Pushing structure of box mold
By designing material pushing devices, guide plates, hoisting devices and lifting devices in the box mold, the problem of difficult mold product removal is solved, automatic material pushing and rapid mold release is achieved, and production efficiency and yield rate are improved.
Patent Information
- Application Number
- CN202421473470.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-25
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-06-25
AI Technical Summary
After use, the existing box molds are difficult to quickly remove the product due to the adhesion between the inner wall of the mold and the product, which reduces production efficiency and increases time and labor costs.
A box mold pushing structure is designed, including a pushing device, a guide plate, a hoisting device and a lifting device. Through the use of these devices, automatic pushing and rapid mold release of mold products can be achieved.
Through automated material pushing and rapid mold release, production efficiency is significantly improved, time and labor costs are reduced, and product yields are improved.
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Figure CN222681664U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of mold technology, and in particular to a material pushing structure of a box mold. Background Art
[0002] Molds are various molds and tools used in industrial production to obtain the desired products by injection molding, blow molding, extrusion, die casting or forging molding, smelting, stamping and other methods. In short, molds are tools used to make molded objects. This tool is composed of various parts, and different molds are composed of different parts. It mainly realizes the processing of the shape of the object by changing the physical state of the molded material. It is known as the "mother of industry".
[0003] The Chinese patent with the authorization announcement number CN218906191U discloses a combined box mold structure for processing and production, including a base, a pair of fixed rods are respectively arranged on the left and right sides of the top of the base, a fixed box is arranged on the top of the two pairs of fixed rods, the inner cavity of the fixed box is provided with a lifting device, the bottom end of the lifting device extends to the bottom end of the fixed box and is fixedly installed with a convex mold, a concave mold is arranged in the middle of the top of the base, the outer walls of the two pairs of fixed rods can be slidably sleeved with a slide plate, both of the slide plates are connected to the convex mold, a bottom plate is arranged in the middle of the inner cavity of the concave mold, a push plate is slidably embedded in the middle of the bottom plate, and a push assembly is arranged at the bottom end of the inner cavity of the concave mold. The combined box mold structure for processing and production solves the problem that it is inconvenient to remove the molded product from the concave mold due to the adhesion between the inner wall of the mold and the product when the injection mold is in use.
[0004] With regard to the above-mentioned related technologies, after the mold is cooled, the pushing component pushes the bottom plate upward to separate the workpiece from the inner wall of the die. Operators or other machines are required to assist in removing the product from the mold structure, which reduces the efficiency of product production and increases additional time and labor costs. Utility Model Content
[0005] In order to improve the efficiency of product production and reduce time and labor costs, the present application provides a pushing structure for a box mold.
[0006] The pusher structure of a box mold provided in this application adopts the following technical solution:
[0007] A pushing structure for a box mold comprises a base, a pair of limiting rods are respectively arranged on the left and right sides of the top surface of the base, the top ends of the limiting rods are connected to a fixed box, the fixed box is connected to a lifting device, the bottom of the lifting device is connected to a punch, the punch moves up and down along the vertical direction of the limiting rods, a die is fixedly arranged on the upper end surface of the base, a bottom plate is arranged in the inner cavity of the die, a lifting device is arranged at the bottom of the inner cavity of the die, a pushing device is arranged on one side in the width direction of the die, and a guide plate is arranged on the side of the die away from the pushing device.
[0008] By adopting the above technical solution and adding a pushing device, after the mold is made, the mold is pushed to the discharge port by the pushing device, eliminating the process of manual or machine taking materials from the mold device, improving production efficiency, and reducing time and labor costs.
[0009] Optionally, the pushing device includes a base, a first cylinder, a pushing plate and a fixed plate, the base is connected to one side of the die, the base is located on the top surface of the base, the length of the base is equal to the width of the die, a fixed plate is arranged on the top surface of the base, the fixed plate is connected to a pair of first cylinders, the other end of the first cylinder is connected to the pushing plate, the length of the pushing plate is the same as the length of the base, the height of the pushing plate is lower than the height of the fixed plate, there is a gap between the pushing plate and the base, and the pushing plate moves in a direction close to or away from the base.
[0010] By adopting the above technical solution, an electric-driven pushing device is added, the stability of the pushing operation is increased, the labor cost is reduced, and the production efficiency is further improved. The gap between the pushing plate and the base reduces the resistance to the movement of the pushing plate and saves energy.
