Semi-automatic rolling device for celadon manufacturing

By designing a semi-automatic rolling device for celadon, using first- and second-level rolling mechanisms, filter plates and transfer material conveying mechanisms, the problem of insufficient rolling equipment in the existing technology is solved, efficient rolling and screening of porcelain clay is achieved, and working efficiency is improved.

CN222681291UActive Publication Date: 2025-03-28龙泉市至德瓷坊
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Patent Information

Application Number
CN202421357431.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-14
Publication Date
2025-03-28
Estimated Expiration
2034-06-14

AI Technical Summary

Technical Problem

There are fewer devices used for rolling porcelain clay on the existing market, which cannot meet the requirements for rolling porcelain clay, resulting in rolling and screening of multiple processing equipment, increasing unnecessary operations and affecting work efficiency.

Method used

A semi-automatic rolling device for celadon production is designed, including a support frame, a first-stage rolling box, a motor, a first-stage rolling mechanism, a transfer material conveying mechanism and a second-stage rolling mechanism. Through the preliminary rolling of the primary roller mechanism and the screening of the filter plate, the material conveying of the transfer material conveying mechanism, and the secondary roller of the secondary roller mechanism, the efficient crushing and screening of the material is achieved.

Benefits of technology

The device greatly reduces manual operation through semi-automation, improves the efficiency of the rolling process, reduces unnecessary processing steps, and meets the requirements of porcelain clay rolling.

✦ Generated by Eureka AI based on patent content.

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Abstract

The semi-automatic rolling device for celadon manufacturing comprises a supporting frame, a first-stage rolling box and a motor are arranged at the top of the supporting frame, a first-stage rolling mechanism matched with the motor is arranged in the first-stage rolling box, the bottom of the first-stage rolling mechanism is connected with a second-stage rolling mechanism through a transfer material conveying mechanism, and the bottom of the second-stage rolling mechanism is connected with a second-stage rolling mechanism through a transfer material conveying mechanism. And the first-stage rolling mechanism comprises a first driving belt wheel connected to the output end of the side face of the motor and a rotating shaft movably connected to the interior of the first-stage rolling box, a rolling wheel is fixed to the middle of the outer surface of the rotating shaft, and a plurality of sets of rolling plates are fixed to the outer surface of the rolling wheel. Compared with the prior art, the two-stage rolling and crushing device has the following beneficial effects that through the design of the first-stage rolling mechanism, the transfer material conveying mechanism and the second-stage rolling mechanism, materials can be subjected to two-stage rolling and crushing, so that the materials are uniformly crushed and graded through the two-stage rolling and crushing of the materials.
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Description

Technical Field

[0001] The utility model relates to a semi-automatic rolling device for producing celadon, belonging to the field of celadon production. Background Art

[0002] Utensils fired with porcelain clay are called porcelain. Any objects made with clay of this nature as raw material and through a process of mixing, molding, drying, and firing can be called porcelain. Porcelain clay is generally in block form when mined and has a hard texture. It cannot be used directly as raw material and can only be used after crushing and grinding. Only fine porcelain clay can guarantee the success of porcelain production.

[0003] However, there are few devices for rolling porcelain clay on the market, which cannot meet the requirements for rolling of porcelain clay. Most of them have to go through multiple rolling and screening of processing equipment to roll qualified fine soil, resulting in many unnecessary operations and affecting work efficiency. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model aims to provide a semi-automatic rolling device for producing celadon.

[0005] In order to achieve the above purpose, the utility model is implemented through the following technical solutions:

[0006] A semi-automatic rolling device for producing celadon comprises a support frame, a first-level rolling box and a motor are arranged on the top of the support frame, a first-level rolling mechanism matched with the motor is arranged inside the first-level rolling box, the bottom of the first-level rolling mechanism is connected with the second-level rolling mechanism through a transfer feeding mechanism, the first-level rolling mechanism comprises a driving pulley connected to the output end of the side of the motor and a rotating shaft movably connected to the first-level rolling box, a rolling wheel is fixed to the middle part of the outer surface of the rotating shaft, a plurality of groups of rolling plates are fixed to the outer surface of the rolling wheel, the two ends of the rotating shaft respectively pass through the two sides of the first-level rolling box and are connected with a double-groove pulley and a driven pulley, the double-groove pulley is connected to the driving pulley through a belt, and a filter plate is arranged at the bottom of the first-level rolling box.

