Winding machine for cable production

By introducing a microcontroller-controlled automatic dust cleaning system and elastically-jammed coil installation method into the cable production winder, the problem of difficult to remove dust impurities and inconvenient operation during cable winding is solved, and higher winding cleanliness and more convenient operation is achieved.

CN222683920UActive Publication Date: 2025-03-28HENAN GLOBAL CABLE CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421406178.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-19
Publication Date
2025-03-28
Estimated Expiration
2034-06-19

AI Technical Summary

Technical Problem

The existing winding machine for cable production is difficult to automatically remove dust and impurities on the outside of the cable during the winding process, which affects the cleanliness of the winding appearance. At the same time, the fixing and replacement of the winding plate is inconvenient.

Method used

A winding machine for cable production is designed, using a single-chip microcomputer to control the motor and brush drum for automatic dust cleaning, and the flexible clamping of the wire tray is easily installed and replaced.

Benefits of technology

It realizes automatic cleaning and collection of dust and impurities on the outside of the cable, improves the cleanliness of the cable winding appearance, and simplifies the replacement of the wire disk, making it more convenient to use.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222683920U_ABST
    Figure CN222683920U_ABST
Patent Text Reader

Abstract

The utility model discloses a winding machine for cable production. The winding machine comprises a winding seat, the rear wall of the winding seat is rotationally connected with a winding shaft and a driven shaft through bearings, the winding shaft is sleeved with a wire coil, the front end of the driven shaft is provided with a reciprocating lead screw, the outer side of the reciprocating lead screw is in threaded connection with a threading seat, the rear wall of the winding seat is provided with a cleaning shell through evenly-distributed fixing rods, and evenly-distributed fixing seats are arranged in the cleaning shell; the winding machine comprises a winding base, fixing bases are arranged on the inner side of the winding base, rotating shafts are rotationally connected to the interiors of the fixing bases through bearings, brush cylinders are arranged on the outer sides of the rotating shafts, the winding machine further comprises a single-chip microcomputer, the single-chip microcomputer is arranged on the rear wall of the winding base, and the input end of the single-chip microcomputer is electrically connected with an external power source. According to the cable winding device, dust and other impurities on the outer side of a wound cable can be automatically cleaned and collected, then the winding appearance neatness of the cable is improved, use is convenient, meanwhile, a wire coil is installed and fixed through elastic clamping, and later wire coil replacement operation is convenient.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of cable winding, in particular to a winding machine for cable production. Background Art

[0002] The cable is made of one or more mutually insulated conductors and an outer insulating protective layer. It is a wire that transmits electricity or information from one place to another. The cable is wound through a reel during the production process. When using a reel for some cable production, the winding reel is first fixed to the reel shaft by bolts, and then the initial end of the cable is passed through the wire hole on the device and connected to the winding reel. The reel is then driven by a power device to rotate so that the winding reel rotates to reel the cable. However, during the production process, the cable is affected by the processing environment and static electricity, and dust and other impurities are easily adhered to the outside of the cable. These impurities adhere to the outside of the cable as the cable is reeled, affecting the reel appearance. At the same time, the winding reel is fixed with bolts. When the cable is reeled after the cable is reeled, the bolts need to be removed and then installed, which is inconvenient to operate. Utility Model Content

[0003] The technical problem to be solved by the utility model is to overcome the existing defects and provide a winding machine for cable production. The device can automatically clean and collect dust and other impurities on the outside of the cable being wound, thereby improving the neatness of the wound appearance of the cable and being easy to use. At the same time, the device installs and fixes the wire reel through elastic clamping, and the later replacement of the wire reel is convenient, which can effectively solve the problems in the background technology.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a cable production winding machine, comprising a winding seat;

[0005] Winding seat: Its rear wall is rotatably connected to the winding shaft and the driven shaft through bearings, the outer side of the winding shaft is sleeved with a wire drum, the front end of the driven shaft is provided with a reciprocating screw, the outer side of the reciprocating screw is threadedly connected to the threading seat, the rear wall of the winding seat is provided with a cleaning shell through evenly distributed fixing rods, the interior of the cleaning shell is provided with evenly distributed fixing seats, the interior of the fixing seats is rotatably connected to the rotating shaft through bearings, and the outer side of the rotating shaft is provided with a brush cylinder. The device can automatically clean and collect dust and other impurities on the outside of the cable in the winding operation, thereby improving the neatness of the cable winding appearance and is easy to use. At the same time, the device installs and fixes the wire drum through elastic clamping, and the later replacement of the wire drum is convenient.