[0011] Optionally, the lifting device includes a second cylinder and a push plate, the bottom of the second cylinder is connected to the base, the top of the second cylinder is connected to the push plate, the push plate is located in the middle sliding part of the bottom plate, and the push plate moves up and down in the inner cavity of the die.
[0012] By adopting the above technical solution, the workpiece can be quickly separated from the adhesion between the workpiece and the inner wall of the die, thereby further improving the production efficiency.
[0013] Optionally, the outer side of one end of the die is connected to one side of a guide plate, and the other side of the guide plate is inclined downward toward the side away from the die. The guide plate has a rectangular structure and is located between a pair of limiting rods away from the pushing device.
[0014] By adopting the above technical solution and adding a guide plate, it is convenient to guide the products pushed by the pushing device to the discharge port, which can reduce the moving distance of the pushing plate and further improve the pushing efficiency.
[0015] Optionally, the outer walls of the two pairs of limit rods are sleeved with guide sleeves, and the two pairs of guide sleeves can slide on the outer walls of the limit rods. One end of the two pairs of guide sleeves is connected to a slide plate, and the other end of the slide plate is connected to the four vertices of the punch.
[0016] By adopting the above technical solution, a limit rod, a guide sleeve and a slide plate are added, so that the punch can contact the die more accurately, preventing the punch from offsetting during the lifting and lowering process, thereby improving the yield rate of the injection molding. Wear is likely to occur during the sliding process, resulting in the need to replace the sliding device. The guide sleeve is set to facilitate the replacement of only the guide sleeve that is prone to wear during the later maintenance process, thereby saving maintenance costs.
[0017] Optionally, a material injection port is provided at one end of the punch, and the material injection port extends to the bottom end of the punch, and the punch is located at the lower end of the lifting device.
[0018] By adopting the above technical solution, an injection port is added, which makes it easier for injection liquid to enter the punch, thereby facilitating the injection operation.
[0019] Optionally, the lifting device includes a motor, a screw, a slider, a slide, a fixed seat, a connecting rod and a limit assembly. The motor is arranged at the right end of the fixed box, and the output end of the motor extends to the inner cavity of the fixed box. One end of the screw is rotatably connected to the left side of the inner cavity of the fixed box through a bearing, and the other end of the screw is fixedly connected to the output end of the motor. The two sliders are respectively screwed on the left and right sides of the outer wall of the screw, the slide is opened at the bottom end of the fixed box, and the fixed seat is arranged at the top of the punch. One end of the two connecting rods is respectively hinged to the left and right sides of the top of the fixed seat, and the other ends of the two connecting rods are respectively hinged to the two sliders. The limit assembly is arranged at the top of the inner cavity of the fixed box, and the bottom end of the limit assembly is connected to the two sliders.
[0020] By adopting the above technical solution and adding the setting of the lifting device, the punch can slide downward along a straight line under the limiting action of the slide plate and the limiting rod, so that the punch can be accurately inserted into the inner cavity of the die, which facilitates the closing between the die and the punch, and thus facilitates the use of the device. There is no need for the operator to manually close the punch and the die, and it can also facilitate the precise docking between the punch and the die, further improving the product yield rate.
[0021] Optionally, the limit assembly includes a limit slot and a limit block, the limit slot is opened at the top of the inner cavity of the fixed box, one end of the two limit blocks are embedded in the inner cavity of the limit slot, one end of the two limit blocks can slide in the inner cavity of the limit slot, the other ends of the two limit blocks are respectively connected to the top of the two sliding blocks, the inner cavity of the limit slot is matched with the outer wall of the limit block and both are in a "T" shape.
[0022] By adopting the above technical solution, the outer walls are adapted to each other and are both in a "T" shape, so that one end of the limit block can always remain embedded in the inner cavity of the limit groove, thereby preventing the limit block from detaching from the inner cavity of the limit groove and causing the slider to rotate with the screw rod when the screw rod rotates, thereby improving the stability of the limit assembly.
