Flanging device for pipeline lining

By designing a flange device for pipe lining, the sliding structure of the inner wall of the liner tube and the flange drive mechanism are used to solve the problem of the lining tube being raised due to direct push, and a stable flange effect is achieved.

CN222681759UActive Publication Date: 2025-03-28CANGZHOU WEIKEN PIPELINE MFG CO LTD
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Patent Information

Application Number
CN202421437817.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-21
Publication Date
2025-03-28
Estimated Expiration
2034-06-21

AI Technical Summary

Technical Problem

The existing pipe liner flange device can easily cause the liner tube to rise during direct pushing, thereby disengaging the local liner tube from the inner wall of the pipe.

Method used

A flange device for pipe lining is designed, adopting the inner wall sliding structure of the inner liner tube and the flange driving mechanism. The inner wall sliding structure of the inner liner tube is easy to push into the inner liner tube, and the multi-point flange processing is realized through the flange driving mechanism. At the same time, the inner wall sliding structure of the inner liner tube can drive the whole to rotate circumferentially within the liner tube to ensure the flange effect.

Benefits of technology

It effectively avoids the lining tube forming a raised up in the pipe, ensuring stable contact between the lining tube and the inner wall of the pipe, and further improving the flange effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of pipeline linings, in particular to a flanging device for a pipeline lining, which comprises a fixing plate, a lining pipe inner wall sliding structure capable of circumferentially rotating and horizontally moving is arranged on one side of the fixing plate, and a flanging structure, a positioning structure and a push-pull structure are arranged on the other side of the fixing plate. The flanging structure comprises multiple sets of flanging mechanisms evenly distributed on the fixing plate in the circumferential direction, each flanging mechanism comprises two sets of heating flanging strips symmetrically and rotationally connected to the fixing plate, and the flanging structure further comprises a flanging driving mechanism synchronously driving the two sets of heating flanging strips in the multiple sets of flanging mechanisms to rotate inwards and outwards. The lining pipe flanging device can conveniently stretch into the lining pipe and perform flanging operation from inside to outside, the problem that due to the adoption of straight pushing, the lining pipe is prone to upwarp in a pipeline, and then the lining pipe is locally separated from the interior of the pipeline is solved, and the flanging effect is further guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of pipeline linings, in particular to a flanging device for pipeline linings. Background Art

[0002] The pipe lining is a kind of pipe skeleton with steel or hard structure as the outer part, and wear-resistant, corrosion-resistant and high-temperature resistant rubber as the inner lining layer. The physical and chemical properties of rubber itself reduce the effects of pipeline conveying medium on the external structure, such as impact force and corrosion. Due to the buffering effect of rubber, the service life of the pipeline is greatly extended, and the cost of users is reduced. The lining is generally flanged at the end of the pipe lining. After searching, the Chinese patent with publication number CN217373459U discloses a flange device for pipe lining, a hydraulic cylinder, a cylinder seat, the hydraulic cylinder is installed on one side of the outer wall of the cylinder seat by bolts, a connecting mechanism is arranged on the cylinder seat, and the liner pipe is arranged on the connecting mechanism. The connecting mechanism is used to place the liner pipe. The flanging die is arranged on the connecting mechanism, the driving mechanism is arranged on the cylinder seat and is used to drive the flanging die to move, the mica heating ring is arranged on the connecting mechanism, and the inner support member is arranged in the inner lining pipe. When it is used, the inner support member is first placed in the inner lining pipe and fixed, and the mica heating ring and the flanging die are used to perform electric heat treatment on the joint of the inner lining pipe at the same time. When the inner lining pipe is evenly heated, the specific heating time can be appropriately changed according to the on-site environment. The engineering hydraulic cylinder provides thrust to push the flanging die forward, extrude and flange the melted part of the inner lining pipe, and withdraw the flanging die after it cools naturally, and the flanging of the inner lining pipe is completed. However, this flanging method can easily push the inner lining pipe into the pipe and form a lift, which can cause the inner lining pipe to separate from the inner wall of the pipe locally. Utility Model Content

[0003] 1. Technical issues to be resolved

[0004] In view of the shortcomings of the prior art, the utility model provides a flanging device for pipe linings, which is convenient for extending into the inner lining pipe and performing flanging operations from the inside to the outside, thereby solving the problem that the inner lining pipe is easily warped in the pipe due to direct pushing, thereby causing the inner lining pipe to partially detach from the inside of the pipe, thereby further ensuring the flanging effect.

