Vertical cutting machine for sponge processing

Abstract

The utility model relates to the technical field of sponge processing, in particular to a vertical cutting machine for sponge processing, which comprises a cutting table and a belt sawing machine, and a material taking module is arranged on one side of the cutting table; the material taking module comprises a moving module and a material taking module body, and the material taking module body is installed on the moving module. The material taking module comprises a material taking barrel which is parallel to the cutting table, a flat notch is formed in the side face of the material taking barrel, the cross section of the material taking barrel is in a C shape, a cover body is fixed to one end of the material taking barrel, and a driver is installed on the cover body. According to the automatic sponge strip cutting machine, the material taking module is arranged, the movable material taking barrel in the material taking module is used for automatically shoveling up sponge strips on the surface of the cutting table and then sending the sponge strips out of the cutting table, the sponge strips do not need to be manually taken, and safety is better.

Description

Technical Field

[0001] The utility model relates to the technical field of sponge processing, in particular to a vertical cutting machine for sponge processing. Background Art

[0002] The existing vertical cutting machine for sponge processing is mainly composed of a band saw and a cutting table. After the sponge to be cut is placed on the cutting table, the band saw is used in conjunction with the moving cutting table to cut the whole sponge into multiple strips. In the process of cutting the sponge, the cut sponge strips need to be removed from the cutting table. The existing removal method mainly relies on manual removal from the table. In the process of removing, the worker needs to get close to the saw blade of the band saw, which is relatively unsafe. Now it is necessary to design a vertical cutting machine that can automatically remove the sponge strips on the cutting table to improve production safety. Utility Model Content

[0003] The utility model aims to solve the disadvantages of the prior art that it is dangerous to manually take the sponge strips and approach the saw blades, and proposes a vertical cutting machine for sponge processing.

[0004] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0005] A vertical cutting machine for sponge processing is designed, comprising a cutting table and a band sawing machine, wherein a material taking module is arranged on one side of the cutting table;

[0006] The material picking module includes a moving module and a material picking module, and the material picking module is installed on the moving module; the material picking module includes a material picking barrel, and it is arranged parallel to the cutting table, a flat cutout is opened on the side of the material picking barrel, and the cross-section of the material picking barrel is C-shaped, a cover body is fixed at one end of the material picking barrel, and a driver is installed on the cover body.

[0007] Preferably, the mobile module includes a mobile platform, which is arranged on one side of the cutting table and is used to drive the material taking barrel to move along the length direction of the cutting table; a hydraulic rod is installed on the mobile platform, a mounting seat is fixed on the top end of the hydraulic rod, and a rotator is installed on the mounting seat.

[0008] Preferably, the movable platform comprises a slide rail, the slide rail is parallel to the length direction of the cutting platform, a slide platform is mounted on the slide rail, and the hydraulic rod is fixed on the slide platform.

[0009] Preferably, the rotator includes a rotating shaft, which is vertically arranged and rotatably mounted on a mounting base. A second gear is coaxially fixed to the rotating shaft, a third gear meshing with the second gear is arranged on one side of the second gear, the third gear is transmission-connected to a second motor, and the second motor is fixed on the mounting base.

[0010] Preferably, the driver includes a driving shaft, which is coaxially fixed on the cover body, and a connecting plate is rotatably mounted on the driving shaft, and the connecting plate is fixed on the mobile module. A gear ring is also coaxially fixed on the cover body, and a first gear meshing with the gear ring is provided on one side of the gear ring. The first gear is transmission-connected to a first motor, and the first motor is fixed on the connecting plate.

[0011] Preferably, the inner wall of the material taking barrel is polished.

[0012] Preferably, the opening angle of the flat incision is greater than or equal to 90 degrees.

[0013] Preferably, a flexible protective sticker is attached to the outer surface of the material taking barrel.

[0014] The utility model provides a vertical cutting machine for sponge processing, which has the beneficial effect that a material taking module is provided, and a movable material taking cylinder in the material taking module is used to automatically scoop up the sponge strips on the surface of the cutting table and then send them out of the cutting table, so that there is no need to manually take the sponge strips, and the safety is better. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a structural schematic diagram of a vertical cutting machine for sponge processing proposed by the utility model;

[0016] Figure 2 This is a schematic diagram of the material taking module structure of a vertical cutting machine for sponge processing proposed in the utility model Figure 1 ;

[0017] Figure 3 This is a schematic diagram of the material taking module structure of a vertical cutting machine for sponge processing proposed in the utility model Figure 2 ;

[0018] Figure 4 This is a partial structural schematic diagram of a material taking module of a vertical cutting machine for sponge processing proposed by the utility model;

[0019] Figure 5 The utility model is a schematic diagram of the working principle of a material taking module of a vertical cutting machine for sponge processing.