[0007] Furthermore, the transfer feeding mechanism includes a feeding drum fixed at the bottom of the support frame, the feeding drum is connected to the bottom of the primary crushing box, one side of the feeding drum is connected to a transfer shell, the transfer shell is provided with a feeding hole matching with the feeding drum, the inner wall of the feeding drum is movably connected with an auger stirring shaft 1, one end of the auger stirring shaft 1 passes through the feeding hole and penetrates into the transfer shell, the other end of the auger stirring shaft 1 passes through the outside of the feeding drum and is connected to pulley 3, and pulley 3 is connected to the double-groove pulley through belt 2.

[0008] Furthermore, the transfer and feeding mechanism also includes a synchronous shaft movably connected to the outer surface of the support frame, a driven pulley 2 is fixed to one end of the synchronous shaft, the driven pulley 2 is connected to the driven pulley 1 by a belt 3, the other end of the synchronous shaft passes through the interior of the transfer shell and is connected and fixed to a plurality of shifting leaves, a discharge pipe is connected to one side of the transfer shell, an auger stirring shaft 2 is provided inside the discharge pipe, the bottom end of the auger stirring shaft 2 is located to cooperate with the shifting leaves, and a feeding motor cooperating with the auger stirring shaft 2 is fixed to the bottom of the transfer shell.

[0009] Furthermore, the secondary rolling mechanism includes a secondary rolling box located on the side of the rotating shell, a feed hopper is provided at the top opening of the secondary rolling box, and the feed hopper is located below the discharge end of the discharge pipe. A driving shaft and a driven shaft are rotatably connected inside the secondary rolling box, and a movable rolling disk is respectively fixed at one end of the driving shaft and the driven shaft inside the secondary rolling box. The ends of the driving shaft and the driven shaft pass through the outside of the secondary rolling box and are respectively connected to the driving gear and the driven gear, and the end of the driving shaft is connected to the end of the synchronization shaft.

[0010] Furthermore, a plurality of fixed rolling discs cooperating with the movable rolling discs are fixed on both sides of the interior of the secondary rolling box.

[0011] Furthermore, a discharge port is provided at the bottom of the secondary crushing box, an electric blocking door is provided in the discharge port, and a sealing strip is provided at the junction of the electric blocking door and the discharge port.

[0012] Furthermore, a dust cover is clamped on the top of the feed hopper, and a docking port that matches the discharge pipe is opened on the dust cover.

[0013] Beneficial effects of the utility model:

[0014] Through the design of the first-level rolling mechanism, the material is first placed in the first-level rolling box, and then the motor is started. The motor drives the active pulley to rotate, and the active pulley drives the double-groove pulley to rotate through the belt. The double-groove pulley drives the rolling wheel and the rolling plate to rotate through the rotating shaft. The rolling wheel and the rolling plate will crush the material inside the first-level rolling box.

[0015] Through the design of the filter plate, the material particles crushed by the rolling wheel and the rolling plate, the particles that meet the size will fall into the feed barrel through the filter plate, and the particles that do not meet the size will stay in the first-level rolling box and continue to be crushed by the rolling wheel and the rolling plate.

[0016] Through the design of the transfer feeding mechanism, the material particles after preliminary crushing will be rotated and transported by the auger stirring shaft 1 in the feeding barrel, and then transported to the inside of the transfer shell. At the same time, the rotating end of the rotating shaft will drive the driven pulley 1 to rotate, and the driven pulley 1 will drive the driven pulley 2 to rotate through the belt 3. The driven pulley 2 will drive a number of shifting blades to rotate through the synchronous shaft. The shifting blades will shift the material transported by the auger stirring shaft 1 to the side of the transfer shell connected to the discharge pipe, and the auger stirring shaft 2 in the discharge pipe will transport the material to the inside of the feed hopper.

[0017] Through the design of the secondary crushing mechanism, when the synchronous shaft rotates, the synchronous shaft will drive the driving shaft to rotate, and the driving shaft will drive the driven shaft to rotate through the driving gear and the driven gear. The driving shaft and the driven shaft will respectively drive the movable crushing disc in the middle of each other to rotate, and the movable crushing disc will perform secondary crushing and crushing on the material particles. The secondary crushed material particles will be discharged through the discharge port at the bottom of the secondary crushing box.