[0005] (II) Technical solution

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a flanging device for pipe lining, comprising a fixed plate, one side of the fixed plate is provided with an inner wall sliding structure of the liner pipe which can perform circumferential rotation and horizontal movement, the other side of the fixed plate is provided with a flanging structure, a positioning structure and a push-pull structure, the flanging structure includes a plurality of groups of flanging mechanisms evenly distributed circumferentially on the fixed plate, the flanging mechanism includes two groups of heating flanging strips symmetrically connected to the fixed plate, the flanging structure also includes a flanging drive mechanism which synchronously drives two groups of heating flanging strips in the plurality of flanging mechanisms to rotate inward and outward.

[0007] Preferably, two groups of heating flanging strips symmetrically rotatably connected to the fixed plate are rotatably connected to the fixed plate via a group of fixed shafts, one group of heating flanging strips is rotatably connected to the fixed shaft via a leveling frame that keeps the two groups of heating flanging strips in the same rotation plane, and the leveling frame is connected to the other group of heating flanging strips via a flipping transmission assembly.

[0008] Preferably, the flanging drive mechanism includes a fixed frame arranged between multiple groups of flanging mechanisms and fixedly connected to a fixed plate, a flat gear disk rotatably connected to the fixed plate is arranged at a position between the multiple groups of flanging mechanisms, a flat gear meshing with the flat gear disk is fixedly connected to one of the heating flanging strips, and a flanging motor for driving the flat gear disk to rotate is fixedly connected to the fixed frame.

[0009] Preferably, the flipping transmission assembly includes a transmission bevel gear and two driving bevel gears, the two driving bevel gears are respectively fixedly mounted on a leveling frame fixedly connected to one of the heating flanging strips and on the other heating flanging strip, and the transmission bevel gear is arranged between the two driving bevel gears and is rotatably connected to the fixed frame, and the two driving bevel gears are both meshed with the transmission bevel gear.

[0010] Preferably, the push-pull structure comprises a push-pull frame, on which a plurality of legs cross-arranged between two adjacent groups of flanging mechanisms are fixedly connected, and the plurality of legs are all fixedly connected to a fixing plate.

[0011] Preferably, the positioning structure comprises a plurality of position calibration instruments, and the plurality of position calibration instruments are evenly installed on the position calibration instrument and are located in the same rotation plane as the heating flanging strip.

[0012] Preferably, the inner wall sliding structure of the liner tube includes a plurality of sets of universal sliding mechanisms circumferentially arranged on a fixed plate, and the universal sliding mechanism includes a fixed ball cover fixedly mounted on the fixed plate, and a universal rolling ball capable of universal rotation is arranged in the fixed ball cover.

[0013] (III) Beneficial effects

[0014] Compared with the prior art, the utility model provides a flanging device for a pipe lining, which has the following beneficial effects:

[0015] The flanging device for pipe lining can push the whole into the lining pipe and move it inside the lining pipe through the sliding structure of the inner wall of the lining pipe, and can be conveniently positioned to the end of the pipe where the flanging structure is to be flanging through the positioning structure, and the pushing and pulling structure assists the whole to be sent into the lining pipe and pulled out of the lining pipe, and multiple sets of flanging mechanisms can facilitate flanging processing at multiple points, and as the sliding structure of the inner wall of the lining pipe can drive the whole to rotate circumferentially in the lining pipe, the lining pipe can be completely flanging processed in cooperation with multiple sets of flanging mechanisms, and the flanging device for pipe lining can be easily inserted into the lining pipe and flanging from the inside to the outside, which solves the problem that the lining pipe is easily warped in the pipe due to direct pushing, thereby partially separating the lining pipe from the inside of the pipe, and further ensures the flanging effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the structure of the utility model as a whole;

[0017] Figure 2 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 3 It is a structural schematic diagram of another viewing angle of the utility model;

[0019] Figure 4 It is a structural schematic diagram of the utility model from other perspectives;

[0020] Figure 5 For this utility model Figure 4 Schematic diagram of the local enlarged structure at point A in the middle.

