Textile fabric dyeing system and device

Abstract

The utility model relates to the field of cloth dyeing processing, in particular to a textile cloth dyeing system and device, which comprises a dye vat, a driving roller is rotatably mounted at the top of an inner cavity of the dye vat through a bearing, and a compression roller is rotatably mounted at the bottom of the inner cavity of the dye vat through a bearing; the dyeing mechanism is used for dyeing the textile fabric and is mounted on the surface of the dye vat in a penetrating manner; when fluff on the surface of cloth is cleaned, a transmission motor works to drive a rotating rod and a double-shaft belt pulley to rotate, the double-shaft belt pulley drives a first belt pulley to rotate through transmission connection with a first transmission belt, and the first belt pulley synchronously drives a second brushing roller to rotate to clean the fluff on the surface of the cloth. When the second brushing roller rotates, the two transmission gears drive the first brushing roller to rotate synchronously along with meshing of the transmission gears, and the fluff cleaning effect is further improved.

Description

Technical Field

[0001] The utility model relates to the field of cloth dyeing and processing, in particular to a textile cloth dyeing system and a device. Background Art

[0002] With the progress of society, the textile industry has also become a traditional pillar industry in my country, including textile, printing and dyeing, chemical fiber, clothing and textile special equipment manufacturing. With the rapid development of the national economy, my country's printing and dyeing industry has also entered a period of rapid development, and the equipment and technology level have been significantly improved;

[0003] After searching, a textile fabric dyeing device is found in China's publicly authorized patent (publication number: CN217948471U). Although the utility model has the advantages of spraying the fabric with a certain pressure of high-temperature dyeing liquid before the fabric enters the dyeing liquid, improving the wetting performance of the fabric and the high-temperature softening effect, thereby improving the subsequent fabric dyeing efficiency and quality, the utility model has the following problems:

[0004] 1. The utility model cannot remove the fluff on the fabric during dyeing. The fluff easily absorbs the dye, resulting in a decrease in the concentration of the dye in the dye solution, affecting the dyeing effect;

[0005] 2. When the hair enters the dye solution, it will form impurities, affecting the purity of the dye solution, and then leading to problems such as uneven dyeing and color difference.

[0006] Therefore, a textile fabric dyeing system and device are proposed to solve the above problems. Utility Model Content

[0007] The purpose of the utility model is to provide a textile fabric dyeing system and device in order to solve the above-mentioned problem, thereby improving the problem that the lint on the fabric cannot be removed during dyeing, and the lint easily absorbs the dye, resulting in a decrease in the concentration of the dye in the dye solution, thereby affecting the dyeing effect.

[0008] The utility model achieves the above-mentioned purpose through the following technical solutions. A textile fabric dyeing system and device comprises: a dyeing vat, a transmission roller is rotatably mounted on the top of the inner cavity of the dyeing vat through a bearing, and a pressing roller is rotatably mounted on the bottom of the inner cavity of the dyeing vat through a bearing; a dyeing mechanism, the dyeing mechanism for dyeing textile fabrics is installed through the surface of the dyeing vat; wherein the dyeing mechanism comprises a hair removal component and a mixing component, the hair removal component for cleaning the fluff on the surface of the textile fabric is installed on the top of one side of the dyeing vat, and the mixing component for stirring the dye at the bottom of the inner cavity of the dyeing vat is installed at the bottom of the inner cavity of the dyeing vat; a pre-dyeing mechanism, the pre-dyeing mechanism for pre-dyeing the textile fabric is installed on the top of the dyeing vat.