[0006] Furthermore, it also includes a single chip microcomputer, which is arranged on the rear wall of the winding seat. The input end of the single chip microcomputer is electrically connected to the external power supply, which is convenient for controlling electrical components.

[0007] Furthermore, a guide groove is provided on the outer side of the winding shaft, and the inside of the wire drum is slidably connected to the guide groove via a guide bar to prevent relative rotation between the wire drum and the winding shaft.

[0008] Furthermore, a groove is provided at the front end of the winding shaft, and a limit seat is provided inside the groove through a telescopic column and a spring. The spring is movably connected to the outer end of the telescopic column, and the rear side of the limit seat is in contact with the front side of the wire drum. The limit seat limits the longitudinal movement of the wire drum through the compression force of the spring.

[0009] Furthermore, a guide rod is provided on the rear wall of the winding seat, and the upper end of the threading seat is slidably connected to the guide rod to prevent the threading seat from rotating during the longitudinal movement.

[0010] Furthermore, bevel gears are provided at both ends of the rotating shaft, and two adjacent bevel gears are meshed and connected. A motor 1 is provided on the front side of the cleaning shell, and the input end of the motor 1 is electrically connected to the output end of the single-chip microcomputer. The output shaft of the motor 1 is fixedly connected to the front end of the rotating shaft on the upper side, and a brush is used to clean impurities adhered to the outside of the wound cable.

[0011] Furthermore, a dust box is provided on the rear side of the winding seat, an air outlet pipe is penetrated through the rear wall of the dust box, an induced draft fan is provided at the front end of the air outlet pipe, the input end of the induced draft fan is electrically connected to the output end of the single-chip microcomputer, a filter is provided at the rear end of the air outlet pipe, and the top of the cleaning shell is connected to the top of the dust box through a dust suction pipe to collect dust and other impurities adhered to the outer side during the cable winding process.

[0012] Furthermore, the rear side of the winding seat is rotatably connected to a driving shaft through a bearing, and pulleys are provided at the rear ends of the driving shaft, winding shaft and driven shaft. The pulleys are connected by belt transmission, and the pulleys are distributed in a triangular shape. Motor 2 is provided on the rear wall of the winding seat, and the input end of motor 2 is electrically connected to the output end of the single-chip microcomputer. The output shaft of motor 2 is fixedly connected to the front end of the driving shaft. The first stage drives multi-stage movement, so that the winding shaft and the driven shaft rotate synchronously.

[0013] Compared with the prior art, the utility model has the following advantages:

[0014] 1. During the cable winding process, the single-chip microcomputer starts the motor so that its output shaft drives the upper rotating shaft to rotate in the opposite direction. The upper rotating shaft drives the remaining rotating shafts to rotate synchronously through the meshing connection between the bevel gears. The rotating shaft drives the brush cylinder to rotate. During the rotation of the brush cylinder, it flexibly contacts the outer side of the cable to clean the dust and impurities adhering to the outside of the cable. At the same time, the single-chip microcomputer starts the induced draft fan through negative pressure so that the gas carries the dust and impurities dropped by the cable cleaning into the dust collecting box through the dust suction pipe. The dust and impurities are filtered out of the dust collecting box through the filter. It is easy to use. The cable production winder can automatically clean and collect dust and other impurities on the outside of the cable in the winding operation, thereby improving the neatness of the cable winding appearance and is easy to use.

[0015] 2. When the cable is wound, press the limit seat to make it enter the groove, and the telescopic end of the telescopic column and the spring will contract, thereby releasing the longitudinal limit of the wire drum. Then slide the wire drum forward along the guide groove to take it out, and install the replaced empty wire drum according to the same principle. The compression force of the spring makes the limit seat limit the front side of the installed wire drum, and then the wire drum is elastically installed and fixed, which is easy to operate. The cable production winder installs and fixes the wire drum through elastic clamping, and the later replacement of the wire drum is convenient. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the structure of the utility model;

[0017] Figure 2 It is a schematic diagram of the right side structure of the utility model;

[0018] Figure 3 This is an enlarged structural diagram of the utility model at A;

[0019] Figure 4 It is a schematic diagram of the enlarged structure of point B of the utility model.

