Disassembling and assembling tool for range extender

By adopting a design including a rotating shaft and a disassembly limit assembly in the range extender disassembly tool, the problem of unstable connection between the drive member and the rod shaft in the prior art is solved, and safe and stable connection under low rotational force conditions are achieved.

CN222680751UActive Publication Date: 2025-03-28CHONGQING HUANYUE ELECTRIC APPLIANCE MFG CO LTD
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Patent Information

Application Number
CN202421170859.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-27
Publication Date
2025-03-28
Estimated Expiration
2034-05-27

AI Technical Summary

Technical Problem

The existing range extender disassembly and assembly tools cannot effectively ensure the stability of the connection between the drive part and the rod shaft when the rotation force is insufficient or the rotation force is too slow, which poses a major safety hazard.

Method used

The disassembly and assembly tools include a rotating shaft and disassembly limiting assembly. The disassembly and assembly limiting assembly consists of a hoisting ring, a fixing cavity, a fixing block, a drive block, an installation mark, a limiting tab, a limiting groove, a fixing ring, an extension block and a fixing groove. Through the cooperation of these components, the stable connection between the drive member and the rod shaft is ensured.

Benefits of technology

When the rotation force is insufficient or the rotation force is too slow, the combination of the fixed block and the limiting plate prevents the drive block from disengage from the rotation shaft, ensures the stability of the connection between the drive member and the rod shaft, and reduces safety risks.

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Abstract

The utility model relates to the technical field of machinery, in particular to a dismounting tool for a range extender, which comprises a rotating shaft and a dismounting limiting component, the dismounting limiting component comprises a jacking ring, a fixing cavity, a fixing block and a driving block, the jacking ring is fixedly connected with the rotating shaft, the fixing cavity is fixedly connected with the jacking ring and is positioned inside the jacking ring, and the driving block is positioned inside the fixing cavity. The fixing block is detachably connected with the jacking ring, the fixing block is arranged in the fixing cavity, the driving block is arranged on the outer surface of the rotating shaft, the rotating shaft is arranged above the jacking ring, and the end, away from the jacking ring, of the fixing block is fixedly connected with the driving block. Therefore, the problem that large potential safety hazards exist due to the fact that the connection stability of the driving piece and the rod shaft cannot be effectively guaranteed when the rotating force is insufficient or too slow because the main force for fixing and limiting the driving piece generates jacking force by rotating the rod shaft is positively and effectively solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of machinery, in particular to a disassembly and assembly tool for a range extender. Background Art

[0002] With the development of science and technology, many high-tech products such as electric cars and electric drones that use battery life have emerged. However, due to the capacity limitations of existing power batteries and short battery life, the driving range of products such as drones is short and can only be used within the range allowed by the battery. In this regard, the range extender uses the original mature engine technology to compensate for the above shortcomings. The range extender is an additional energy storage component installed to increase the battery life. When the battery power is low, the range extender will automatically turn on and provide power to the battery. The range extender currently on the market is composed of an engine and a motor, and the output shaft of the engine and the motor shaft are connected by a tapered hole and a tapered shaft. Although it can transmit torque and axial force well, it takes a lot of force in the later disassembly and maintenance process, and it is difficult to disassemble.

[0003] Prior art, patent number (CN202022480115.9) mentions a disassembly and assembly tool for a range extender, which solves the problem of inconvenient use of existing disassembly and assembly tools, including a rod shaft fixed on the engine output shaft, a driving member screwed on the rod shaft, and a fixing member for fixing the rear end cover of the motor. The fixing member is sleeved on the driving member, and when the driving member moves axially upward on the rod shaft, it can drive the fixing member to move axially upward. The rod shaft forms a support point on the engine output shaft. Through the cooperation between the driving member and the fixing member, the driving member lifts the fixing member upward by rotation to achieve disassembly. This disassembly and assembly tool has a simple structure and is very easy to operate.

