Single spherical hinge swing structure of vertical embedded scraper
By using a single ball hinge swing structure and buffering device on the vertical buried scraper, the structural deformation problem caused by axial swing when unloading the ship is solved, and the stable operation of the equipment and efficient material collection are achieved.
Patent Information
- Application Number
- CN202421457505.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-25
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-06-25
AI Technical Summary
When unloading and collecting materials, the vertical buried scraper leads to axial slant due to the friction and reaction forces inside the material, and the machine groove structure cannot release the lateral force, which may lead to structural deformation and the equipment being unable to use normally.
The single ball hinge swing structure is adopted, including the machine groove side plate, the swing follow mechanism and the buffer shaft device. Through joint bearings and buffer springs, axial forces are absorbed and dispersed, the structure is prevented from deformation, and the chain protection is achieved through the inclination sensor.
It effectively prevents the machine groove structure from deforming due to external forces, improves the stability and continuity of the equipment, adapts to various complex operating environments, reduces the equipment failure rate, and improves the material collection efficiency and smoothness.
Smart Images
Figure CN222683738U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of buried scrapers, and in particular to a single ball joint swing structure of a vertical buried scraper. Background Art
[0002] At present, domestic and foreign terminal loading and unloading equipment is developing in the direction of large-scale, high-efficiency, energy-saving, environmentally friendly and automated; among them, the scraper ship unloader has gradually become the first choice for bulk grain terminals due to its advantages in environmental protection, energy saving and efficiency.
[0003] As a new type of dock unloading equipment, the scraper ship unloader has the remarkable characteristics of continuity, stability and high efficiency; however, whether the equipment can achieve the expected unloading effect, the design of the vertical scraper (feeding head) is particularly important, and it is necessary to take into account various unloading conditions and the swing of the bulk carrier itself.
[0004] In the related technology, when the vertical material head of the scraper unloader is buried in the material pile, it is affected by the friction force and reaction force inside the material. It is impossible to ensure that the vertical scraper always remains in a vertical state when unloading and retrieving materials. There is an axial deviation phenomenon. The scraper slot structure cannot release the axial force (lateral force) after being subjected to the axial force, and the slot structure may be deformed, which further affects the structure of the entire scraper machine and may even cause the scraper machine to be unable to be used normally. Therefore, it needs to be improved. Utility Model Content
[0005] In order to solve the possibility of structural deformation caused by axial deviation of the vertical buried scraper, the present application provides a single ball joint swing structure of the vertical buried scraper.
[0006] The single ball joint swing structure of a vertical buried scraper provided in the present application adopts the following technical solution:
[0007] A single ball joint swing structure of a vertical buried scraper comprises machine slot side plates arranged on both sides of the buried scraper, swing following mechanisms are provided on both sides of the machine slot side plates, the swing following mechanism comprises two mounting seats, a hinge shaft and a joint bearing, the two mounting seats are symmetrically arranged on both sides of the machine slot side plates, the two ends of the hinge shaft are rotatably connected to the two mounting seats respectively, the hinge shaft is arranged on the inner ring of the joint bearing, the buried scraper is arranged on the outer ring of the joint bearing, and a buffer shaft device for buffering is provided on the machine slot side plates.
[0008] Since the vertical buried scraper cannot be guaranteed to remain in a vertical state at all times during ship unloading and material collection, there is an axial deflection phenomenon. The buried scraper slot structure cannot be released after being subjected to axial force (lateral force), and the slot structure may be deformed, thereby further affecting the structure of the entire scraper machine and even causing the scraper machine to be unable to be used normally; by adopting the above technical solution, the two slot side plates are installed on the vertical buried scraper, and the swing following mechanism is located on both sides of the slot side plates. The swing following mechanism includes two mounting seats, hinge shafts and spherical bearings; by introducing spherical bearings, the inner and outer rings of the spherical bearings have flexible rotation capabilities, which enables the buried scraper to absorb and disperse these forces through the rotation of the spherical bearings when subjected to axial force. When the axial force acts on the buried scraper, the outer ring of the spherical bearing will move with the movement of the buried scraper The inner ring rotates while the inner ring remains relatively fixed with the hinge shaft, thereby realizing effective transmission and release of force; through the setting of the swing following mechanism, which adopts the form of joint bearing, the overall structure is simplified, the installation and maintenance are convenient, and the lateral force can be released to prevent over-constraint, and the deformation of the machine slot structure when subjected to external force is reduced, which can better adapt to various complex working environments and ensure the stability and continuity of the material taking process. In addition, during the unloading process, the hull ups and downs caused by the roll or surge of the hull will cause obvious changes in the material state. The single ball hinge structure can realize swing following, so that the vertical buried scraper material taking head can flexibly adapt to the changes in the material state, avoid the situation of uneven force, ensure the smoothness of material taking, improve the material taking efficiency, and reduce the equipment failure rate.
