Constant rolling pressure type protective film bubble-free winding mechanism

By setting a limiting rod, auxiliary screw, telescopic assembly and hydraulic cylinder in the winding mechanism of the coating machine, the height adjustment of the winding roller and the disassembly and assembly of different specifications is achieved, the problem of constant roller pressure in the existing technology cannot be achieved, effectively preventing the generation of air bubbles and simplifying the replacement process of the winding roller.

CN222683811UActive Publication Date: 2025-03-28GUANGDONG QINLE NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202421531355.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-01
Publication Date
2025-03-28
Estimated Expiration
2034-07-01

AI Technical Summary

Technical Problem

In the existing coating machines, it is impossible to accurately control the pressure of the extrusion roller to achieve constant rolling pressure of the protective film during the winding process, resulting in bubble generation, and the extrusion roller disassembly and assembly is cumbersome, making it inconvenient to replace the winding roller.

Method used

By setting a limiting rod, auxiliary screw, telescopic assembly and hydraulic cylinder in the winding mechanism, the height adjustment of the winding roller and the disassembly and assembly of different specifications can be achieved, and the pressure of the winding roller is accurately controlled to ensure the constant rolling pressure of the protective film during the winding process.

Benefits of technology

It effectively prevents the generation of bubbles, simplifies the disassembly and assembly and replacement of the winding roller, and improves the winding efficiency and the convenience of the equipment.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222683811U_ABST
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Abstract

The utility model relates to the technical field of coating machines, in particular to a rolling pressure constant type protective film bubble-free winding mechanism which comprises a base and supporting plates symmetrically arranged at the top of the base and further comprises a telescopic assembly, a positioning assembly, a lifting plate, a winding roller, a hydraulic cylinder and a limiting assembly, and the telescopic assembly is arranged on one side of each supporting plate; a limiting clamping rod is placed in a first limiting groove, the horizontal position of the limiting clamping rod is adjusted, after the horizontal position of the limiting clamping rod is adjusted, an auxiliary screw rod is rotated, the horizontal position of a telescopic assembly is conveniently adjusted, and then winding rollers with different lengths can be conveniently used; and a second positioning groove in the transverse rod can be clamped with a limiting plate, the winding roller can be conveniently installed, then a lifting plate is connected with a fixing plate, the lifting plate can slide in a rectangular hole by starting a hydraulic cylinder, and a user can conveniently adjust the height of the winding roller.
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Description

Technical Field

[0001] The utility model relates to the technical field of coating machines, in particular to a bubble-free rolling mechanism for a protective film with constant rolling pressure. Background Art

[0002] Coating machines are mainly used for surface coating production of films, papers, etc. Coating machines are machines that coat a layer of glue, coating or ink with specific functions on the rolled substrate, and then rewind it after drying. It uses a special multifunctional coating head and can achieve various forms of surface coating. The rewinding and unwinding of the coating machine are equipped with full-speed automatic film splicing mechanisms and PLC program tension closed-loop automatic control.

[0003] Chinese patent CN219098221U discloses a bubble-free winding device for a coating machine, which includes a winding station, a pressure measuring trolley and a trolley driving source. The winding station is provided with a first winding roller, a second winding roller and a rotating driving source, and the pressure measuring trolley is provided with a pressure wheel assembly and a pressure measuring sensor. The technical solution can detect the change in the winding diameter or the winding diameter size of the first winding roller or the second winding roller in real time. When the winding diameter of the material roll reaches a preset parameter, the pressure measuring sensor triggers the rotating driving source and the trolley driving source, and the trolley driving source drives the pressure measuring trolley away from the winding station, and then the rotating driving source is used to drive the first winding roller and the second winding roller to swap positions, and then the trolley driving source drives the pressure measuring trolley to approach the winding station again. Such a structural design can fully automatically change rolls and unload materials, greatly optimizes the winding efficiency, and ensures that the pressure of the pressure wheel assembly and the winding roller is constant, which solves the technical problem of bubbles appearing during winding in the traditional solution.

[0004] However, although the bubble-free winding device of the coating machine can be used to drive the first winding roller and the second winding roller to swap positions through a rotating driving source, it is unable to achieve constant rolling pressure of the protective film during the winding process by accurately controlling the pressure of the squeezing roller to effectively prevent the generation of bubbles, and the squeezing roller is cumbersome to disassemble and assemble, making it inconvenient to replace the winding roller. Utility Model Content

[0005] In view of the above problems, a bubble-free winding mechanism for protective film with constant roller pressure is provided. The limit card rod is placed inside the first limit groove and the horizontal position of the limit card rod is adjusted. When the horizontal position of the limit card rod is adjusted, the auxiliary screw is rotated to facilitate the adjustment of the horizontal position of the telescopic assembly, thereby facilitating the use of winding rollers of different lengths. The cross bar is driven by the fixed plate, and the second positioning groove inside the cross bar can be engaged with the limit plate to facilitate the installation of the winding roller. Then the lifting plate is connected to the fixed plate. By starting the hydraulic cylinder, the lifting plate can slide inside the rectangular hole, which is convenient for users to adjust the height of the winding roller.