[0004] In the prior art, the traditional tapered hole structure is replaced with a threaded connection, and fixing parts and driving parts are added, which effectively solves the problem that it takes a lot of force and is difficult to disassemble during the later disassembly and maintenance process. However, since the main force of the fixed limiting driving part is to generate a lifting force by rotating the rod shaft, the connection stability between the driving part and the rod shaft cannot be effectively guaranteed when the rotation force is insufficient or too slow, thereby posing a major safety hazard. Utility Model Content

[0005] The purpose of the utility model is to provide a disassembly and assembly tool for a range extender, which solves the problem that the main force of the fixed limiting driving member is to generate a lifting force by rotating the rod shaft, and thus the connection stability between the driving member and the rod shaft cannot be effectively guaranteed when the rotation force is insufficient or too slow, thus posing a major safety hazard.

[0006] To achieve the above-mentioned purpose, the utility model adopts a disassembly and assembly tool for a range extender, including a rotating shaft and a disassembly and assembly limit assembly, the disassembly and assembly limit assembly including a lifting ring, a fixed cavity, a fixed block and a driving block, the lifting ring is fixedly connected to the rotating shaft and is located at the center of the outer surface of the rotating shaft, the fixed cavity is fixedly connected to the lifting ring and is located inside the lifting ring, the fixed block is detachably connected to the lifting ring and is located inside the lifting ring, and the fixed block is arranged inside the fixed cavity, the driving block is arranged on the outer surface of the rotating shaft, and the rotating shaft is arranged above the lifting ring, and one end of the fixed block away from the lifting ring is fixedly connected to the driving block and is located on the side of the driving block close to the lifting ring.

[0007] Among them, the disassembly and assembly limiting assembly also includes a mounting groove and a limiting plate, the mounting groove is detachably connected to the rotating shaft and is located on the lower outer surface of the rotating shaft, and the limiting plate is detachably connected to the driving block and is located above the driving block.

[0008] Among them, the disassembly and assembly limit assembly also includes a limit groove and a fixing ring, the limit groove is fixedly connected to the rotating shaft and is located on the upper outer surface of the rotating shaft, and the fixing ring is detachably connected to the driving block and is located on the outer surface of the driving block.

[0009] Wherein, the disassembly and assembly limiting assembly also includes an extension block and a fixing groove, the extension block is fixedly connected to the fixing ring and is located on the outer surface of the fixing ring, and the fixing groove is fixedly connected to the extension block and is located inside the extension block.

[0010] Among them, the disassembly and assembly tool of the range extender also includes a conduction cavity and an installation thread, the conduction cavity is fixedly connected to the rotating shaft and is located above and inside the rotating shaft, the installation thread is detachably connected to the rotating shaft and is located above and inside the rotating shaft, and the installation thread and the conduction cavity are arranged horizontally and vertically.

[0011] The utility model discloses a disassembly and assembly tool for a range extender, comprising a rotating shaft and a disassembly and assembly limiting assembly, wherein the disassembly and assembly limiting assembly comprises a lifting ring, a fixing cavity, a fixing block and a driving block, wherein the lifting ring is fixedly connected to the rotating shaft and is located at the center of the outer surface of the rotating shaft, the fixing cavity is fixedly connected to the lifting ring and is located inside the lifting ring, the fixing block is detachably connected to the lifting ring and is located inside the lifting ring, and the fixing block is arranged inside the fixing cavity, the driving block is arranged on the outer surface of the rotating shaft, and the rotating shaft is arranged above the lifting ring, and one end of the fixing block away from the lifting ring is fixedly connected to the driving block and is located on a side of the driving block close to the lifting ring. Since the original structure is replaced with the disassembly and assembly limiting assembly, the original beneficial effect will be retained while actively and effectively solving the problem that the main force of the fixed limiting driving member is to generate a lifting force by rotating the rod shaft, and thus the connection stability of the driving member and the rod shaft cannot be effectively guaranteed when the rotation force is insufficient or the rotation force is too slow, and thus there is a large safety hazard. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0013] Figure 1 It is a schematic diagram of the overall structure of the first embodiment of the utility model.

[0014] Figure 2 It is an overall front view of the first embodiment of the utility model.

[0015] Figure 3 This utility model Figure 2 AA line structural section view.

[0016] Figure 4 It is a schematic diagram of the overall structure of the second embodiment of the utility model.