[0018] Through the design of the dust cover, the material can be shielded when the material is output from the discharge pipe, so that the material can enter the feed hopper without diffusion and leakage. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0020] Figure 1 This is a schematic diagram of the overall structure of a semi-automatic rolling device for producing celadon according to the utility model;

[0021] Figure 2 This is a partial structural diagram of a semi-automatic rolling device for making celadon in the utility model. Figure 1 ;

[0022] Figure 3 This is a partial structural diagram of a semi-automatic rolling device for making celadon in the utility model. Figure 2 ;

[0023] Figure 4 This is a partial structural diagram of a semi-automatic rolling device for making celadon in the utility model. Figure 3 .

[0024] In the figure, 1. support frame; 2. primary crushing box; 3. motor; 4. driving pulley 1; 5. belt 1; 6. rotating shaft; 7. double-groove pulley; 8. crushing wheel; 9. crushing plate; 10. filter plate; 11. driven pulley 1; 12. belt 3; 13. driven pulley 2; 14. synchronous shaft; 15. rotating shell; 16. shifting blade; 17. discharge pipe; 18. feeding hole; 19. feeding barrel; 20. auger stirring shaft 1; 21. pulley 3; 22. belt 2; 23. secondary crushing box; 24. feed hopper; 25. driving shaft; 26. driven shaft; 27. movable crushing disc; 28. fixed crushing disc. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] See also Figure 1-Figure 4 The utility model provides a technical solution for a semi-automatic rolling device for making celadon, comprising a support frame 1, a first-level rolling box 2 and a motor 3 are arranged on the top of the support frame 1, a first-level rolling mechanism matched with the motor 3 is arranged inside the first-level rolling box 2, the bottom of the first-level rolling mechanism is connected to the second-level rolling mechanism through a transfer feeding mechanism, the first-level rolling mechanism comprises a driving pulley 4 connected to the output end of the side of the motor 3 and a rotating shaft 6 movably connected to the inside of the first-level rolling box 2, a rolling wheel 8 is fixed to the middle of the outer surface of the rotating shaft 6, a plurality of groups of rolling plates 9 are fixed to the outer surface of the rolling wheel 8, and the rotating shaft 6 is provided with a plurality of rolling plates 9. The two ends respectively penetrate into the two sides of the first-level crushing box 2 and are connected with the double-groove pulley 7 and the driven pulley 11. The double-groove pulley 7 is connected to the driving pulley 4 through a belt 5. A filter plate 10 is provided at the bottom of the first-level crushing box 2. Through the design of the first-level crushing mechanism, the material is first put into the first-level crushing box 2, and then the motor 3 is started. The motor 3 drives the driving pulley 4 to rotate. The driving pulley 4 drives the double-groove pulley 7 to rotate through the belt 5. The double-groove pulley 7 drives the crushing wheel 8 and the crushing plate 9 to rotate through the rotating shaft 6. The crushing wheel 8 and the crushing plate 9 will crush the material inside the first-level crushing box 2.

[0027] See also Figure 1-Figure 4The transfer feeding mechanism includes a feeding cylinder 19 fixed to the bottom of the support frame 1, the feeding cylinder 19 is connected to the bottom of the primary crushing box 2, one side of the feeding cylinder 19 is connected to a transfer shell 15, the transfer shell 15 is provided with a feeding hole 18 matched with the feeding cylinder 19, the inner wall of the feeding cylinder 19 is movably connected with an auger stirring shaft 20, one end of the auger stirring shaft 20 passes through the feeding hole 18 into the transfer shell 15, and the auger stirring shaft The other end of the one 20 passes through the outer side of the feeding barrel 19 and is connected with the pulley three 21, and the pulley three 21 is connected to the double-groove pulley 7 by a belt two 22. The transfer feeding mechanism also includes a synchronous shaft 14 movably connected to the outer surface of the support frame 1, and one end of the synchronous shaft 14 is fixed with a driven pulley two 13, and the driven pulley two 13 is connected to the driven pulley one 11 by a belt three 12. The other end of the synchronous shaft 14 passes through the inside of the transfer shell 15 and is connected and fixed with a plurality of toggling leaves 16. One side of the transfer shell 15 is connected with a discharge pipe 17, and an auger stirring shaft two is arranged inside the discharge pipe 17. The bottom end of the auger stirring shaft two is located at the toggling leaf 16 and cooperates with the auger stirring shaft two. A feeding motor cooperating with the auger stirring shaft two is fixed to the bottom of the transfer shell 15; through the design of the transfer feeding mechanism, the material particles after preliminary crushing will be rotated and transported by the auger stirring shaft one 20 in the feeding barrel 19, and then transported to the transfer Inside the material shell 15, at the same time, the rotating end of the rotating shaft 6 will drive the driven pulley 11 to rotate, the driven pulley 11 drives the driven pulley 2 13 to rotate through the belt 3 12, the driven pulley 2 13 drives a number of shifting blades 16 to rotate through the synchronous shaft 14, the shifting blades 16 transport the material in the material transfer shell 15 transported by the auger stirring shaft 1 20 to the side where the material transfer shell 15 is connected to the discharge pipe 17, and the auger stirring shaft 2 in the discharge pipe 17 transports the material to the inside of the feed hopper 24.