[0009] Preferably, the hair removal component includes a transmission motor fixedly mounted on the top of the rear side of the dye vat, the output end of the transmission motor passes through the dye vat and extends to the inner cavity of the dye vat, the output end of the transmission motor is fixedly mounted with a rotating rod, the end of the rotating rod away from the transmission motor passes through the transmission roller and the dye vat in sequence and extends to the front side of the dye vat, the end of the rotating rod located outside the dye vat is fixedly mounted with a double-axis pulley, a mounting frame is fixedly mounted on the top of one side of the dye vat, a second brush roller and a first brush roller are sequentially mounted on the inner side of the mounting frame from top to bottom, one end of the first brush roller and the second brush roller both pass through the mounting frame and extend to the outside of the mounting frame, one end of the first brush roller and the second brush roller are fixedly mounted with a transmission gear, the two transmission gears are meshedly connected, the other end of the second brush roller passes through the mounting frame and extends to the outside of the mounting frame, the other end of the second brush roller is fixedly mounted with a first pulley, the surface of the first pulley is wound with a first transmission belt, and the first pulley and the double-axis pulley are connected through the first transmission belt.

[0010] Preferably, a servo motor is fixedly installed at the bottom of one side of the mounting frame, and the output end of the servo motor passes through the mounting frame and extends to the inner side of the mounting frame, and a screw rod is fixedly installed at the output end of the servo motor, and a threaded block is threadedly connected to one side of the surface of the screw rod, and a ring is fixedly installed on the top of the threaded block, and the ring is sleeved on the surface of the first brush roller and the second brush roller, and comb teeth are fixedly installed on the inner ring of the ring.

[0011] Preferably, the mixing assembly includes a protective shell fixedly mounted on one side of the inner cavity of the dye vat, a stirring rod is installed on one side of the protective shell through a bearing, a stirring blade is wound around the surface of the stirring rod, and a first bevel gear is fixedly mounted on one end of the stirring rod located in the inner cavity of the protective shell.

[0012] Preferably, one side of the first bevel gear is meshedly connected with the second bevel gear, and a connecting rod is fixedly installed on the side of the second bevel gear away from the first bevel gear, one end of the connecting rod passes through the protective shell and the dye vat in sequence and extends to the outside of the dye vat, and a second pulley is fixedly installed on the end of the connecting rod located outside the dye vat, a second transmission belt is wound around the surface of the second pulley, and the second pulley is connected to the dual-axis pulley through the second transmission belt.

[0013] Preferably, the pre-dyeing mechanism includes a feed pump fixedly installed on one side of the top of the dye vat, the liquid inlet end of the feed pump is connected to a liquid inlet pipe, the end of the liquid inlet pipe away from the feed pump passes through the bottom of the rear side of the dye vat and extends to the inner cavity of the dye vat, a nozzle is installed on one side of the top of the dye vat, the top of the nozzle passes through the dye vat and extends to the outside of the dye vat, the top of the nozzle is connected to a pressure regulating valve, the liquid outlet end of the feed pump is connected to a liquid outlet pipe, and the end of the liquid outlet pipe away from the feed pump is connected to the top of the pressure regulating valve.

[0014] Preferably, a filter box is fixedly mounted on the rear side of the bottom of the inner cavity of the dye vat, and one end of the liquid inlet pipe located in the inner cavity of the dye vat is connected to the filter box.

[0015] A textile fabric dyeing system includes the following processes:

[0016] S1. When the cloth enters the inner cavity of the dye vat through the hair removal component, the transmission motor drives the rotating rod and the double-axis pulley to rotate, and the double-axis pulley and the first pulley are connected to drive the second brush roller to rotate through the transmission connection of the first transmission belt, and the second brush roller drives two transmission gears to mesh when rotating, driving the second brush roller and the first brush roller to run synchronously to clean the fluff on the surface of the cloth;

[0017] S2. While cleaning the fabric, the second pulley and the second transmission belt rotate along with the double-axis pulley, driving the stirring blade and the stirring rod at the bottom of the dye vat cavity to rotate, stirring the dye in the dye vat cavity;

[0018] S3. After the cloth is cleaned and enters the inner cavity of the dye vat, the feed pump extracts the dye from the inner cavity of the dye vat, sprays the dye onto the surface of the cloth through the nozzle, and then dyes the cloth.