[0021] Markings in the attached drawings: 1. fixed plate; 2. heated flanging strip; 3. fixed ball cover; 4. universal ball; 5. push-pull frame; 6. support leg; 7. position calibration instrument; 8. fixed frame; 9. flat gear plate; 10. flanging motor; 11. flat gear; 12. driving bevel gear; 13. transmission bevel gear; 14. leveling frame. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] Example:

[0024] See also Figure 1-5 A flanging device for pipe lining comprises a fixed plate 1, one side of the fixed plate 1 is provided with an inner wall sliding structure of the liner pipe which can rotate circumferentially and move horizontally, and the other side of the fixed plate 1 is provided with a flanging structure, a positioning structure and a push-pull structure. The flanging structure comprises a plurality of flanging mechanisms which are evenly distributed circumferentially on the fixed plate 1, the flanging mechanisms comprise two groups of heating flanging strips 2 which are symmetrically connected to the fixed plate 1 for rotation, the flanging structure further comprises a flanging driving mechanism which synchronously drives two groups of heating flanging strips 2 in the plurality of flanging mechanisms to rotate inward and outward, after the heating flanging strips 2 have flanging the liner pipe, the local part of the flanging can be heated to cause it to deform and maintain the flanging state.

[0025] Specifically, two groups of heating flanging strips 2 symmetrically rotatably connected to the fixed plate 1 are rotationally connected to the fixed plate 1 through a group of fixed shafts, one group of heating flanging strips 2 is rotationally connected to the fixed shaft through a leveling frame 14 that keeps the two groups of heating flanging strips 2 in the same rotation plane, and the leveling frame 14 is connected to the other group of heating flanging strips 2 through a flipping transmission assembly. Through the leveling frame 14, the two heating flanging strips 2 are kept in the same rotation plane, and with the cooperation of the flipping transmission assembly, one of the heating flanging strips 2 is driven to rotate outward, thereby ensuring that the two heating flanging strips 2 simultaneously flanging the inner liner tube to both sides during flanging.

[0026] Specifically, the flanging drive mechanism includes a fixed frame 8 which is arranged between multiple groups of flanging mechanisms and fixedly connected to the fixed plate 1. A flat toothed disk 9 which is rotatably connected to the fixed plate 1 is arranged at a position between the multiple groups of flanging mechanisms. A flat gear 11 which is meshed with the flat toothed disk 9 is fixedly connected to one of the heating flanging strips 2. A flanging motor 10 for driving the flat toothed disk 9 to rotate is fixedly connected to the fixed frame 8. The flanging motor 10 is started to make the output shaft of the flanging motor 10 rotate clockwise or counterclockwise, thereby driving the flat toothed disk 9 to rotate clockwise or counterclockwise, thereby driving the flat gear 11 to rotate counterclockwise or clockwise, thereby driving one of the multiple groups of flanging mechanisms to rotate counterclockwise or clockwise, and through the cooperation of the flipping transmission assembly, the other heating flanging strip 2 is driven to rotate clockwise or counterclockwise, thereby driving the two heating flanging strips 2 in each group of flipping mechanisms to rotate outward or inward at the same time. When rotating outward, the flanging operation can be performed, and when rotating inward, the heating flanging strip 2 can be retracted.