[0009] Optionally, both mounting seats are provided with trapezoidal rib plates for improving the bearing capacity, and the trapezoidal rib plates are connected to the corresponding mounting seats.
[0010] By adopting the above technical solution, the trapezoidal rib plate is welded and fixed on the mounting seat; through the setting of the trapezoidal rib plate, the mounting seat structure is optimized, the force received can be effectively dispersed and transmitted, and the bearing capacity of the mounting seat is enhanced. When the mounting seat is subjected to a large load, the trapezoidal rib plate can maintain the stability and integrity of the structure and reduce the possibility of deformation or damage caused by overload.
[0011] Optionally, there are two groups of buffer shaft devices in each of the machine slot side plates, and the two groups of buffer shaft devices are symmetrically arranged on both sides of the machine slot side plates. Each of the buffer shaft devices includes a buffer column and a buffer spring. The buffer column is vertically arranged on the machine slot side plate, and one end of the buffer spring is connected to the bottom of the buffer column.
[0012] By adopting the above technical scheme, the buffer shaft device includes a buffer column and a buffer spring; through the setting of the buffer column and the buffer spring, when the buried scraper is subjected to impact or vibration, the buffer spring can play its elastic role, absorb and disperse these impact forces and vibration energy, thereby reducing the damage to the machine slot side plate and the entire scraper machine; through the setting of the buffer column and the buffer spring, the machine slot side plate can be effectively protected from direct impact, extending its service life, so that the entire scraper machine can operate more stably when subjected to external force, reducing structural deformation or damage caused by vibration or impact.
[0013] Optionally, the buffer shaft device further comprises a buffer block, wherein the buffer block is connected to an end of the buffer spring away from the buffer column.
[0014] By adopting the above technical solution, the buffer block is installed on the buffer spring; through the setting of the buffer block, the impact force from the outside can be effectively absorbed and dispersed, thereby protecting other components from damage and further ensuring the stable operation of the entire scraper.
[0015] Optionally, a spacer sleeve is provided between any of the mounting seats and the machine slot side plate, the spacer sleeve is connected to the mounting seat, the hinge shaft passes through the corresponding spacer sleeve, and the buffer block is located above the corresponding spacer sleeve.
[0016] By adopting the above technical solution, the spacer is installed on the side of the mounting base close to the machine slot side plate; through the setting of the spacer, the spacer can eliminate the gap between the mounting base and the machine slot side plate, reduce the possibility of dust entering between the mounting base and the machine slot side plate, thereby protecting the cleanliness and integrity of the inside of the equipment. In addition, the spacer corresponds to the buffer block, which is a component in close contact with the spacer, and it can provide additional buffering when the equipment is impacted or vibrated, reduce friction and impact between components, and extend the service life of the equipment.
[0017] Optionally, each of the machine slot side plates is provided with a plurality of clamping plates for fixing the buffer columns, and the plurality of clamping plates correspond one-to-one to the plurality of buffer columns.
[0018] By adopting the above technical solution, the buffer column is installed on the side plate of the machine slot by the card plate; through the setting of the card plate, the buffer column can be firmly installed on the side plate of the machine slot, the position accuracy of the buffer column is guaranteed, and it can also withstand various forces and vibrations during the working process, providing necessary support for the buffer column.
[0019] Optionally, each of the machine slot side panels is provided with reinforcing ribs on the outside for increasing the structural strength.
[0020] By adopting the above technical solution, reinforcing ribs are welded on the outside of the machine slot side plates; by setting the reinforcing ribs, the overall or local strength of the structure can be improved, and the bearing capacity of the machine slot side plates can be effectively enhanced, so that when subjected to external pressure or impact force, it can better maintain the integrity of the shape and structure, thereby ensuring the stable operation of the equipment and extending its service life.