[0028] See also Figure 1-Figure 4The secondary rolling mechanism includes a secondary rolling box 23 located on the side of the rotating shell 15, and a feed hopper 24 is provided at the top opening of the secondary rolling box 23, and the feed hopper 24 is located below the discharge end of the discharge pipe 17. A driving shaft 25 and a driven shaft 26 are rotatably connected inside the secondary rolling box 23, and a movable rolling disk 27 is fixed to one end of the driving shaft 25 and the driven shaft 26 inside the secondary rolling box 23 respectively, and the ends of the driving shaft 25 and the driven shaft 26 pass through the outside of the secondary rolling box 23 and are connected to the driving gear and the driven gear respectively, and the end of the driving shaft 25 is connected to the end of the synchronous shaft 14. The inside of the secondary rolling box 23 A plurality of fixed crushing discs 28 cooperating with the movable crushing disc 27 are fixed on both sides. A discharge port is provided at the bottom of the secondary crushing box 23. An electric blocking door is provided in the discharge port. A sealing strip is provided at the junction of the electric blocking door and the discharge port. Through the design of the secondary crushing mechanism, when the synchronous shaft 14 rotates, the synchronous shaft 14 will drive the driving shaft 25 to rotate. The driving shaft 25 will drive the driven shaft 26 to rotate through the driving gear and the driven gear. The driving shaft 25 and the driven shaft 26 will respectively drive the movable crushing disc 27 in the middle to rotate. The movable crushing disc 27 will perform secondary crushing and crushing on the material particles. The secondary crushed material particles will be discharged through the discharge port at the bottom of the secondary crushing box 23.

[0029] A dust cover is clamped on the top of the feed hopper 24, and a docking port that cooperates with the discharge pipe 17 is opened on the dust cover; through the design of the dust cover, the material can be shielded when the discharge pipe 17 outputs the material, so that the material can enter the feed hopper 24 without diffusion and leakage.

[0030] When in use, first put the material into the first-level rolling box 2, then start the motor 3, the motor 3 drives the active pulley 4 to rotate, the active pulley 4 drives the double-groove pulley 7 to rotate through the belt 5, the double-groove pulley 7 drives the rolling wheel 8 and the rolling plate 9 to rotate through the rotating shaft 6, the rolling wheel 8 and the rolling plate 9 will crush the material in the first-level rolling box 2, and the crushed material particles, the particles that meet the size will pass through the filter plate 10 and fall into the feed barrel 19, the particles that do not meet the size will stay in the first-level rolling box 2 and continue to be crushed and crushed by the rolling wheel 8 and the rolling plate 9, the material particles after preliminary crushing will be rotated and transported by the auger stirring shaft 20 in the feed barrel 19, and then transported to the inside of the rotating shell 15, at the same time, the end of the rotating rotating shaft 6 will drive the driven pulley 1 1 rotates, the driven pulley 11 drives the driven pulley 2 13 to rotate through the belt 3 12, the driven pulley 2 13 drives a plurality of shifting blades 16 to rotate through the synchronous shaft 14, the shifting blades 16 transport the auger stirring shaft 1 20 to the material in the rotating shell 15 and shift it to the side where the rotating shell 15 is connected to the discharge pipe 17, the auger stirring shaft 2 in the discharge pipe 17 transports the material to the inside of the feed hopper 24, while the synchronous shaft 14 rotates, the synchronous shaft 14 drives the driving shaft 25 to rotate, the driving shaft 25 drives the driven shaft 26 to rotate through the driving gear and the driven gear, the driving shaft 25 and the driven shaft 26 respectively drive the movable crushing disc 27 in the middle of each to rotate, the movable crushing disc 27 performs secondary crushing and crushing on the material particles, and the secondary crushed material particles are discharged through the discharge port at the bottom of the secondary crushing box 23.

