting seat processing and positioning device according to claim 1, characterized in that: It also includes a floating positioning block (15), wherein the positioning surface (83) is divided into a plane section (831) and an inclined surface section (832) in sequence from the second end (82) to the first end (81), and the first positioning block (3) is in contact with the plane section (831); the floating positioning block (15) is located between the second positioning block (4) and the side positioning assembly (5) and is rotatably connected to the front of the side plate (2) through a rotating shaft and a rotating shaft seat, and the floating positioning block (15) can be in contact with the inclined surface section (832).

6. A steering knuckle mounting seat processing and positioning device according to claim 5, characterized in that: It also includes a plurality of positioning heads, which are respectively fixed on the first positioning block (3), the second positioning block (4) and the floating positioning block (15) and are respectively in contact with the plane section (831), the positioning side surface (85) and the inclined surface section (832).

7. The steering knuckle mounting seat processing and positioning device according to claim 1, characterized in that: It also comprises a plurality of bottom support oil cylinders (16), wherein the plurality of bottom support oil cylinders (16) are fixed on the fixing plate (1) at intervals and the piston rods thereof can all contact the bottom side surface of the steering knuckle mounting seat (8).