[0023] In summary, the present application includes at least one of the following beneficial technical effects:
[0024] 1. After the mold is made and demoulded, a pusher device is added to enable the mold to be quickly removed from the mold device, which is convenient for the production of the next mold, improves production efficiency, saves the process of manual or machine removal of products from the mold device, and also reduces time and labor costs;
[0025] 2. Adding a guide plate allows the product to be quickly removed from the die, further improving production efficiency and allowing the product to be smoothly removed from the mold equipment to prevent the product from falling from a high place and being damaged;
[0026] 3. Adding a cylinder pusher device increases the stability of the push operation, speeds up the product push, further improves production efficiency, and reduces labor costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 It is the three-dimensional structure of this example.
[0028] Figure 2 is a top view of this example.
[0029] Figure 3 This example Figure 2 Sectional view of AA.
[0030] Figure 4 This example Figure 3 Enlarged view of B.
[0031] Explanation of the reference numerals: 100, base; 200, die; 210, bottom plate; 220, lifting device; 221, push plate; 222, second cylinder; 230, guide plate; 300, pushing device; 310, base; 320, pushing plate; 330, first cylinder; 340, fixed plate; 400, limiting rod; 410, slide plate; 420, guide sleeve; 500, punch; 510, injection port; 600, lifting device; 610, motor; 620, screw rod; 630, slider; 640, slideway; 650, fixed seat; 660, connecting rod; 670, limiting groove; 680, limiting block; 700, fixed box; 800, limiting assembly. DETAILED DESCRIPTION
[0032] The following is combined with Figure 1-4 This application is described in further detail.
[0033] The present application embodiment discloses a material pushing structure of a box mold. Figure 1 , Figure 2 and Figure 3 A pusher structure of a box mold includes a base 100, a pair of limit rods 400 are respectively arranged on the left and right sides of the top surface of the base 100, one end of the limit rods 400 are connected to the base 100, and the other end of the limit rods 400 are connected to the fixed box 700 on the top, the fixed box 700 is connected to the lifting device 600 by a pair of connecting rods 660, and the lifting device 600 is connected to a pair of slides 410, and the slides 410 drive the lifting device 600 to move up and down under the limiting action of the limit rods 400, thereby increasing the stability during the lifting process, the slides 410 are connected to the guide sleeves 420, and the guide sleeves 420 slide on the outer wall of the limit rods 400, and the bottom of the lifting device 600 is connected to the punch 500, and one end of the punch 500 is provided An injection port 510 is provided, and the injection port 510 is injected with material liquid for making the mold. The lifting device 600 drives the punch 500 to move up and down in the vertical direction of the limit rod 400. The base 100 is also connected to the die 200. The inner cavity of the die 200 is provided with a bottom plate 210. The bottom of the inner cavity of the die 200 is provided with a jacking device 220. The jacking device 220 drives the product to move upward to help the product to be quickly demolded. In addition, a pushing device 300 is provided on one side of the width direction of the die 200. The pushing device 300 pushes the product out of the mold device. A guide plate 230 is provided on the side of the die 200 away from the pushing device 300. The guide plate 230 helps the product to move smoothly and quickly. The whole process improves the efficiency of mold production.
[0034] Reference Figure 1 and Figure 3 The pushing device 300 includes a base 310, a first cylinder 330, a pushing plate 320 and a fixed plate 340. The base 310 is connected to one side of the die 200. The base 310 is located on the top surface of the base 100. The length of the base 310 is equal to the width of the die 200. A fixed plate 340 is arranged on the top surface of the base 310. The fixed plate 340 is equal to the base 310 in length. One end of the fixed plate 340 is connected to a pair of first cylinders 330. The other end of the first cylinder 330 is connected to the pushing plate 320. The length of the pushing plate 320 is The push plate 320 has the same length as the base 310 and is lower than the fixed plate 340. There is a gap between the push plate 320 and the base 310 to prevent friction between the push plate 320 and the die 200, thereby reducing resistance during the movement of the push plate 320. The push plate 320 moves in a direction approaching or away from the base 310, driving the product to move to the guide plate 230. There is no need to manually move the product out of the mold device, which speeds up the efficiency of removing the product from the mold device after demolding and improves the efficiency of the entire mold production.