[0006] In order to solve the problems of the prior art, the utility model provides a roller pressure constant type protective film bubble-free winding mechanism, including a base and a support plate symmetrically arranged on the top of the base, the winding mechanism also includes a telescopic component, a positioning component, a lifting plate, a winding roller, a hydraulic cylinder and a limit component, the telescopic component is arranged on one side of the support plate, the positioning component is arranged at one end of the telescopic component, the lifting plate is arranged inside the support plate, the winding roller is arranged at one end of the positioning component, the hydraulic cylinder is arranged below the lifting plate, and the limit component is arranged on one side of the support plate.

[0007] Preferably, a positioning plate is provided on one side of the inner wall of the support plate, a positioning column is provided on one side of the positioning plate, the positioning plate and the positioning column are connected via a working bearing, and a first limiting groove is provided at one end of the positioning column.

[0008] Preferably, the telescopic assembly comprises a limiting clamp rod, the limiting clamp rod is arranged inside the first limiting groove, and one side of the positioning column is threadedly penetrated by an auxiliary screw rod in contact with the limiting clamp rod.

[0009] Preferably, the positioning assembly comprises a fixing plate and a cross bar, the fixing plate is arranged at one end of the limiting clamping rod, the cross bar is arranged at one end of the fixing plate, and a second positioning groove is opened inside the cross bar.

[0010] Preferably, both ends of the winding roller are fixedly connected with limit plates, the limit plates match the second positioning grooves, and annular plates are symmetrically arranged on the outer wall of the winding roller.

[0011] Preferably, a rectangular hole is opened inside the support plate, the rectangular hole matches the lifting plate, and a telescopic rod connected to the lifting plate is provided at the output end of the hydraulic cylinder.

[0012] Preferably, a hollow plate is provided on one side of the support plate, a push plate is slidably installed inside the hollow plate, a screw column is threaded through one end of the push plate, a handle is provided at the input end of the screw column, a positioning screw is threaded through the other end of the push plate, and a protective pad is provided at the output end of the positioning screw.

[0013] Preferably, a limiting slide groove is provided on the top of the base, a limiting slider is slidably installed inside the limiting slide groove, a placement plate is provided on the top of the limiting slider, a roller hole is provided on the top of the placement plate, and a pressure screw in contact with the base is provided on the top of the placement plate.

[0014] Compared with the prior art, the utility model has the following beneficial effects:

[0015] By placing the limit card rod inside the first limit groove and adjusting the horizontal position of the limit card rod, the auxiliary screw is rotated when the horizontal position of the limit card rod is adjusted, so as to facilitate the adjustment of the horizontal position of the telescopic assembly, thereby facilitating the use of winding rollers of different lengths. The cross bar is driven by the fixed plate, and the second positioning groove inside the cross bar can be engaged with the limit plate, which is convenient for the installation of the winding roller. Through the cooperation of the telescopic assembly and the positioning assembly, the winding rollers of different specifications can be disassembled and assembled, which is convenient for the replacement of the winding roller. The lifting plate is connected to the fixed plate, and the lifting plate can be slid inside the rectangular hole by starting the hydraulic cylinder, which is convenient for the user to adjust the height of the winding roller. By accurately controlling the pressure of the winding roller, the constant rolling pressure of the protective film during the winding process is achieved, which effectively prevents the generation of bubbles. Finally, the position of the limit assembly is adjusted to make the limit assembly contact with different winding positions of the coating machine, which is convenient for the installation of the winding mechanism and easy to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 The figure is a schematic diagram of the overall structure of a bubble-free winding mechanism for a protective film with constant roller pressure.

[0017] Figure 2 The figure is a side view structural schematic diagram of a bubble-free rolling mechanism for a protective film with constant roller pressure.

[0018] Figure 3 The present invention is a schematic diagram of the base bottom structure of a bubble-free rolling mechanism for a protective film with constant roller pressure.

[0019] Figure 4 It is a schematic diagram of the exploded structure of the telescopic component of a bubble-free winding mechanism for a protective film with constant roller pressure.

[0020] Figure 5 The present invention is a schematic diagram of the installation structure of a winding roller of a bubble-free winding mechanism for a protective film with constant roller pressure.

[0021] Figure 6 The present invention is a schematic diagram of the push plate installation structure of a bubble-free winding mechanism for a protective film with constant roller pressure.

