Molding structure of high-efficiency and high-quality long thin-wall sheath
By setting up a cylinder, support needle structure and annular cooling forming structure in the molded structure, the eccentric air leakage and uneven cooling problems of the elongated thin-wall sheath molded structure during injection molding are solved, and efficient and high-quality product manufacturing and semi-automatic injection molding are achieved.
Patent Information
- Application Number
- CN202421264207.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-03
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-06-03
AI Technical Summary
The existing molded structure of long thin-wall sheath is prone to eccentric air leakage during injection molding, resulting in high product defect rate and unsatisfactory cooling effect, which affects product quality.
A molded structure including a cylinder, a support needle structure and annular cooling molding structure is designed. The cylinder provides sufficient support force to improve the exhaust effect, and the annular cooling molding structure is achieved through uniform cooling. At the same time, a water port clamping column is arranged on the glue runner to facilitate semi-automatic injection molding.
It effectively prevents eccentricity and air leakage, reduces the ratio of poor products, improves the quality and production efficiency of products, and achieves uniform cooling and semi-automated injection molding.
Smart Images

Figure CN222681679U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of molded structures of medical supplies, in particular to a molded structure of an elongated thin-walled sheath with high efficiency and quality. Background Art
[0002] The molding structure of the elongated thin-walled sheath is used for high-quality and efficient manufacturing of medical monitoring sheaths. The sheath is a disposable sheath with a slender and thin wall and is used for anal detection. During injection molding, the molding structure is prone to eccentric leakage. Although there is an anti-eccentric structure, the effect is not good. Moreover, the exhaust cooling effect is not ideal, and the defective rate of black spots, white spots and air leakage in the products is as high as about 50%, which has not been solved for a long time. The main reason is that the molding structure has the following defects. First, the supporting force of the cylinder for the support needle structure is not enough, that is, the anti-eccentric support is not strong enough, resulting in the support needle retreating and support failure. The bottom of the product is too thick, and when the glue is uneven, it is easy to cause side holes, which makes the medical detection sensitivity low. In addition, during injection molding, the center of the filling flow end is not fully exhausted, the product is burnt, and there are many defects, which do not meet the quality requirements. Second, side cooling, one side of the annular sheath is unevenly cooled, the injection molding glue deviation is large, the molding needle is eccentric, and the product is defective. Third, there is no clamping column in the glue flow channel, which is not convenient for the robot to clamp the flow channel, and semi-automatic injection molding cannot be realized, and the efficiency is low. In order to solve the above defects, we propose a molding structure of a high-efficiency and high-quality long thin-walled sheath. Utility Model Content
[0003] The main purpose of the utility model is to provide a high-efficiency and high-quality molding structure of an elongated thin-walled sheath, which can effectively solve the problems in the background technology.
[0004] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0005] A high-efficiency and high-quality molding structure of an elongated thin-walled sheath comprises a first fixed plate, a second fixed plate and a thin-walled elongated molding needle, wherein a cylinder is fixedly mounted on the middle portion of the front surface of the first fixed plate, and the output end of the cylinder passes through the first fixed plate and is connected to a supporting base plate, a supporting needle structure is fixedly mounted on the rear surface of the supporting base plate, a thin-walled elongated molding needle is fixedly mounted on the surface of the second fixed plate, an annular cooling molding structure is fixedly mounted on the front surface of the second fixed plate, the thin-walled elongated molding needle is arranged behind the annular cooling molding structure, and passes through the second fixed plate and is embedded into the interior of the annular cooling molding structure, a glue flow channel is provided in front of the second fixed plate, and a sprue clamping column is fixedly mounted on the middle front surface of the glue flow channel.
[0006] Furthermore, the supporting pin structures and the annular cooling forming structures are each provided with eight and are arranged in a matching manner.
[0007] Furthermore, the support needle structure includes an outer support needle, an inner support needle and an exhaust hole. The inner support needle is nested inside the outer support needle, and the exhaust hole is opened in the middle of the inner support needle.
[0008] Furthermore, the single-side gap between the outer support needle and the inner support needle is 0.005 mm, and the diameter of the exhaust hole is 1 mm.