[0035] Reference Figure 3The lifting device 220 includes a second cylinder 222 and a push plate 221. The bottom of the second cylinder 222 is connected to the base 100, and the top of the second cylinder 222 is connected to the push plate 221. The push plate 221 is located in the middle slidable part of the bottom plate 210. After the mold is formed, the second cylinder 222 lifts upward and pushes the push plate 221 to move upward. The push plate 221 pushes the product upward to break away from the adhesion between the product and the inner wall of the die 200, thereby achieving a quick demolding effect. After demolding, the second cylinder 222 falls back, and the push plate 221 immediately moves downward to prepare for the next lifting. Quick demolding improves the production efficiency of the product.
[0036] Reference Figure 1 and Figure 3 The lifting device 600 includes a motor 610, a screw rod 620, a slider 630, a slideway 640, a fixed seat 650, a connecting rod 660 and a limiting assembly 800. The motor 610 is started to drive the screw rod 620 to rotate, so that the threads on the left and right sides of the outer wall of the screw rod 620 generate relative thread rotation force, so that the two sliders 630 slide toward the middle of the screw rod 620 at the same time under the limiting action of the limiting groove 670 and the limiting block 680, so that the two connecting rods 660 push the fixed seat 650 and the punch 500 to drive the slide plate 410 to slide downward along a straight line under the limiting action of the limiting rod 400, so that the punch 500 is accurately inserted into the concave mold 200. The inner cavity of the device facilitates the precise closing between the die 200 and the punch 500, thereby facilitating the use of the device. There is no need for the operator to manually close the punch 500 and the die 200, and it is also convenient for the precise docking between the punch 500 and the die 200. The injection liquid is filled into the gap between the punch 500 and the die 200 through the injection port 510 for injection molding. After the injection liquid is cooled and formed, the two sliders 630 slide toward the two ends of the screw rod 620 at the same time under the limiting action of the limiting groove 670 and the limiting block 680, driving the connecting rod 660 to move. The connecting rod 660 drives the punch 500 to slide upward along a straight line under the limiting action of the limiting rod 400, and then the punch 500 returns to its original position.
[0037] Reference Figure 3 and Figure 4The limiting assembly 800 includes a limiting groove 670 and a limiting block 680. The limiting groove 670 is arranged at the top of the inner cavity of the fixed box 700. One ends of the two limiting blocks 680 are embedded in the inner cavity of the limiting groove 670. One ends of the two limiting blocks 680 can slide in the inner cavity of the limiting groove 670. The other ends of the two limiting blocks 680 are respectively connected to the tops of the two sliders 630. The two limiting blocks 680 can slide toward the middle of the screw rod 620 at the same time through the rotation of the screw rod 620, driving the punch 500 to descend. The two limiting blocks 680 can slide toward the two ends of the screw rod 620 at the same time through the reverse rotation of the screw rod 620, driving the punch 500 to return to its original position. The inner cavity of the limiting groove 670 and the outer wall of the limiting block 680 are matched and are both in a "T" shape, achieving a stable and fixed effect.
[0038] The implementation principle of the pushing structure of a box mold in an embodiment of the present application is as follows: when preparing to make the box mold, the lifting device drives the punch to descend and close the die, and the product is made after the injection port completes the injection. After the mold is processed and the product is formed, the product is lifted by the lifting device to quickly separate the product from the inner cavity of the die, thereby speeding up the demoulding efficiency. The product is pushed to the guide plate by the pushing device to complete the collection of the product after production, thereby improving the speed of removing the product from the mold device, shortening the entire product production time, and speeding up the product production efficiency.
[0039] The above is only an exemplary embodiment of the present disclosure and cannot be used to limit the scope of the present disclosure. That is, any equivalent changes and modifications made according to the teachings of the present disclosure are still within the scope of the present disclosure. After considering the disclosure of the specification and the truth of practice, it will be easy for those skilled in the art to think of other embodiments of the present disclosure. This application is intended to cover any variation, use or adaptive change of the present disclosure, which follows the general principles of the present disclosure and includes common knowledge or customary technical means in the technical field that are not recorded in the present disclosure.
Claims
1. A material pushing structure of a box mold, comprising a base (100), characterized in that: A pair of limiting rods (400) are respectively arranged on the left and right sides of the top surface of the base (100); the top ends of the limiting rods (400) are connected to a fixed box (700); the fixed box (700) is connected to a lifting device (600); the bottom of the lifting device (600) is connected to a punch (500); the punch (500) moves up and down along the limiting rods (400) in a vertical direction; a die (200) is fixedly arranged on the upper end surface of the base (100); a bottom plate (210) is arranged in the inner cavity of the die (200); a lifting device (220) is arranged in the bottom of the inner cavity of the die (200); a pushing device (300) is arranged on one side in the width direction of the die (200); and a guide plate (230) is arranged on the side of the die (200) away from the pushing device (300).