[0017] 101-shaft, 102-mounting thread, 103-lifting ring, 104-fixing cavity, 105-fixing block, 106-driving block, 107-limiting plate, 108-limiting groove, 109-fixing ring, 110-extension block, 111-fixing groove, 201-conduction cavity, 202-mounting thread. DETAILED DESCRIPTION

[0018] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.

[0019] First embodiment

[0020] See also Figure 1 to Figure 3 , Figure 1 It is a schematic diagram of the overall structure of the first embodiment of the utility model. Figure 2 It is a front view of the whole of the first embodiment of the utility model. Figure 3 This utility model Figure 2 AA line structural section view.

[0021] The utility model provides a disassembly and assembly tool for a range extender, including a rotating shaft 101 and a disassembly and assembly limiting assembly, wherein the disassembly and assembly limiting assembly includes a lifting ring 103, a fixing cavity 104, a fixing block 105, a driving block 106, a mounting groove 102, a limiting piece 107, a limiting groove 108, a fixing ring 109, an extension block 110 and a fixing groove 111. The above-mentioned solution solves the problem that the main force of the fixed limiting driving member is to generate a lifting force by rotating the rod shaft, thereby failing to effectively ensure the connection stability between the driving member and the rod shaft when the rotation force is insufficient or too slow, thereby posing a greater safety hazard. It can be understood that the above-mentioned solution can be used in the When the rotating shaft 101 does not rotate or cannot drive the lifting block to provide lifting force for the driving block 106, the fixing block 105 will fix the driving block 106 inside the lifting ring 103, and at the same time, the limiting plate 107 will cooperate with the limiting groove 108 to effectively prevent the driving block 106 from detaching from the rotating shaft 101, thereby retaining the original beneficial effects while actively and effectively solving the problem that the main force of the fixed limiting driving member is to generate lifting force by rotating the rod shaft, and therefore when the rotation force is insufficient or the rotation force is too slow, the connection stability between the driving member and the rod shaft cannot be effectively guaranteed, thereby posing a greater safety hazard.

[0022] According to the present specific embodiment, the lifting ring 103 is fixedly connected to the rotating shaft 101 and is located at the center of the outer surface of the rotating shaft 101. The fixing cavity 104 is fixedly connected to the lifting ring 103 and is located inside the lifting ring 103. The fixing block 105 is detachably connected to the lifting ring 103 and is located inside the lifting ring 103. The fixing block 105 is arranged inside the fixing cavity 104. The driving block 106 is arranged on the outer surface of the rotating shaft 101, and the rotating shaft 101 is arranged on the top. Above the lifting ring 103, the fixed block 105 is fixedly connected to the driving block 106 at one end away from the lifting ring 103, and is located on the side of the driving block 106 close to the lifting ring 103. The rotating shaft 101 is a main component of the whole, and the lifting ring 103 is a functional structural component that provides a certain lifting force for the driving block 106 when the rotating shaft 101 rotates. The fixed cavity 104 and the fixed block 105 cooperate with each other to effectively prevent the driving block 106 from detaching from the rotating shaft 101.

[0023] Among them, the mounting groove 102 is detachably connected to the rotating shaft 101 and is located on the lower outer surface of the rotating shaft 101, and the limiting plate 107 is detachably connected to the driving block 106 and is located above the driving block 106. The mounting groove 102 is a connecting structural component that facilitates the installation of the rotating shaft 101 to the output end of the motor, and the limiting plate 107 is a functional component that limits the specific position of the driving block 106.

[0024] Secondly, the limiting groove 108 is fixedly connected to the rotating shaft 101 and is located on the outer surface of the upper end of the rotating shaft 101. The fixing ring 109 is detachably connected to the driving block 106 and is located on the outer surface of the driving block 106. The limiting groove 108 is a functional groove that cooperates with the limiting groove 108 to limit the position of the driving block 106. The fixing ring 109 is a structural component connected to the extension block 110.

[0025] At the same time, the extension block 110 is fixedly connected to the fixing ring 109 and is located on the outer surface of the fixing ring 109. The fixing groove 111 is fixedly connected to the extension block 110 and is located inside the extension block 110. The fixing groove 111 is a functional conceptual component that cooperates with bolts in daily life to install the fixing ring 109 on the motor rotor housing, thereby limiting the position of the rotating shaft 101.