[0020] In the figure: 1. Band saw; 2. Cutting table; 3. Material taking module; 31. Material taking barrel; 32. Cover body; 33. Drive shaft; 34. Connecting plate; 35. Gear ring; 36. First gear; 37. First motor; 38. Second gear; 39. Rotating shaft; 310. Third gear; 311. Second motor; 312. Mounting seat; 313. Hydraulic rod; 314. Slide table; 315. Slide rail. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0022] Example 1

[0023] Reference Figure 1-5 A vertical cutting machine for sponge processing includes a cutting table 2 and a band saw 1. A material taking module 3 is arranged on one side of the cutting table 2. The material taking module 3 is used to move the material cut off from the cutting table 2 out of the cutting table 2;

[0024] The material taking module 3 includes a mobile module and a material taking module, and the material taking module is installed on the mobile module; the material taking module includes a material taking barrel 31, and it is arranged parallel to the cutting table 2. A flat cut is opened on the side of the material taking barrel 31, and the cross section of the material taking barrel 31 is C-shaped. A cover body 32 is fixed at one end of the material taking barrel 31, and a driver is installed on the cover body 32, and the driver is used to drive the material taking barrel 31 to rotate. The inner wall of the material taking barrel 31 is polished. The inner wall of the material taking barrel 31 after polishing is very smooth, which can prevent sponge strips from adhering to the inner wall of the material taking barrel 31. The opening angle of the flat cut is greater than or equal to 90 degrees. A smaller opening angle will make the inlet range of the flat cut smaller, making it difficult to effectively shovel the sponge strips on the cutting table 2. A flexible protective sticker is pasted on the outer surface of the material taking barrel 31. The material taking barrel 31 may rub against the cutting table during rotation, and the flexible protective sticker provided can reduce the damage caused by friction.

[0025] The driver includes a driving shaft 33, which is coaxially fixed on the cover body 32, and a connecting plate 34 is rotatably mounted on the driving shaft 33, and the connecting plate 34 is fixed on the moving module. A gear ring 35 is also coaxially fixed on the cover body 32, and a first gear 36 meshing with the gear ring 35 is provided on one side of the gear ring 35, and the first gear 36 is transmission-connected to the first motor 37, and the first motor 37 is fixed on the connecting plate 34. The driver drives the first gear 36 through the first motor 37 to rotate the gear ring 35, and the gear ring 35 drives the entire cover body 32 and its material taking barrel 31 to rotate, so that the material taking barrel 31 can turn the position of the flat cut to different directions.

[0026] When the utility model is in use, after the band saw machine 1 cuts the sponge block on the cutting table 2 into sponge strips, the operator can control the moving module to drive the material collection barrel 31 to move close to the sponge strip, and then lower the height of the material collection barrel 31 so that the material collection barrel 31 is close to the cutting table 2 surface, and the flat incision of the material collection barrel 31 is directed toward the sponge strip, and then the material collection barrel 31 moves toward the sponge strip, so that a part of the sponge strip enters the material collection barrel 31 from the flat incision, and then the material collection barrel 31 is driven by the driver to rotate, and the flat incision is rotated upward, so that the sponge strip is left in the material collection barrel 31, and finally the moving module moves the material collection barrel 31 out from above the cutting table 2, and then rotates the material collection barrel 31 so that the flat incision faces downward, so that the sponge strip in the material collection barrel 31 can be poured out.

[0027] Example 2

[0028] Reference Figure 2-4 As another preferred embodiment of the utility model, the difference from embodiment 1 is that the mobile module includes a mobile platform, which is arranged on one side of the cutting table 2, and is used to drive the material taking barrel 31 to move along the length direction of the cutting table 2; a hydraulic rod 313 is installed on the mobile platform, and a mounting seat 312 is fixed on the top of the hydraulic rod 313. The vertical height of the material taking barrel 31 relative to the surface of the cutting table 2 can be adjusted by the hydraulic rod 313, so that the bottom of the material taking barrel 31 can be very close to the surface of the cutting table 2, so that the sponge strips on it can be better scooped up. A rotator is installed on the mounting seat 312, and the rotator is used to drive the material taking barrel 31 to swing horizontally above the cutting table 2, so that the material taking module can be moved out of the cutting table 2.