[0021] Optionally, a tilt sensor for detecting a tilt angle is also provided on the top of one of the machine slot side panels.
[0022] By adopting the above technical solution, the inclination sensor is installed on the top of the machine slot side panel; the inclination sensor provides real-time signal feedback, and the angle is displayed on the operation screen in the driver's cab. When the left and right swings to the extreme position (±3°), the vertical buried scraper is immediately lifted, and interlocking protection is performed through electrical control to prevent structural deformation; through the setting of the inclination sensor, the inclination sensor can detect the inclination angle of the machine slot side panel in real time and accurately, providing key feedback data for the operation of the driver's cab. The driver can understand the posture changes of the machine slot side panel in real time, so as to make corresponding operational adjustments. The interlocking protection mechanism effectively reduces deformation or damage of the structure due to excessive swinging, thereby ensuring the safe operation of the equipment.
[0023] In summary, the present application includes at least one of the following beneficial technical effects:
[0024] By setting up the swing following mechanism, which adopts the joint bearing form, the overall structure is simplified, the installation and maintenance work are convenient, and the lateral force can be released to prevent over-constraint, reduce the deformation of the machine slot structure when subjected to external force, and can better adapt to various complex working environments, ensuring the stability and continuity of the material taking process. In addition, during the unloading process, the hull ups and downs caused by the roll or surge of the hull will cause the material state to change significantly. The single ball joint structure can realize swing following, so that the vertical buried scraper material taking head can flexibly adapt to the change of material state, avoid the situation of uneven force, ensure the smoothness of material taking, improve the material taking efficiency, and reduce the equipment failure rate;
[0025] The buffer column and buffer spring can effectively protect the side plate of the machine slot from direct impact, prolong its service life, make the whole scraper machine run more stably when subjected to external force, and reduce the structural deformation or damage caused by vibration or impact;
[0026] Through the setting of the spacer, the spacer can eliminate the gap between the mounting base and the machine slot side plate, reduce the possibility of dust entering between the mounting base and the machine slot side plate, thereby protecting the cleanliness and integrity of the inside of the equipment. In addition, the spacer corresponds to the buffer block, which is a component in close contact with the spacer. It can provide additional cushioning when the equipment is impacted or vibrated, reduce friction and impact between components, and extend the service life of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 It is a structural schematic diagram of a single ball joint swing structure of a vertical buried scraper in an embodiment of the present application.
[0028] Figure 2 It is a partial enlarged view of a single ball joint swing structure of a vertical buried scraper in an embodiment of the present application.
[0029] Figure 3 It is a schematic diagram used to reflect the inclination angle of the vertical buried scraper in the embodiment of the present application.
[0030] Explanation of the accompanying drawings: 1. Machine slot side panel; 2. Swing following mechanism; 21. Mounting seat; 22. Hinge shaft; 23. Spherical bearing; 3. Buffer shaft device; 31. Buffer column; 32. Buffer spring; 33. Buffer block; 4. Trapezoidal rib plate; 5. Spacer; 6. Clamping plate; 7. Reinforcing rib; 8. Inclination sensor. DETAILED DESCRIPTION
[0031] The following is combined with Figure 1-3 This application is described in further detail.
[0032] The present application embodiment discloses a single ball joint swing structure of a vertical buried scraper. Figure 1 The single ball joint swing structure of the vertical buried scraper includes two machine groove side plates 1. In this embodiment, the two machine groove side plates 1 are installed on both sides of the vertical buried scraper, and swing following mechanisms 2 are installed on both sides of the machine groove side plates 1.
[0033] Reference Figure 1 Each machine slot side plate 1 is welded and fixed with reinforcing ribs 7 on the outside. The reinforcing ribs 7 can improve the overall or local strength of the structure and effectively enhance the bearing capacity of the machine slot side plate 1, so that it can better maintain the integrity of its shape and structure when subjected to external pressure or impact force, thereby ensuring the stable operation of the equipment and extending its service life.