[0022] The numbers in the figure are: 1. Base; 2. Support plate; 3. Lifting plate; 4. Winding roller; 5. Hydraulic cylinder; 6. Positioning plate; 7. Positioning column; 8. Limiting rod; 9. Auxiliary screw; 10. Fixed plate; 11. Cross bar; 12. Limiting plate; 13. Ring plate; 14. Rectangular hole; 15. Hollow plate; 16. Push plate; 17. Thread column; 18. Positioning screw; 19. Protective pad; 20. Limiting slide groove; 21. Placement plate; 22. Pressure screw. DETAILED DESCRIPTION

[0023] In order to further understand the features, technical means, specific objectives and functions of the present invention, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0024] Please refer to Figures 1 to 6 A roller pressure constant protective film bubble-free winding mechanism includes a base 1 and a support plate 2 symmetrically arranged on the top of the base 1. The winding mechanism also includes a telescopic component, a positioning component, a lifting plate 3, a winding roller 4, a hydraulic cylinder 5 and a limit component. The telescopic component is arranged on one side of the support plate 2, the positioning component is arranged at one end of the telescopic component, the lifting plate 3 is arranged inside the support plate 2, the winding roller 4 is arranged at one end of the positioning component, the hydraulic cylinder 5 is arranged below the lifting plate 3, and the limit component is arranged on one side of the support plate 2.

[0025] By cooperating with the telescopic component and the positioning component, the winding roller 4 of different specifications can be disassembled and assembled, which is convenient for the replacement of the winding roller 4. At the same time, the lifting plate 3 is connected to the fixed plate 10. By starting the hydraulic cylinder 5, the lifting plate 3 can slide inside the rectangular hole 14, which is convenient for the user to adjust the height of the winding roller 4. By accurately controlling the pressure of the winding roller 4, a constant rolling pressure of the protective film during the winding process is achieved, which effectively prevents the generation of bubbles. Finally, the position of the limit component is adjusted to make the limit component contact with different winding places of the coating machine, which is convenient for the installation of the winding mechanism and easy to use.

[0026] like Figure 1 and Figure 4 As shown, a positioning plate 6 is provided on one side of the inner wall of the support plate 2, a positioning column 7 is provided on one side of the positioning plate 6, the positioning plate 6 and the positioning column 7 are connected by a working bearing, and a first limiting groove is provided at one end of the positioning column 7.

[0027] Under the action of the working bearing, the positioning plate 6 and the positioning column 7 can be connected, which facilitates the stable rotation of the positioning column 7 and improves the safety of the product.

[0028] like Figure 4 As shown, the telescopic assembly includes a limiting clamp rod 8, which is arranged inside the first limiting groove, and an auxiliary screw rod 9 in contact with the limiting clamp rod 8 is threadedly penetrated on one side of the positioning column 7.

[0029] Place the limit rod 8 inside the first limit groove and adjust the horizontal position of the limit rod 8. After the horizontal position of the limit rod 8 is adjusted, rotate the auxiliary screw 9 to facilitate the adjustment of the horizontal position of the telescopic assembly, thereby facilitating the use of winding rollers 4 of different lengths.

[0030] like Figure 4As shown, the positioning assembly includes a fixing plate 10 and a cross bar 11. The fixing plate 10 is arranged at one end of the limiting clamping rod 8, and the cross bar 11 is arranged at one end of the fixing plate 10. A second positioning groove is opened inside the cross bar 11.

[0031] The cross bar 11 is driven by the fixing plate 10 , and the second positioning groove inside the cross bar 11 can be engaged with the limiting plate 12 , so as to facilitate the installation of the winding roller 4 .

[0032] like Figure 4 As shown, both ends of the winding roller 4 are fixedly connected with a limit plate 12 , the limit plate 12 matches the second positioning groove, and the outer wall of the winding roller 4 is symmetrically provided with an annular plate 13 .

[0033] The winding roller 4 is easy to assemble and disassemble, and the annular plate 13 has a protective function, which can realize the winding of the bubble film and provide limit protection.

[0034] like Figure 5 As shown, a rectangular hole 14 is opened inside the support plate 2 , and the rectangular hole 14 matches the lifting plate 3 . A telescopic rod connected to the lifting plate 3 is provided at the output end of the hydraulic cylinder 5 .

[0035] The lifting plate 3 is connected to the fixed plate 10 . By starting the hydraulic cylinder 5 , the lifting plate 3 can slide inside the rectangular hole 14 , which makes it convenient for the user to adjust the height of the winding roller 4 .

[0036] like Figure 1 and Figure 6 As shown, a hollow plate 15 is provided on one side of the support plate 2, and a push plate 16 is slidably installed inside the hollow plate 15. A screw column 17 is threaded through one end of the push plate 16, and a handle is provided at the input end of the screw column 17. A positioning screw 18 is threaded through the other end of the push plate 16, and a protective pad 19 is provided at the output end of the positioning screw 18.