[0019] The beneficial effects of the utility model are:

[0020] 1. When cleaning the fluff on the surface of the fabric, the transmission motor drives the rotating rod and the double-axis pulley to rotate, and the double-axis pulley drives the first pulley to rotate through the transmission connection with the first transmission belt, and the first pulley synchronously drives the second brush roller to rotate to clean the fluff on the surface of the fabric, and when the second brush roller rotates, the two transmission gears drive the first brush roller to rotate synchronously with their own meshing, so as to further improve the fluff cleaning effect, and play a role in cleaning the fluff on the surface of the fabric to avoid the fluff affecting the subsequent dyeing;

[0021] 2. While the double-axis pulley rotates, the second pulley drives the connecting rod to rotate through the transmission connection of the second transmission belt, and the connecting rod synchronously drives the second bevel gear to rotate. The second bevel gear drives the stirring rod and the stirring blade to rotate through the meshing connection with the first bevel gear, stirring the dye at the bottom of the dye vat cavity, thereby preventing the material inside the dye from accumulating at the bottom of the dye vat cavity and affecting the dyeing of the cloth. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a structural schematic diagram of the utility model;

[0023] Figure 2 It is a schematic diagram of the cross-sectional structure of the dyeing vat of the utility model;

[0024] Figure 3 It is a rear view structural schematic diagram of the utility model;

[0025] Figure 4 It is a partial structural schematic diagram of the dyeing mechanism of the utility model;

[0026] Figure 5 This is a schematic diagram of the structure of the hair removal component of the utility model;

[0027] Figure 6 for Figure 5 Enlarged view of area A in the middle;

[0028] Figure 7 It is a schematic diagram of the structure of the pre-dyeing mechanism of the utility model.

[0029] In the figure: 1, dye vat; 2, transmission roller; 3, pressing roller; 4, dyeing mechanism; 41, hair removal component; 411, transmission motor; 412, rotating rod; 413, double-axis pulley; 414, mounting frame; 415, first brush roller; 416, second brush roller; 417, transmission gear; 418, first pulley; 419, first transmission belt; 4101, servo motor; 4102, screw rod; 4103, threaded block; 4104, sleeve ring; 42, mixing component; 421, protective shell; 422, stirring rod; 423, stirring blade; 424, first bevel gear; 425, second bevel gear; 426, connecting rod; 427, second pulley; 428, second transmission belt; 5, pre-dyeing mechanism; 51, feed pump; 52, liquid inlet pipe; 53, nozzle; 54, pressure regulating valve; 55, liquid outlet pipe. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0031] When implementing: Figure 1-7 As shown, a textile fabric dyeing system and device comprises: a dyeing vat 1, a driving roller 2 is rotatably mounted on the top of the inner cavity of the dyeing vat 1 through a bearing, and a pressing roller 3 is rotatably mounted on the bottom of the inner cavity of the dyeing vat 1 through a bearing; a dyeing mechanism 4, the dyeing mechanism 4 for dyeing the textile fabric is installed through the surface of the dyeing vat 1; wherein the dyeing mechanism 4 comprises a hair removal component 41 and a mixing component 42, wherein the hair removal component 41 for cleaning the fluff on the surface of the textile fabric is installed on the top of one side of the dyeing vat 1, and the mixing component 42 for stirring the dye at the bottom of the inner cavity of the dyeing vat 1 is installed at the bottom of the inner cavity of the dyeing vat 1; a pre-dyeing mechanism 5, the pre-dyeing mechanism 5 for pre-dyeing the textile fabric is installed on the inner cavity of the dyeing vat 1 Top; the pre-dyeing mechanism 5 includes a feed pump 51 fixedly installed on one side of the top of the dye vat 1, the liquid inlet end of the feed pump 51 is connected with a liquid inlet pipe 52, the end of the liquid inlet pipe 52 away from the feed pump 51 passes through the bottom of the rear side of the dye vat 1 and extends to the inner cavity of the dye vat 1, a nozzle 53 is installed on one side of the top of the dye vat 1, the top of the nozzle 53 passes through the dye vat 1 and extends to the outside of the dye vat 1, the top of the nozzle 53 is connected with a pressure regulating valve 54, the liquid outlet end of the feed pump 51 is connected with a liquid outlet pipe 55, and the end of the liquid outlet pipe 55 away from the feed pump 51 is connected with the top of the pressure regulating valve 54; a filter box is fixedly installed on the rear side of the bottom of the inner cavity of the dye vat 1, and the end of the liquid inlet pipe 52 located in the inner cavity of the dye vat 1 is connected to the filter box.