2. The pusher structure of a box mold according to claim 1, characterized in that: The pushing device (300) comprises a base (310), a first cylinder (330), a pushing plate (320) and a fixed plate (340). The base (310) is connected to one side of the die (200). The base (310) is located on the top surface of the base (100). The length of the base (310) is equal to the width of the die (200). A fixed plate (340) is arranged on the top surface of the base (310). The fixed plate (340) is connected to a pair of first cylinders (330). The other end of the first cylinder (330) is connected to the pushing plate (320). The length of the pushing plate (320) is equal to the length of the base (310). The height of the pushing plate (320) is lower than the height of the fixed plate (340). There is a gap between the pushing plate (320) and the base (310). The pushing plate (320) moves in a direction approaching or moving away from the base (310).
3. The pusher structure of a box mold according to claim 1, characterized in that: The lifting device (220) comprises a second cylinder (222) and a push plate (221), wherein the bottom of the second cylinder (222) is connected to the base (100), and the top of the second cylinder (222) is connected to the push plate (221), and the push plate (221) is located in the middle slidable part of the bottom plate (210), and the push plate (221) moves up and down in the inner cavity of the die (200).
4. The material pushing structure of a box mold according to claim 3 is characterized in that: The outer side of one end of the concave die (200) is connected to one side of a guide plate (230), and the other side of the guide plate (230) is arranged obliquely downward toward a side away from the concave die (200). The guide plate (230) is a rectangular parallelepiped structure, and the guide plate (230) is located between a pair of limiting rods (400) away from the material pushing device (300).
5. The pusher structure of a box mold according to claim 4, characterized in that: The outer walls of the two pairs of limit rods (400) are sleeved with guide sleeves (420), and the two pairs of guide sleeves (420) can slide on the outer walls of the limit rods (400). One end of the two pairs of guide sleeves (420) is connected to the slide plate (410), and the other end of the slide plate (410) is connected to the four vertices of the punch (500).
6. The pusher structure of a box mold according to claim 5, characterized in that: One end of the male mold (500) is provided with an injection port (510), and the injection port (510) extends to the bottom end of the male mold (500). The male mold (500) is located at the lower end of the lifting device (600).
7. The material pushing structure of a box mold according to claim 6, characterized in that: The lifting device (600) comprises a motor (610), a screw rod (620), a slider (630), a slideway (640), a fixing seat (650), a connecting rod (660) and a limit assembly (800). The motor (610) is arranged at the right end of the fixing box (700). The output end of the motor (610) extends to the inner cavity of the fixing box (700). One end of the screw rod (620) is rotatably connected to the left side of the inner cavity of the fixing box (700) through a bearing. The other end of the screw rod (620) is fixedly connected to the output end of the motor (610). The two The sliders (630) are respectively screwed on the left and right sides of the outer wall of the screw rod (620); the slideway (640) is opened at the bottom end of the fixed box (700); the fixed seat (650) is arranged at the top end of the punch (500); one end of the two connecting rods (660) are respectively hinged on the left and right sides of the top end of the fixed seat (650); the other ends of the two connecting rods (660) are respectively hinged to the two sliders (630); the limit assembly (800) is arranged at the top end of the inner cavity of the fixed box (700); and the bottom end of the limit assembly (800) is connected to the two sliders (630).
8. The material pushing structure of a box mold according to claim 7, characterized in that: The limiting assembly (800) comprises a limiting groove (670) and a limiting block (680); the limiting groove (670) is provided at the top end of the inner cavity of the fixed box (700); one end of each of the two limiting blocks (680) is embedded in the inner cavity of the limiting groove (670); one end of each of the two limiting blocks (680) can slide in the inner cavity of the limiting groove (670); the other ends of the two limiting blocks (680) are respectively connected to the top ends of the two sliding blocks (630); the inner cavity of the limiting groove (670) is matched with the outer wall of the limiting block (680) and both are in a "T" shape.
Citation Information
Patent Citations
Combined box mold structure for processing and production
CN218906191U