[0031] Although this specification is described according to implementation modes, not every implementation mode includes only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A semi-automatic rolling device for producing celadon, characterized in that: The invention comprises a support frame (1), wherein a primary rolling box (2) and a motor (3) are arranged on the top of the support frame (1), a primary rolling mechanism matched with the motor (3) is arranged inside the primary rolling box (2), the bottom of the primary rolling mechanism is connected to the secondary rolling mechanism through a transfer feeding mechanism, the primary rolling mechanism comprises a driving pulley (4) connected to the output end of the side of the motor (3) and a rotating shaft (6) movably connected inside the primary rolling box (2), a rolling wheel (8) is fixed in the middle of the outer surface of the rotating shaft (6), a plurality of groups of rolling plates (9) are fixed on the outer surface of the rolling wheel (8), the two ends of the rotating shaft (6) respectively pass through the two sides of the primary rolling box (2) and are connected to a double-groove pulley (7) and a driven pulley (11), the double-groove pulley (7) and the driving pulley (4) are connected through a belt (5), and a filter plate (10) is arranged at the bottom of the primary rolling box (2).

2. A semi-automatic rolling device for producing celadon according to claim 1, characterized in that: The transfer feeding mechanism comprises a feeding cylinder (19) fixed at the bottom of the support frame (1), the feeding cylinder (19) being connected to the bottom of the primary crushing box (2), one side of the feeding cylinder (19) being connected to a transfer shell (15), the transfer shell (15) being provided with a feeding hole (18) matching with the feeding cylinder (19), the inner wall of the feeding cylinder (19) being movably connected with an auger stirring shaft (20), one end of the auger stirring shaft (20) passing through the feeding hole (18) into the transfer shell (15), the other end of the auger stirring shaft (20) passing through the outer side of the feeding cylinder (19) and being connected to a pulley three (21), the pulley three (21) and the double-groove pulley (7) being connected via a belt two (22).

3. The semi-automatic rolling device for producing celadon according to claim 2 is characterized in that: The transfer feeding mechanism also includes a synchronous shaft (14) movably connected to the outer surface of the support frame (1), one end of the synchronous shaft (14) is fixed with a driven pulley 2 (13), the driven pulley 2 (13) is connected to the driven pulley 1 (11) through a belt 3 (12), the other end of the synchronous shaft (14) passes through the interior of the transfer shell (15) and is connected and fixed with a plurality of shifting blades (16), one side of the transfer shell (15) is connected with a discharge pipe (17), the discharge pipe (17) is provided with an auger stirring shaft 2, the bottom end of the auger stirring shaft 2 is located to cooperate with the shifting blade (16), and a feeding motor that cooperates with the auger stirring shaft 2 is fixed to the bottom of the transfer shell (15).

4. The semi-automatic rolling device for producing celadon according to claim 3 is characterized in that: The secondary rolling mechanism includes a secondary rolling box (23) located on the side of the rotating shell (15), a feed hopper (24) is provided at the top opening of the secondary rolling box (23), and the feed hopper (24) is located below the discharge end of the discharge pipe (17). A driving shaft (25) and a driven shaft (26) are rotatably connected inside the secondary rolling box (23), and a movable rolling disc (27) is fixed to one end of the driving shaft (25) and the driven shaft (26) inside the secondary rolling box (23), respectively. The ends of the driving shaft (25) and the driven shaft (26) pass through the outside of the secondary rolling box (23) and are respectively connected to the driving gear and the driven gear, and the end of the driving shaft (25) is connected to the end of the synchronization shaft (14).

5. The semi-automatic rolling device for producing celadon according to claim 4 is characterized in that: A plurality of fixed rolling discs (28) matching with the movable rolling discs (27) are fixed on both sides of the interior of the secondary rolling box (23).

6. The semi-automatic rolling device for producing celadon according to claim 5 is characterized in that: A discharge port is provided at the bottom of the secondary rolling box (23), an electric blocking door is provided in the discharge port, and a sealing strip is provided at the junction of the electric blocking door and the discharge port.

7. The semi-automatic rolling device for producing celadon according to claim 6 is characterized in that: A dust cover is clamped on the top of the feed hopper (24), and a docking port matching the discharge pipe (17) is provided on the dust cover.