[0026] When the utility model is used and the shaft 101 does not rotate or cannot drive the lifting block to provide lifting force for the driving block 106, the fixing block 105 will fix the driving block 106 inside the lifting ring 103, and the limiting plate 107 will cooperate with the limiting groove 108 to effectively prevent the driving block 106 from detaching from the shaft 101, thereby retaining the original beneficial effects while actively and effectively solving the problem that the main force of the fixed limiting driving member is to generate lifting force by rotating the rod shaft, and therefore the connection stability between the driving member and the rod shaft cannot be effectively guaranteed when the rotation force is insufficient or the rotation force is too slow, thereby posing a greater safety hazard.

[0027] Second embodiment

[0028] See also Figure 4 , Figure 4 It is a schematic diagram of the overall structure of the second embodiment of the utility model.

[0029] On the basis of the first embodiment, a disassembly and assembly tool for a range extender of the utility model further includes a conduction cavity 201 and an installation thread 202 .

[0030] According to this specific embodiment, the conduction cavity 201 is fixedly connected to the rotating shaft 101 and is located above and inside the rotating shaft 101. The mounting thread 202 is detachably connected to the rotating shaft 101 and is located above and inside the rotating shaft 101. The mounting thread 202 and the conduction cavity 201 are arranged horizontally and vertically. When the rotating shaft 101 needs to be connected to the engine, the mounting thread 202 will complete the connection between the rotating shaft 101 and the engine, and the conduction cavity 201 will effectively conduct power to the receiving end of the engine, thereby completing the connection between the rotating shaft 101 and the engine.

[0031] The above disclosure is only a preferred embodiment of the present invention, and certainly cannot be used to limit the scope of rights of the present invention. Ordinary technicians in this field can understand that all or part of the processes of the above embodiment and equivalent changes made according to the claims of the present invention still fall within the scope covered by the utility model.

Claims

1. A range extender disassembly and assembly tool, comprising a rotating shaft, characterized in that: It also includes a disassembly and assembly limiting assembly, which includes a lifting ring, a fixed cavity, a fixed block and a driving block. The lifting ring is fixedly connected to the rotating shaft and is located at the center of the outer surface of the rotating shaft. The fixed cavity is fixedly connected to the lifting ring and is located inside the lifting ring. The fixed block is detachably connected to the lifting ring and is located inside the lifting ring, and the fixed block is arranged inside the fixed cavity. The driving block is arranged on the outer surface of the rotating shaft, and the rotating shaft is arranged above the lifting ring. The end of the fixed block away from the lifting ring is fixedly connected to the driving block and is located on the side of the driving block close to the lifting ring.

2. The range extender disassembly and assembly tool according to claim 1, characterized in that: The disassembly and assembly limiting assembly also includes a mounting groove and a limiting plate. The mounting groove is detachably connected to the rotating shaft and is located on the lower outer surface of the rotating shaft. The limiting plate is detachably connected to the driving block and is located above the driving block.

3. The range extender disassembly and assembly tool according to claim 2, characterized in that: The disassembly and assembly limiting assembly also includes a limiting groove and a fixing ring. The limiting groove is fixedly connected to the rotating shaft and is located on the upper outer surface of the rotating shaft. The fixing ring is detachably connected to the driving block and is located on the outer surface of the driving block.

4. The range extender disassembly and assembly tool according to claim 3, characterized in that: The disassembly and assembly limiting assembly also includes an extension block and a fixing groove. The extension block is fixedly connected to the fixing ring and is located on the outer surface of the fixing ring. The fixing groove is fixedly connected to the extension block and is located inside the extension block.

5. The range extender disassembly and assembly tool according to claim 4, characterized in that: The disassembly and assembly tool of the range extender also includes a conduction cavity and an installation thread. The conduction cavity is fixedly connected to the rotating shaft and is located above and inside the rotating shaft. The installation thread is detachably connected to the rotating shaft and is located above and inside the rotating shaft. The installation thread and the conduction cavity are arranged horizontally and vertically.

Citation Information

Patent Citations

  • Disassembling and assembling tool for range extender

    CN213731550U