[0020] In the figure: 1 winding seat, 2 single chip microcomputer, 3 winding shaft, 4 wire drum, 5 guide groove, 6 telescopic column, 7 spring, 8 limit seat, 9 driven shaft, 10 reciprocating screw, 11 threading seat, 12 guide rod, 13 cleaning shell, 14 fixed seat, 15 rotating shaft, 16 brush cylinder, 17 bevel gear, 18 motor 1, 19 dust collecting box, 20 induced draft fan, 21 exhaust pipe, 22 filter screen, 23 dust suction pipe, 24 pulley, 25 belt, 26 motor 2. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figure 1-4 ,This embodiment provides a technical solution: a cable production winding machine, comprising a winding seat 1;

[0023] Winding seat 1: its rear wall is rotatably connected with winding shaft 3 and driven shaft 9 through bearings, the outer side of winding shaft 3 is sleeved with wire drum 4, the front end of driven shaft 9 is provided with reciprocating screw 10, the outer side of reciprocating screw 10 is threadedly connected with threading seat 11, the rear wall of winding seat 1 is provided with cleaning shell 13 through evenly distributed fixing rods, the interior of cleaning shell 13 is provided with evenly distributed fixing seats 14, the interior of fixing seats 14 is rotatably connected with rotating shaft 15 through bearings, the outer side of rotating shaft 15 is provided with brush cylinder 16, and also includes single chip microcomputer 2, single chip microcomputer 2 is arranged on the rear wall of winding seat 1, the input end of single chip microcomputer 2 is electrically connected with external power supply, the rear wall of winding seat 1 is provided with guide rod 12, the upper end of threading seat 11 is slidably connected with guide rod 12, rotating Bevel gears 17 are provided at both ends of the shaft 15, and two adjacent bevel gears 17 are meshed and connected. A motor 18 is provided on the front side of the cleaning shell 13, and the input end of the motor 18 is electrically connected to the output end of the single-chip microcomputer 2. The output shaft of the motor 18 is fixedly connected to the front end of the upper rotating shaft 15. A dust box 19 is provided on the rear side of the winding seat 1, and an air outlet pipe 21 is penetrated through the rear wall of the dust box 19. An induced draft fan 20 is provided at the front end of the air outlet pipe 21, and the input end of the induced draft fan 20 is electrically connected to the output end of the single-chip microcomputer 2. A filter screen 22 is provided at the rear end of the air outlet pipe 21. The top of the cleaning shell 13 is connected to the top of the dust box 19 through a dust suction pipe 23. The rear side of the winding seat 1 is rotatably connected to a drive shaft through a bearing. The drive shaft, the winding shaft 3 and the driven The rear end of the shaft 9 is provided with a pulley 24, and the pulleys 24 are connected by a belt 25 for transmission. The pulleys 24 are distributed in a triangle. A motor 26 is provided on the rear wall of the winding seat 1. The input end of the motor 26 is electrically connected to the output end of the single-chip computer 2, and the output shaft of the motor 26 is fixedly connected to the front end of the driving shaft. When the device is used to wind up the cable production, the output end of the cable is first passed through the cleaning shell 13 and the threading seat 11 in sequence and fixed on the wire drum 4. Then the single-chip computer 2 starts the motor 26 so that its output shaft drives the driving shaft to rotate in the opposite direction. The driving shaft rotates, thereby driving the winding shaft 3 and the driven shaft 9 to rotate synchronously through the belt transmission between the pulley 24 and the belt 25. The winding shaft 3 is driven by the clamping connection between the guide bar and the guide groove 5. The cable drum 4 rotates to reel up the cable, and at the same time, the driven shaft 9 drives the reciprocating screw 10 to rotate. The reciprocating screw 10 is threadedly connected so that the threading seat 11 moves back and forth longitudinally along the guide rod 12. The threading seat 11 guides the cable wound on the cable drum 4 so that the cable on the cable drum 4 can be evenly wound. At the same time, the single-chip microcomputer 2 starts the motor 18 so that its output shaft drives the upper rotating shaft 15 to rotate in the opposite direction. The upper rotating shaft 15 is meshed with the bevel gears 17 to drive the remaining rotating shafts 15 to rotate synchronously. The rotating shaft 15 drives the brush cylinder 16 to rotate. During the rotation of the brush cylinder 16, it flexibly contacts the outer side of the cable, thereby cleaning the dust and impurities adhering to the outer side of the cable.At the same time, the single chip computer 2 starts the induced draft fan 20 to pass through the negative pressure so that the gas carries the dust and impurities dropped by the cable cleaning into the dust collecting box 19 through the dust suction pipe 23, and the dust and impurities are filtered out of the gas in the dust collecting box 19 through the filter screen 22. It is easy to use. The cable production reel can automatically clean and collect dust and other impurities on the outer side of the cable in the reeling operation, thereby improving the neatness of the cable reeling appearance, and is easy to use;