[0037] By turning the handle, the handle drives the screw column 17 to rotate, so that the push plate 16 can slide inside the hollow plate 15, which is convenient for stable installation of the mechanism. At the same time, in order to ensure the stability of the mechanism installation, the positioning screw 18 is rotated, and the positioning screw 18 drives the protective pad 19 to move. The protective pad 19 contacts with the external equipment to further realize the positioning of the mechanism.

[0038] like Figure 1 As shown, a limiting groove 20 is provided on the top of the base 1, a limiting slider is slidably installed inside the limiting groove 20, a placing plate 21 is provided on the top of the limiting slider, a roller hole is provided on the top of the placing plate 21, and a pressure screw 22 in contact with the base 1 is provided on the top of the placing plate 21.

[0039] When the winding roller 4 needs to be placed, the horizontal position of the limiting slider is adjusted under the action of the limiting slide groove 20, and the limiting slider drives the placement plate 21 to move. By adjusting the placement plate 21, the placement of winding rollers 4 of different lengths can be achieved, and the stable installation of the placement plate 21 can be achieved by rotating the pressure screw 22.

[0040] The above embodiments only express one or several implementation methods of the present invention, and the description is relatively specific and detailed, but it cannot be understood as limiting the scope of the present invention. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the present invention, which all belong to the protection scope of the present invention. Therefore, the protection scope of the present invention shall be based on the attached claims.

Claims

1. A rolling pressure constant protective film bubble-free winding mechanism, comprising a base (1) and a support plate (2) symmetrically arranged on the top of the base (1), characterized in that: The winding mechanism further comprises a telescopic component, a positioning component, a lifting plate (3), a winding roller (4), a hydraulic cylinder (5) and a limit assembly, wherein the telescopic component is arranged on one side of the support plate (2), the positioning component is arranged at one end of the telescopic component, the lifting plate (3) is arranged inside the support plate (2), the winding roller (4) is arranged at one end of the positioning component, the hydraulic cylinder (5) is arranged below the lifting plate (3), and the limit assembly is arranged on one side of the support plate (2).

2. The bubble-free rolling mechanism for protective film with constant rolling pressure according to claim 1, characterized in that: A positioning plate (6) is provided on one side of the inner wall of the support plate (2), a positioning column (7) is provided on one side of the positioning plate (6), the positioning plate (6) and the positioning column (7) are connected via a working bearing, and a first limiting groove is provided at one end of the positioning column (7).

3. The bubble-free rolling mechanism for protective film with constant rolling pressure according to claim 2, characterized in that: The telescopic assembly comprises a limiting clamp rod (8), the limiting clamp rod (8) is arranged inside the first limiting groove, and one side of the positioning column (7) is threadedly penetrated by an auxiliary screw rod (9) in contact with the limiting clamp rod (8).

4. The bubble-free rolling mechanism for protective film with constant rolling pressure according to claim 3, characterized in that: The positioning assembly comprises a fixing plate (10) and a cross bar (11); the fixing plate (10) is arranged at one end of the limiting clamping rod (8); the cross bar (11) is arranged at one end of the fixing plate (10); and a second positioning groove is provided inside the cross bar (11).

5. The bubble-free rolling mechanism for protective film with constant rolling pressure according to claim 4, characterized in that: Both ends of the winding roller (4) are fixedly connected to a limit plate (12), the limit plate (12) matches the second positioning groove, and an annular plate (13) is symmetrically arranged on the outer wall of the winding roller (4).

6. The bubble-free rolling mechanism for protective film with constant rolling pressure according to claim 1, characterized in that: A rectangular hole (14) is provided inside the support plate (2), and the rectangular hole (14) matches the lifting plate (3). The output end of the hydraulic cylinder (5) is provided with a telescopic rod connected to the lifting plate (3).

7. The bubble-free rolling mechanism for protective film with constant rolling pressure according to claim 1, characterized in that: A hollow plate (15) is provided on one side of the support plate (2), a push plate (16) is slidably installed inside the hollow plate (15), a screw column (17) is threadedly penetrated at one end of the push plate (16), a handle is provided at the input end of the screw column (17), a positioning screw (18) is threadedly penetrated at the other end of the push plate (16), and a protective pad (19) is provided at the output end of the positioning screw (18).

8. The bubble-free rolling mechanism for protective film with constant rolling pressure according to claim 1, characterized in that: A limit slide groove (20) is provided on the top of the base (1), a limit slide block is slidably installed inside the limit slide groove (20), a placement plate (21) is provided on the top of the limit slide block, a roller hole is provided on the top of the placement plate (21), and a pressure screw (22) in contact with the base (1) is provided on the top of the placement plate (21).

Citation Information

Patent Citations

  • Bubble-free winding device applied to coating machine

    CN219098221U