[0034] Reference Figure 1 The swing following mechanism 2 includes two mounting seats 21, a hinge shaft 22 and a spherical bearing 23. The two mounting seats 21 are both mounted on the corresponding frame. The two mounting seats 21 are symmetrically arranged on both sides of the machine slot side plate 1. A trapezoidal rib plate 4 is welded and fixed on each mounting seat 21. The trapezoidal rib plate 4 optimizes the structure of the mounting seat 21, can effectively disperse and transmit the force received, and enhances the bearing capacity of the mounting seat 21. When the mounting seat 21 is subjected to a large load, the trapezoidal rib plate 4 can maintain the stability and integrity of the structure and reduce the possibility of deformation or damage caused by overload.
[0035] Reference Figure 1The two ends of the hinge shaft 22 are rotatably mounted on the two mounting seats 21 through bearings. In this embodiment, the hinge shaft 22 is mounted on the inner ring of the joint bearing 23, and the vertical scraper is mounted on the outer ring of the joint bearing 23. By introducing the joint bearing 23, the inner and outer rings of the joint bearing 23 have flexible rotation capabilities, which enables the scraper to absorb and disperse the axial force through the rotation of the joint bearing 23 when it is subjected to axial force. When the axial force acts on the scraper, the outer ring of the joint bearing 23 will rotate with the movement of the scraper, and the inner ring will remain relatively fixed with the hinge shaft 22, thereby realizing effective transmission and release of force.
[0036] Reference Figure 1 A buffer shaft device 3 is installed on the machine slot side plate 1. In this embodiment, there are two groups of buffer shaft devices 3 on each machine slot side plate 1, and the two groups of buffer shaft devices 3 are symmetrically installed on both sides of the machine slot side plate 1.
[0037] Reference Figure 2 Each buffer shaft device 3 includes a buffer column 31, a buffer spring 32 and a buffer block 33. The buffer column 31 is vertically installed on the machine slot side plate 1. A clamping plate 6 is installed on the machine slot side plate 1. The clamping plate 6 installs the buffer column 31 on the machine slot side plate 1 to ensure that the buffer column 31 can be firmly installed on the machine slot side plate 1, thereby ensuring the position accuracy of the buffer column 31 and being able to withstand various forces and vibrations during the working process, thereby providing necessary support for the buffer column 31.
[0038] Reference Figure 2 One end of the buffer spring 32 is fixed to the bottom of the buffer column 31, and the other end of the buffer spring 32 is fixed to the buffer block 33. In this embodiment, the buffer spring 32 has a damper, and the buffer block 33 is made of an elastic material, which can be rubber, to effectively protect the machine slot side plate 1 from direct impact and extend its service life, so that the entire scraper can operate more stably when subjected to external force, reducing structural deformation or damage caused by vibration or impact.
[0039] Reference Figure 2 A spacer sleeve 5 is installed on one side of each mounting seat 21 close to the machine slot side plate 1. In this embodiment, the hinge shaft 22 passes through the corresponding spacer sleeve 5, and the buffer block 33 is located above the corresponding spacer sleeve 5. The spacer sleeve 5 can eliminate the gap between the mounting seat 21 and the machine slot side plate 1, and reduce the possibility of dust entering between the mounting seat 21 and the machine slot side plate 1, thereby protecting the cleanliness and integrity of the inside of the equipment. In addition, the spacer sleeve 5 corresponds to the buffer block 33, and the buffer block 33 is a component in close contact with the spacer sleeve 5. It can provide additional buffering when the equipment is impacted or vibrated, reduce friction and impact between components, and extend the service life of the equipment.
[0040] Reference Figure 3A tilt sensor 8 is installed on the top of one of the machine slot side panels 1. The tilt sensor 8 provides real-time signal feedback, and the angle is displayed on the operation screen in the driver's cab. When the left and right swings to the extreme position (±3°), the vertical buried scraper is immediately lifted, and interlocking protection is performed through electrical control to prevent structural deformation. The interlocking protection mechanism effectively reduces deformation or damage of the structure due to excessive swinging, ensuring the safe operation of the equipment.