[0027] Specifically, the flipping transmission assembly includes a transmission bevel gear 13 and two driving bevel gears 12. The two driving bevel gears 12 are respectively fixedly mounted on a leveling frame 14 fixedly connected to one of the heating flanging strips 2 and the other heating flanging strip 2, and the transmission bevel gear 13 is arranged between the two driving bevel gears 12 and is rotatably connected to the fixed frame 8. The two driving bevel gears 12 are both meshed with the transmission bevel gear 13. Through the meshing of the transmission bevel gear 13 and the driving bevel gear 12, when one of the heating flanging strips 2 rotates, it drives the other heating flanging strip 2 to rotate in the opposite direction at the same rotation speed, thereby ensuring the stability of the flanging.

[0028] Specifically, the push-pull structure includes a push-pull frame 5, on which are fixedly connected a plurality of legs 6 which are cross-arranged between two adjacent sets of flanging mechanisms, and the plurality of legs 6 are all fixedly connected to the fixed plate 1. The push-pull frame 5 and the plurality of legs 6 can drive the fixed plate 1, the inner wall sliding structure of the liner tube, and the flanging mechanism to extend into the liner tube.

[0029] Specifically, the positioning mechanism includes a plurality of position calibration instruments 7, which are evenly installed on the position calibration instruments 7 and are located in the same rotating plane as the heated flanging strip 2. Through the position calibration instruments 7, the heated flanging strip 2 can be cooperated with to accurately reach the position to be flanging at the end of the pipe, and is equipped with a controller. The position calibration instrument 7 and the flanging motor 10 are both electrically connected to the controller. When the position calibration instrument 7 detects that it has reached the end position of the pipe, it transmits a signal to the controller, and the controller transmits the signal to the flanging motor 10, thereby starting the flanging motor 10, thereby driving a plurality of sets of flanging mechanisms to perform flanging processing on the liner pipe mounted in the pipe.

[0030] Specifically, the inner wall sliding structure of the liner tube includes multiple groups of universal sliding mechanisms circumferentially arranged on the fixed plate 1, and the universal sliding mechanism includes a fixed ball cover 3 fixedly installed on the fixed plate 1, and a universal roller 4 that can rotate in all directions is arranged in the fixed ball cover 3. Through the cooperation of the fixed ball cover 3 and the universal roller 4, it can be conveniently extended into the inner liner tube for horizontal movement, and can also ensure circumferential rotation in the inner liner tube.

[0031] When in use, the push-pull structure is held by hand to make the sliding structure of the inner wall of the liner tube extend into the liner tube. The inner wall sliding structure of the liner tube can facilitate the fixed plate 1 to be pushed into the liner tube and can be moved in the liner tube. The positioning structure detects that the flanging structure moves to the end of the pipe to be flanging position, and the flanging drive mechanism is started to drive two groups of symmetrically rotating heating flanging strips 2 connected to the fixed plate 1 in the multiple groups of flanging mechanisms to rotate to both sides, so as to facilitate flanging processing at multiple points. Then, as the inner wall sliding structure of the liner tube can drive the whole to rotate circumferentially in the liner tube, the multiple groups of flanging mechanisms can be cooperated to completely flanging the liner tube. After the flanging plate processing is completed, the whole can be pulled out of the liner tube through the push-pull structure.

[0032] It should be noted that the phrases "one embodiment", "an embodiment", "an exemplary embodiment", "some embodiments", etc. mentioned in the specification indicate that the described embodiments may include certain features, structures or characteristics, but not every embodiment may include the certain features, structures or characteristics. In addition, such phrases do not necessarily refer to the same embodiment. In addition, when describing certain features, structures or characteristics in conjunction with an embodiment, it is within the knowledge of those skilled in the art to implement such features, structures or characteristics in conjunction with other embodiments, whether explicitly or not explicitly described.

[0033] It should be easily understood that “on,” “above,” and “over” in the present disclosure should be interpreted in the broadest manner, so that “on” not only means “directly on something,” but also includes the meaning of “on something” with intervening features or layers therebetween, and “above” or “over” not only includes the meaning of “above” or “over,” but also may include the meaning of “above” or “over something” with no intervening features or layers therebetween (i.e., directly on something).