[0032] like Figure 1-7As shown, the hair removal component 41 includes a transmission motor 411 fixedly installed on the top of the rear side of the dye vat 1, the output end of the transmission motor 411 penetrates the dye vat 1 and extends to the inner cavity of the dye vat 1, the output end of the transmission motor 411 is fixedly installed with a rotating rod 412, the end of the rotating rod 412 away from the transmission motor 411 sequentially penetrates the transmission roller 2 and the dye vat 1 and extends to the front side of the dye vat 1, the end of the rotating rod 412 located outside the dye vat 1 is fixedly installed with a double-axis pulley 413, a mounting frame 414 is fixedly installed on the top of one side of the dye vat 1, and a second brush roller 416 and a first brush roller 415 are sequentially installed on the inner side of the mounting frame 414 from top to bottom, and one end of the first brush roller 415 and the second brush roller 416 are fixedly installed. The ends of the first brush roller 415 and the second brush roller 416 are both fixedly installed with a transmission gear 417, and the two transmission gears 417 are meshed and connected. The other end of the second brush roller 416 passes through the mounting frame 414 and extends to the outside of the mounting frame 414. The other end of the second brush roller 416 is fixedly installed with a first pulley 418, and the surface of the first pulley 418 is wound with a first transmission belt 419. The first pulley 418 and the dual-axis pulley 413 are connected through the first transmission belt 419. The transmission motor 411 drives the rotating rod 412 and the dual-axis pulley 413 to rotate, and the dual-axis The pulley 413 drives the first pulley 418 to rotate through the transmission connection with the first transmission belt 419, and the first pulley 418 synchronously drives the second brush roller 416 to rotate to clean the fluff on the surface of the cloth, and while the second brush roller 416 rotates, the two transmission gears 417 drive the first brush roller 415 to rotate synchronously as they mesh, further improving the fluff cleaning effect; a servo motor 4101 is fixedly installed at the bottom of one side of the mounting frame 414, and the output end of the servo motor 4101 passes through the mounting frame 414 and extends to the inner side of the mounting frame 414, and a screw rod 4102 is fixedly installed at the output end of the servo motor 4101, and a screw rod 4102 on the surface of the screw rod 4102 A threaded block 4103 is connected to the side thread, and a ring 4104 is fixedly installed on the top of the threaded block 4103. The ring 4104 is sleeved on the surface of the first brush roller 415 and the second brush roller 416, and comb teeth are fixedly installed on the inner ring of the ring 4104. After the first brush roller 415 and the second brush roller 416 have been used for a period of time, the servo motor 4101 drives the lead screw 4102 to rotate, and the lead screw 4102 drives the ring 4104 to reciprocate on the surface of the first brush roller 415 and the second brush roller 416 through the threaded connection with the threaded block 4103, and the hair on the surface of the first brush roller 415 and the second brush roller 416 can be scraped off through the comb teeth on the inner ring of the ring 4104.

[0033] like Figure 1-7As shown, the mixing component 42 includes a protective shell 421 fixedly installed on one side of the inner cavity of the dye vat 1, a stirring rod 422 is installed on one side of the protective shell 421 through a bearing, a stirring blade 423 is wound around the surface of the stirring rod 422, and a first bevel gear 424 is fixedly installed on one end of the stirring rod 422 located in the inner cavity of the protective shell 421; a second bevel gear 425 is meshedly connected to one side of the first bevel gear 424, and a connecting rod 426 is fixedly installed on the side of the second bevel gear 425 away from the first bevel gear 424, one end of the connecting rod 426 passes through the protective shell 421 and the dye vat 1 in sequence and extends to the outside of the dye vat 1, and the connecting rod 426 is located in the dye vat. A second pulley 427 is fixedly mounted on one end of the outer portion of the second pulley 427, a second transmission belt 428 is wound around the surface of the second pulley 427, and the second pulley 427 is connected to the double-axis pulley 413 through the second transmission belt 428. When the double-axis pulley 413 rotates, the second pulley 427 drives the connecting rod 426 to rotate through the transmission connection of the second transmission belt 428, and the connecting rod 426 synchronously drives the second bevel gear 425 to rotate, and the second bevel gear 425 drives the stirring rod 422 and the stirring blade 423 to rotate through the meshing connection with the first bevel gear 424, so as to stir the dye at the bottom of the inner cavity of the dye vat 1.