[0041] The implementation principle of the single-ball joint swing structure of a vertical buried scraper in an embodiment of the present application is as follows: during the operation of unloading and picking up materials, the vertical scraper starts to perform its picking up task. During the picking up process, due to factors such as the movement of the hull and the uneven distribution of materials, the vertical scraper may experience axial deflection; at this time, the joint bearing 23 begins to play its role, dispersing and absorbing these axial forces, reducing the impact on the equipment structure. At the same time, the buffer shaft device 3 installed on the machine slot side plate 1 serves as a mechanical limit protection mechanism, which limits the deflection through its elastic characteristics to prevent the scraper from swinging excessively and damaging the equipment. During the whole process, the inclination sensor 8 always monitors the inclination angle of the machine slot side plate 1 in real time, and feeds back the real-time signal to the driver's cab. The operating screen in the driver's cab will display these angle data in real time, so that the driver can clearly understand the posture changes of the machine slot side plate 1. Once the vertical scraper swings in the left and right directions When it moves to the set extreme position (±3°), the inclination sensor 8 will immediately trigger the interlocking protection mechanism of the electrical control system, and the system will automatically lift the vertical buried scraper to prevent it from continuing to swing; through the setting of the swing following mechanism 2, which adopts the form of a joint bearing 23, the overall structure is simplified, the installation and maintenance work are convenient, and the lateral force can be released to prevent over-constraint, reduce the deformation of the machine slot structure when it is subjected to external force, and can better adapt to various complex working environments, ensuring the stability and continuity of the material picking process. In addition, during the unloading process, the hull ups and downs caused by the roll or surge of the hull will cause the material state to change significantly. The single ball joint structure can realize swing following, so that the vertical buried scraper picking head can flexibly adapt to the changes in the material state, avoid the situation of uneven force, ensure the smoothness of material picking, improve the material picking efficiency, and reduce the equipment failure rate.
[0042] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A single ball joint swing structure of a vertical buried scraper, characterized in that: The invention comprises a machine slot side plate (1) arranged on both sides of a buried scraper, wherein a swing following mechanism (2) is arranged on both sides of the machine slot side plate (1), wherein the swing following mechanism (2) comprises two mounting seats (21), a hinge shaft (22) and a joint bearing (23), wherein the two mounting seats (21) are symmetrically arranged on both sides of the machine slot side plate (1), wherein both ends of the hinge shaft (22) are rotatably connected to the two mounting seats (21), wherein the hinge shaft (22) is arranged on the inner ring of the joint bearing (23), wherein the buried scraper is arranged on the outer ring of the joint bearing (23), and wherein a buffer shaft device (3) for buffering is arranged on the machine slot side plate (1).
2. The single ball joint swing structure of a vertical buried scraper according to claim 1 is characterized in that: Both mounting seats (21) are provided with a trapezoidal rib plate (4) for improving the load-bearing capacity, and the trapezoidal rib plate (4) is connected to the corresponding mounting seat (21).
3. The single ball joint swing structure of a vertical buried scraper according to claim 1 is characterized in that: There are two groups of buffer shaft devices (3) in each of the machine slot side plates (1), and the two groups of buffer shaft devices (3) are symmetrically arranged on both sides of the machine slot side plate (1). Each of the buffer shaft devices (3) comprises a buffer column (31) and a buffer spring (32), wherein the buffer column (31) is vertically arranged on the machine slot side plate (1), and one end of the buffer spring (32) is connected to the bottom of the buffer column (31).
4. The single ball joint swing structure of a vertical buried scraper according to claim 3 is characterized in that: The buffer shaft device (3) further comprises a buffer block (33), wherein the buffer block (33) is connected to an end of the buffer spring (32) away from the buffer column (31).
5. The single ball joint swing structure of a vertical buried scraper according to claim 4 is characterized in that: A spacer sleeve (5) is provided between any of the mounting seats (21) and the machine slot side plate (1); the spacer sleeve (5) is connected to the mounting seat (21); the hinge shaft (22) passes through the corresponding spacer sleeve (5); and the buffer block (33) is located above the corresponding spacer sleeve (5).
6. The single ball joint swing structure of a vertical buried scraper according to claim 3 is characterized in that: A plurality of clamping plates (6) for fixing the buffer columns (31) are arranged on each of the machine slot side plates (1), and the plurality of clamping plates (6) correspond to the plurality of buffer columns (31) one by one.
7. The single ball joint swing structure of a vertical buried scraper according to claim 1 is characterized in that: Each of the machine slot side plates (1) is provided with reinforcing ribs (7) on the outside for increasing the structural strength.
8. The single ball joint swing structure of a vertical buried scraper according to claim 1 is characterized in that: A tilt sensor (8) for detecting the tilt angle is also arranged on the top of the machine slot side plate (1).