[0009] Furthermore, the annular cooling molding structure includes a cooling water column, an injection joint, an output joint, a cooling spiral surrounding hole and a molding cavity. A molding cavity is provided in the middle of the cooling water column, and a cooling spiral surrounding hole is provided inside the cooling water column and located outside the molding cavity. One end of the cooling spiral surrounding hole is connected to the injection joint, and the other end of the cooling spiral surrounding hole is connected to the output joint.
[0010] Furthermore, the glue flow channel is provided with eight output ends, and each output end is connected to the molding cavity at a corresponding position.
[0011] Compared with the prior art, the utility model has the following beneficial effects:
[0012] In the utility model, a sufficiently large cylinder is provided to provide supporting force, so that the support needle structure not only plays an effective supporting role, but also has a good exhaust effect. An exhaust hole with a diameter of 1mm is opened in the support needle with a diameter of 3.5 to improve the exhaust at the end of the flow, reduce the cleaning cost, and also reduce the burnt black spots and white spots; an annular cooling molding structure is adopted for annular cooling, so that the product is cooled evenly; a nozzle clamping column is arranged on the glue flow channel to facilitate the robot to clamp the glue flow channel, realize semi-automatic injection molding, and improve efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 This is a schematic diagram of the overall structure of a molded structure of an efficient and high-quality long thin-walled sheath of the utility model;
[0014] Figure 2 This is a disassembled display diagram of an annular cooling molding structure of a molding structure of an efficient and high-quality long thin-walled sheath of the utility model;
[0015] Figure 3 This is a partial display diagram of the disassembled annular cooling molding structure of a molding structure of a high-efficiency and high-quality long thin-walled sheath of the utility model;
[0016] Figure 4 This is a display diagram of a nozzle clamping column of a molding structure of a high-efficiency and high-quality long thin-walled sheath of the utility model;
[0017] Figure 5It is a partial cross-sectional view showing a supporting needle structure of a molded structure of an efficient and high-quality elongated thin-walled sheath of the utility model;
[0018] Figure 6 This is a partial cross-sectional view of the annular cooling molding structure of the molding structure of an efficient and high-quality elongated thin-walled sheath of the utility model.
[0019] In the figure: 1. First fixed plate; 2. Second fixed plate; 3. Cylinder; 4. Support bottom plate; 5. Support needle structure; 501. External support needle; 502. Internal support needle; 503. Exhaust hole; 6. Thin-walled long molding needle; 7. Annular cooling molding structure; 701. Cooling water column; 702. Injection joint; 703. Output joint; 704. Cooling spiral surrounding hole; 705. Molding cavity; 8. Glue flow channel; 9. Water inlet clamping column. DETAILED DESCRIPTION
[0020] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0021] Embodiment 1:
[0022] like Figure 1-6 As shown, a high-efficiency and high-quality molding structure of an elongated thin-walled sheath comprises a first fixed plate 1, a second fixed plate 2 and a thin-walled elongated molding needle 6. A cylinder 3 is fixedly installed in the middle of the front surface of the first fixed plate 1, wherein the cylinder 3 adopts a suitable large cylinder, which can provide sufficient supporting force for the supporting needle structure 5 to prevent support failure. The output end of the cylinder 3 passes through the first fixed plate 1 and is connected to the supporting base plate 4, and the supporting needle structure 5 is fixedly installed on the rear surface of the supporting base plate 4. A thin-walled elongated molding needle 6 is fixedly installed on the surface of the second fixed plate 2, and an annular cooling molding structure 7 is fixedly installed on the front surface of the second fixed plate 2. The thin-walled elongated molding needle 6 is arranged behind the annular cooling molding structure 7 and passes through the second fixed plate 2 and is embedded in the interior of the annular cooling molding structure 7. A glue flow channel 8 is provided in front of the second fixed plate 2, and a sprue clamping column 9 is fixedly installed on the middle front surface of the glue flow channel 8. The sprue clamping column 9 is arranged to facilitate the robot to clamp the glue flow channel 8, which can realize semi-automatic injection molding and improve production efficiency.