[0024] The outer side of the winding shaft 3 is provided with a guide groove 5, and the interior of the wire drum 4 is slidably connected with the guide groove 5 by a guide strip. The front end of the winding shaft 3 is provided with a groove, and the interior of the groove is provided with a limit seat 8 through a telescopic column 6 and a spring 7. The spring 7 is movably sleeved with the outer end of the telescopic column 6, and the rear side of the limit seat 8 contacts the front side of the wire drum 4. When the cable is wound, the limit seat 8 is pressed to make it enter the groove, and the telescopic end of the telescopic column 6 and the spring 7 are contracted, thereby releasing the longitudinal movement limit of the wire drum 4. Subsequently, the wire drum 4 is slid forward along the guide groove 5 and taken out, and the replaced empty wire drum 4 is installed according to the same principle. The compression elastic force of the spring 7 makes the limit seat 8 limit the front side of the installed wire drum 4, and then the wire drum 4 is elastically installed and fixed, which is convenient to operate. The cable production winder is installed and fixed to the wire drum 4 by elastic clamping, and the later replacement of the wire drum 4 is convenient.

[0025] The working principle of a cable production reel provided by the utility model is as follows: when the device is used to reel the cable production, the output end of the cable is first passed through the cleaning shell 13 and the threading seat 11 in sequence and fixed on the wire drum 4, and then the single-chip microcomputer 2 starts the motor 26 to make its output shaft drive the driving shaft to rotate in the opposite direction, and the driving shaft rotates to drive the reel 3 and the driven shaft 9 to rotate synchronously through the belt transmission between the pulley 24 and the belt 25, and the reel 3 drives the wire drum 4 to rotate through the clamping connection between the guide bar and the guide groove 5, so as to reel the cable. At the same time, the driven shaft 9 drives the reciprocating screw 10 to rotate, and the reciprocating screw 10 is connected by a thread so that the threading seat 11 moves back and forth longitudinally along the guide rod 12, and the cable wound on the wire drum 4 is guided by the threading seat 11, so that the cable on the wire drum 4 can be wound evenly. At the same time, the single-chip microcomputer 2 starts the motor 18 to make its output shaft drive the rotating shaft 15 at the upper end to rotate in the opposite direction, and the rotating shaft 1 at the upper end 5 is connected by meshing between the bevel gears 17, thereby driving the remaining rotating shafts 15 to rotate synchronously, and the rotating shaft 15 drives the brush cylinder 16 to rotate. During the rotation of the brush cylinder 16, it flexibly contacts with the outer side of the cable, thereby cleaning the dust and impurities adhered to the outer side of the cable. At the same time, the single-chip microcomputer 2 starts the induced draft fan 20 to make the gas carry the dust and impurities dropped by the cable cleaning into the dust collecting box 19 through the dust suction pipe 23 through the negative pressure, and the dust and impurities are filtered out of the gas in the dust collecting box 19 through the filter screen 22. It is convenient to use. When the cable is wound up, the limit seat 8 is pressed to enter the groove, and the telescopic end of the telescopic column 6 and the spring 7 are contracted, thereby releasing the longitudinal movement limit of the wire drum 4, and then the wire drum 4 is slid forward along the guide groove 5 to be taken out, and the replaced empty wire drum 4 is installed according to the same principle. The compression elastic force of the spring 7 makes the limit seat 8 limit the front side of the installed wire drum 4, and then the wire drum 4 is elastically installed and fixed, which is convenient to operate.