[0029] The moving platform includes a slide rail 315, which is parallel to the length direction of the cutting platform 2. A slide platform 314 is installed on the slide rail 315, and a hydraulic rod 313 is fixed on the slide platform 314. The entire moving platform drives the entire material taking module 3 to slide on one side of the cutting platform 2, thereby adapting to the processing process of the entire sponge block being gradually cut shorter.

[0030] The rotator includes a rotating shaft 39, which is arranged vertically and can be rotatably mounted on a mounting seat 312. A second gear 38 is coaxially fixed on the rotating shaft 39, and a third gear 310 meshing with the second gear 38 is arranged on one side of the second gear 38. The third gear 310 is transmission-connected to a second motor 311, and the second motor 311 is fixed on the mounting seat 312. After the rotator is arranged, the rotating shaft 39 can be driven to rotate by the second motor 311 in cooperation with the second gear 38 and the third gear 310. The rotating rotating shaft 39 can drive the material collection barrel 31 to move horizontally above the cutting table 2, so as to rotate the material collection barrel 31 out of the cutting table 2. Then, the material collection barrel 31 can be rotated to pour the sponge strips picked up therein into the sponge strip transfer frame outside the cutting table 2.

[0031] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A vertical cutting machine for sponge processing, comprising a cutting table (2) and a band saw (1), characterized in that: A material taking module (3) is provided on one side of the cutting table (2); The material taking module (3) comprises a moving module and a material taking module, and the material taking module is mounted on the moving module; the material taking module comprises a material taking barrel (31), and the material taking barrel (31) is arranged parallel to the cutting table (2), a flat cutout is provided on the side of the material taking barrel (31), and the cross section of the material taking barrel (31) is C-shaped, a cover body (32) is fixed to one end of the material taking barrel (31), and a driver is mounted on the cover body (32).

2. The vertical cutting machine for sponge processing according to claim 1, characterized in that: The mobile module comprises a mobile platform, which is arranged on one side of the cutting platform (2) and is used to drive the material taking barrel (31) to move along the length direction of the cutting platform (2); a hydraulic rod (313) is installed on the mobile platform, a mounting seat (312) is fixed at the top end of the hydraulic rod (313), and a rotator is installed on the mounting seat (312).

3. The vertical cutting machine for sponge processing according to claim 2, characterized in that: The movable platform comprises a slide rail (315), the slide rail (315) is parallel to the length direction of the cutting platform (2), a slide platform (314) is installed on the slide rail (315), and the hydraulic rod (313) is fixed on the slide platform (314).

4. The vertical cutting machine for sponge processing according to claim 2, characterized in that: The rotator comprises a rotating shaft (39), the rotating shaft (39) is arranged vertically, the rotating shaft (39) is rotatably mounted on a mounting seat (312), a second gear (38) is coaxially fixed on the rotating shaft (39), a third gear (310) meshing with the second gear (38) is arranged on one side of the second gear (38), the third gear (310) is transmission-connected to a second motor (311), and the second motor (311) is fixed on the mounting seat (312).

5. The vertical cutting machine for sponge processing according to claim 1, characterized in that: The driver comprises a driving shaft (33), the driving shaft (33) being coaxially fixed on the cover body (32), a connecting plate (34) being rotatably mounted on the driving shaft (33), the connecting plate (34) being fixed on the moving module, a gear ring (35) being coaxially fixed on the cover body (32), a first gear (36) meshing with the gear ring (35) being provided on one side of the gear ring (35), the first gear (36) being transmission-connected to a first motor (37), the first motor (37) being fixed on the connecting plate (34).

6. The vertical cutting machine for sponge processing according to claim 1, characterized in that: The inner wall of the material taking barrel (31) is polished.

7. The vertical cutting machine for sponge processing according to claim 1, characterized in that: The opening angle of the flat incision is greater than or equal to 90 degrees.

8. The vertical cutting machine for sponge processing according to claim 1, characterized in that: A flexible protective sticker is pasted on the outer surface of the material taking barrel (31).

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