[0034] like Figure 1-7 As shown, a textile fabric dyeing system includes the following processes:

[0035] S1. When the cloth enters the inner cavity of the dye vat 1 through the hair removal component 41, the transmission motor 411 drives the rotating rod 412 and the double-axis pulley 413 to rotate, and the double-axis pulley 413 and the first pulley 418 drive the second brush roller 416 to rotate through the transmission connection of the first transmission belt 419, and the second brush roller 416 drives the two transmission gears 417 to mesh when rotating, driving the second brush roller 416 and the first brush roller 415 to run synchronously to clean the fluff on the surface of the cloth;

[0036] S2. While cleaning the fabric, the second pulley 427 and the second transmission belt 428 rotate along with the double-axis pulley 413, driving the stirring blade 423 and the stirring rod 422 at the bottom of the inner cavity of the dye vat 1 to rotate, stirring the dye in the inner cavity of the dye vat 1;

[0037] S3, after the cloth is cleaned and enters the inner cavity of the dye vat 1, the feed pump 51 extracts the dye in the inner cavity of the dye vat 1, sprays the dye onto the surface of the cloth through the nozzle 53, and then dyes the cloth.

[0038] When the utility model cleans the fluff on the surface of the cloth, the transmission motor 411 drives the rotating rod 412 and the double-axis pulley 413 to rotate, and the double-axis pulley 413 drives the first pulley 418 to rotate through the transmission connection with the first transmission belt 419, and the first pulley 418 synchronously drives the second brush roller 416 to rotate to clean the fluff on the surface of the cloth, and while the second brush roller 416 rotates, the two transmission gears 417 drive the first brush roller 415 to rotate synchronously with their own meshing, and while the double-axis pulley 413 rotates, the second pulley 427 drives the connecting rod 426 to rotate through the transmission connection of the second transmission belt 428, and the connecting rod 426 synchronously drives the second bevel gear 425 to rotate, and the second bevel gear 425 drives the stirring rod 422 and the stirring blade 423 to rotate through the meshing connection with the first bevel gear 424, so as to stir the dye at the bottom of the inner cavity of the dye vat 1.

[0039] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A textile fabric dyeing system and device, characterized in that: include: A dye vat (1), wherein a transmission roller (2) is rotatably mounted on the top of the inner cavity of the dye vat (1) via a bearing, and a pressing roller (3) is rotatably mounted on the bottom of the inner cavity of the dye vat (1) via a bearing; A dyeing mechanism (4) for dyeing textile fabrics, the dyeing mechanism (4) being installed through the surface of the dyeing vat (1); The dyeing mechanism (4) comprises a hair removal component (41) and a mixing component (42), wherein the hair removal component (41) for cleaning hair on the surface of the textile fabric is installed at the top of one side of the dye vat (1), and the mixing component (42) for stirring the dye at the bottom of the inner cavity of the dye vat (1) is installed at the bottom of the inner cavity of the dye vat (1); A pre-dyeing mechanism (5), used for pre-dyeing textile fabrics, the pre-dyeing mechanism (5) being installed on the top of the dyeing vat (1); The hair removal component (41) comprises a transmission motor (411) fixedly mounted on the top of the rear side of the dye vat (1); the output end of the transmission motor (411) penetrates the dye vat (1) and extends to the inner cavity of the dye vat (1); a rotating rod (412) is fixedly mounted on the output end of the transmission motor (411); the end of the rotating rod (412) away from the transmission motor (411) penetrates the transmission roller (2) and the dye vat (1) in sequence and extends to the front side of the dye vat (1); a double-axis pulley (413) is fixedly mounted on the end of the rotating rod (412) located outside the dye vat (1); a mounting frame (414) is fixedly mounted on the top of one side of the dye vat (1); a second brush roller (416) and a first brush roller (415) are mounted on the inner side of the mounting frame (414) in sequence from top to bottom; One end of the first bristle roller (415) and the second bristle roller (416) both pass through the mounting frame (414) and extend to the outside of the mounting frame (414); one end of the first bristle roller (415) and the second bristle roller (416) are both fixedly mounted with a transmission gear (417); the two transmission gears (417) are meshingly connected; the other end of the second bristle roller (416) passes through the mounting frame (414) and extends to the outside of the mounting frame (414); the other end of the second bristle roller (416) is fixedly mounted with a first pulley (418); a first transmission belt (419) is wound around the surface of the first pulley (418); the first pulley (418) and the double-axis pulley (413) are connected in transmission via the first transmission belt (419).