[0026] It is worth noting that the single chip computer 2 disclosed in the above embodiment can adopt MCS-51, the motor 18 can adopt 130SZ01, the induced draft fan 20 can adopt F4-72, and the motor 2 26 can adopt Y80M1-2. The single chip computer 2 controls the motor 18, the induced draft fan 20 and the motor 2 26 using methods commonly used in the prior art.

[0027] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A cable production winding machine, characterized in that: It comprises a winding seat (1); The winding seat (1) has a rear wall which is rotatably connected to a winding shaft (3) and a driven shaft (9) through bearings, a wire drum (4) is sleeved on the outer side of the winding shaft (3), a reciprocating screw (10) is provided at the front end of the driven shaft (9), a threading seat (11) is threadedly connected to the outer side of the reciprocating screw (10), a cleaning shell (13) is provided on the rear wall of the winding seat (1) through evenly distributed fixing rods, evenly distributed fixing seats (14) are provided inside the cleaning shell (13), a rotating shaft (15) is rotatably connected to the inside of the fixing seats (14) through bearings, and a brush cylinder (16) is provided on the outer side of the rotating shaft (15).

2. A cable production winding machine according to claim 1, characterized in that: It also comprises a single chip microcomputer (2), wherein the single chip microcomputer (2) is arranged on the rear wall of the winding seat (1), and the input end of the single chip microcomputer (2) is electrically connected to an external power supply.

3. A cable production winding machine according to claim 1, characterized in that: A guide groove (5) is provided on the outer side of the winding shaft (3), and the inside of the wire drum (4) is slidably connected to the guide groove (5) via a guide bar.

4. A cable production winding machine according to claim 1, characterized in that: The front end of the winding shaft (3) is provided with a groove, and a limit seat (8) is provided inside the groove through a telescopic column (6) and a spring (7). The spring (7) is movably sleeved with the outer end of the telescopic column (6), and the rear side of the limit seat (8) is in contact with the front side of the wire drum (4).

5. A cable production winding machine according to claim 1, characterized in that: A guide rod (12) is provided on the rear wall of the winding seat (1), and the upper end of the threading seat (11) is slidably connected to the guide rod (12).

6. A cable production winding machine according to claim 2, characterized in that: Both ends of the rotating shaft (15) are provided with bevel gears (17), and two adjacent bevel gears (17) are meshedly connected. A motor 1 (18) is provided on the front side of the cleaning shell (13), and the input end of the motor 1 (18) is electrically connected to the output end of the single-chip computer (2), and the output shaft of the motor 1 (18) is fixedly connected to the front end of the rotating shaft (15) on the upper side.

7. A cable production winding machine according to claim 2, characterized in that: A dust box (19) is provided at the rear side of the winding seat (1); an air outlet pipe (21) is provided through the rear wall of the dust box (19); a draft fan (20) is provided at the front end of the air outlet pipe (21); an input end of the draft fan (20) is electrically connected to an output end of the single-chip computer (2); a filter screen (22) is provided at the rear end of the air outlet pipe (21); and the top of the cleaning shell (13) is connected to the top of the dust box (19) through a dust suction pipe (23).

8. A cable production winding machine according to claim 2, characterized in that: The rear side of the winding seat (1) is rotatably connected to a driving shaft via a bearing, and the rear ends of the driving shaft, the winding shaft (3) and the driven shaft (9) are all provided with pulleys (24), and the pulleys (24) are connected to each other via belts (25), and the pulleys (24) are distributed in a triangular shape, and a second motor (26) is provided on the rear wall of the winding seat (1), and the input end of the second motor (26) is electrically connected to the output end of the single chip computer (2), and the output shaft of the second motor (26) is fixedly connected to the front end of the driving shaft.