[0034] In addition, spatially relative terms, such as "below," "below," "beneath," "above," "above," etc., may be used herein for ease of description to describe the relationship of one element or feature relative to other elements or features as shown in the figures. Spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation shown in the figures. The device may have other orientations (rotated 90 degrees or at other orientations), and the spatially relative descriptors used herein may likewise be interpreted accordingly.

[0035] It should be noted that, in this article, relational terms such as "first" and "second" are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0036] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit it. Although the present application has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present application.

Claims

1. A flanging device for a pipe lining, comprising a fixing plate (1), characterized in that: One side of the fixed plate (1) is provided with an inner wall sliding structure of the liner pipe which can rotate circumferentially and move horizontally, and the other side of the fixed plate (1) is provided with a flanging structure, a positioning structure and a push-pull structure, the flanging structure includes a plurality of flanging mechanisms which are evenly distributed circumferentially on the fixed plate (1), the flanging mechanism includes two groups of heating flanging strips (2) which are symmetrically rotatably connected to the fixed plate (1), and the flanging structure also includes a flanging drive mechanism which synchronously drives two groups of heating flanging strips (2) in the plurality of flanging mechanisms to rotate inward and outward.

2. The flanging device for pipe lining according to claim 1, characterized in that: Two groups of heating flange strips (2) symmetrically rotatably connected to a fixed plate (1) are rotatably connected to the fixed plate (1) via a group of fixed shafts, one group of heating flange strips (2) is rotatably connected to the fixed shaft via a leveling frame (14) that keeps the two groups of heating flange strips (2) in the same rotation plane, and the leveling frame (14) is connected to the other group of heating flange strips (2) via a flip transmission assembly.

3. The flanging device for pipe lining according to claim 2, characterized in that: The flanging drive mechanism comprises a fixed frame (8) arranged between a plurality of flanging mechanisms and fixedly connected to a fixed plate (1); a flat toothed disc (9) rotatably connected to the fixed plate (1) is arranged between the plurality of flanging mechanisms; a flat gear (11) meshing with the flat toothed disc (9) is fixedly connected to one of the heating flanging strips (2); and a flanging motor (10) for driving the flat toothed disc (9) to rotate is fixedly connected to the fixed frame (8).

4. The flanging device for pipe lining according to claim 3, characterized in that: The flip transmission assembly comprises a transmission bevel gear (13) and two driving bevel gears (12), wherein the two driving bevel gears (12) are respectively fixedly mounted on a leveling frame (14) fixedly connected to one of the heating flanging strips (2) and on the other heating flanging strip (2), and the transmission bevel gear (13) is arranged between the two driving bevel gears (12) and is rotationally connected to the fixed frame (8), and the two driving bevel gears (12) are both meshed with the transmission bevel gear (13).

5. The flanging device for pipe lining according to claim 4, characterized in that: The push-pull structure comprises a push-pull frame (5), to which a plurality of legs (6) cross-arranged between two adjacent groups of flanging mechanisms are fixedly connected, and the plurality of legs (6) are all fixedly connected to the fixed plate (1).

6. The flanging device for pipe lining according to claim 5, characterized in that: The positioning structure comprises a plurality of position calibration instruments (7), wherein the plurality of position calibration instruments (7) are evenly distributed and mounted on the position calibration instrument (7) and are located in the same rotation plane as the heating flange strip (2).

7. The flanging device for pipe lining according to claim 6, characterized in that: The inner wall sliding structure of the liner tube comprises a plurality of sets of universal sliding mechanisms circumferentially arranged on a fixed plate (1), the universal sliding mechanism comprising a fixed ball cover (3) fixedly mounted on the fixed plate (1), a universal rolling ball (4) capable of universal rotation being arranged inside the fixed ball cover (3).

Citation Information

Patent Citations

  • Flanging device for pipeline lining

    CN217373459U