[0023] The support needle structure 5 and the annular cooling molding structure 7 are each provided with eight, and are arranged in a matching manner; the support needle structure 5 includes an outer support needle 501, an inner support needle 502 and an exhaust hole 503, the inner support needle 502 is nested inside the outer support needle 501, and an exhaust hole 503 is opened in the middle of the inner support needle 502; the single-sided gap between the outer support needle 501 and the inner support needle 502 is 0.005 mm, and the diameter of the exhaust hole 503 is 1 mm. When the support needle structure 5 is working, the support needle structure 5 not only plays an effective support role, but also has a good exhaust effect. An exhaust hole 503 with a diameter of 1 mm is opened in the outer support needle 501 with a diameter of 3.5 to improve the exhaust at the end of the flow and reduce burnt black spots and white spots, thereby greatly reducing the probability of producing defective products. Among them, the improvement of the exhaust at the end of the flow greatly reduces the amount of SA-108 special-effect mold cleaning agent used each year, saves costs, and improves the maintenance of the mold. The maintenance frequency is greatly reduced; the annular cooling molding structure 7 includes a cooling water column 701, an injection joint 702, an output joint 703, a cooling spiral surrounding hole 704 and a molding cavity 705. A molding cavity 705 is provided in the middle of the cooling water column 701, and a cooling spiral surrounding hole 704 is provided inside the cooling water column 701 and located outside the molding cavity 705. One end of the cooling spiral surrounding hole 704 is connected to the injection joint 702, and the other end of the cooling spiral surrounding hole 704 is connected to the output joint 703. When cooling the product in the molding cavity 705, the cooling water enters the cooling spiral surrounding hole 704 in the cooling water column 701 from the injection joint 702 to cool the product in a surrounding manner, and then is discharged through the output joint 703, so as to circulate the cooling, thereby achieving the effect of cooling the product evenly; the glue flow channel 8 is provided with eight output terminals, and each output terminal is connected to the molding cavity 705 at a corresponding position.
[0024] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A high-efficiency and high-quality molded structure of a long thin-walled sheath, characterized in that: The invention comprises a first fixed plate (1), a second fixed plate (2) and a thin-walled elongated molding needle (6); a cylinder (3) is fixedly mounted in the middle of the front surface of the first fixed plate (1); the output end of the cylinder (3) passes through the first fixed plate (1) and is connected to a supporting base plate (4); a supporting needle structure (5) is fixedly mounted on the rear surface of the supporting base plate (4); a thin-walled elongated molding needle (6) is fixedly mounted on the surface of the second fixed plate (2); an annular cooling molding structure (7) is fixedly mounted on the front surface of the second fixed plate (2); the thin-walled elongated molding needle (6) is arranged behind the annular cooling molding structure (7) and passes through the second fixed plate (2) and is embedded in the interior of the annular cooling molding structure (7); a glue flow channel (8) is provided in front of the second fixed plate (2); a nozzle clamping column (9) is fixedly mounted on the middle front surface of the glue flow channel (8).
2. The molded structure of a high-efficiency and high-quality elongated thin-walled sheath according to claim 1 is characterized in that: The supporting needle structures (5) and the annular cooling forming structures (7) are each provided with eight and are arranged in a matching and corresponding manner.
3. The molded structure of a high-efficiency and high-quality elongated thin-walled sheath according to claim 2 is characterized in that: The support needle structure (5) comprises an outer support needle (501), an inner support needle (502) and an exhaust hole (503); the inner support needle (502) is nested inside the outer support needle (501), and the exhaust hole (503) is opened in the middle of the inner support needle (502).
4. The molded structure of a high-efficiency and high-quality elongated thin-walled sheath according to claim 3 is characterized in that: The single-side gap between the outer support needle (501) and the inner support needle (502) is 0.005 mm, and the diameter of the exhaust hole (503) is 1 mm.
5. The molded structure of a high-efficiency and high-quality elongated thin-walled sheath according to claim 4 is characterized in that: The annular cooling molding structure (7) comprises a cooling water column (701), an injection joint (702), an output joint (703), a cooling spiral surrounding hole (704) and a molding cavity (705); a molding cavity (705) is provided in the middle of the cooling water column (701); a cooling spiral surrounding hole (704) is provided inside the cooling water column (701) and outside the molding cavity (705); one end of the cooling spiral surrounding hole (704) is connected to the injection joint (702); and the other end of the cooling spiral surrounding hole (704) is connected to the output joint (703).
6. The molded structure of a high-efficiency and high-quality elongated thin-walled sheath according to claim 5, characterized in that: The glue flow channel (8) is provided with eight output ends, and each output end is connected to the molding cavity (705) at a corresponding position.