2. A textile fabric dyeing system and device according to claim 1, characterized in that: A servo motor (4101) is fixedly mounted at the bottom of one side of the mounting frame (414), and the output end of the servo motor (4101) passes through the mounting frame (414) and extends to the inner side of the mounting frame (414), and a screw rod (4102) is fixedly mounted at the output end of the servo motor (4101), and a threaded block (4103) is threadedly connected to one side of the surface of the screw rod (4102), and a ring (4104) is fixedly mounted on the top of the threaded block (4103), and the ring (4104) is sleeved on the surface of the first brush roller (415) and the second brush roller (416), and comb teeth are fixedly mounted on the inner ring of the ring (4104).

3. A textile fabric dyeing system and device according to claim 2, characterized in that: The mixing component (42) comprises a protective shell (421) fixedly mounted on one side of the inner cavity of the dye vat (1); a stirring rod (422) is installed on one side of the protective shell (421) through a bearing; a stirring blade (423) is wound around the surface of the stirring rod (422); and a first bevel gear (424) is fixedly mounted on one end of the stirring rod (422) located in the inner cavity of the protective shell (421).

4. A textile fabric dyeing system and device according to claim 3, characterized in that: One side of the first bevel gear (424) is meshedly connected with a second bevel gear (425); a connecting rod (426) is fixedly mounted on a side of the second bevel gear (425) away from the first bevel gear (424); one end of the connecting rod (426) passes through the protective housing (421) and the dye vat (1) in sequence and extends to the outside of the dye vat (1); a second pulley (427) is fixedly mounted on one end of the connecting rod (426) located outside the dye vat (1); a second transmission belt (428) is wound around the surface of the second pulley (427); the second pulley (427) and the double-axis pulley (413) are connected in transmission via the second transmission belt (428).

5. A textile fabric dyeing system and device according to claim 1, characterized in that: The pre-dyeing mechanism (5) comprises a feed pump (51) fixedly mounted on one side of the top of the dye vat (1); a liquid inlet end of the feed pump (51) is connected to a liquid inlet pipe (52); an end of the liquid inlet pipe (52) away from the feed pump (51) penetrates the bottom of the rear side of the dye vat (1) and extends to the inner cavity of the dye vat (1); a nozzle (53) is installed on one side of the top of the dye vat (1); the top end of the nozzle (53) penetrates the dye vat (1) and extends to the outside of the dye vat (1); the top end of the nozzle (53) is connected to a pressure regulating valve (54); the liquid outlet end of the feed pump (51) is connected to a liquid outlet pipe (55); an end of the liquid outlet pipe (55) away from the feed pump (51) is connected to the top end of the pressure regulating valve (54).

6. A textile fabric dyeing system and device according to claim 5, characterized in that: A filter box is fixedly mounted on the rear side of the bottom of the inner cavity of the dye vat (1), and one end of the liquid inlet pipe (52) located in the inner cavity of the dye vat (1) is connected to the filter box.

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