Efficient and energy-saving polyester cotton one-bath dyeing and finishing device

Abstract

The utility model relates to the technical field of polyester cotton dyeing and finishing, and discloses an efficient and energy-saving polyester cotton one-bath dyeing and finishing device which comprises a tank body, a rotating shaft and a rotating table, the top end of the rotating shaft is fixedly connected with the bottom face of the rotating table, and a rotating motor is fixedly installed on the bottom face of the tank body. The power output end of the rotating motor penetrates through the tank body and is fixedly connected with the bottom end of the rotating shaft, two mounting rollers are arranged in the rotating table, a connecting gear is fixedly mounted on the outer surface of each mounting roller, a rack ring is fixedly mounted on the inner bottom wall of the tank body, and the outer surface of each connecting gear is meshed with the inner wall of the rack ring; a clamping plate is arranged on the left side of each mounting roller, and the interior of each clamping plate is in threaded connection with two fixing bolts; through the arrangement of the tank body, the rotating shaft, the rotating table, the rotating motor, the mounting roller, the connecting gear and the rack ring, the purpose that rolled polyester cotton is rolled up and rotates in the tank body is achieved, and therefore the dyeing uniformity of the polyester cotton is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of polyester-cotton dyeing and finishing, in particular to a high-efficiency and energy-saving polyester-cotton same-bath dyeing and finishing device. Background Art

[0002] Polyester-cotton refers to a general term for a blended fabric of polyester and cotton. Generally, when dyeing it, polyester and cotton are first dyed in the same bath under neutral conditions. Cotton uses active dyes that can be dyed at a pH value close to neutral, and polyester uses disperse dyes that can be dyed under neutral conditions. An appropriate amount of pH regulator is added to keep the dye bath at a neutral condition. Therefore, a polyester-cotton same-bath dyeing and finishing device is used.

[0003] The utility model with the existing authorization announcement number CN215163746U discloses a high-efficiency and energy-saving polyester-cotton same-bath dyeing and finishing device, including a dyeing tank, a tank cover and a drain pipe, an electric heating tube is installed at the bottom end of the inside of the dyeing tank, a placement structure is provided inside the dyeing tank, a rotating mechanism is provided at the bottom end of the dyeing tank, the rotating mechanism includes a servo motor, a rotating table and a circulation hole, a tank cover is installed at the top of the dyeing tank, an auxiliary mechanism is provided at the top of one side of the dyeing tank, and a drain pipe is installed at the bottom end of one side of the dyeing tank.

[0004] By adopting the above technical scheme, the internal rotatability of the polyester-cotton same-bath dyeing and finishing device is achieved. However, according to the above technical scheme, when the device is in use, since the polyester-cotton is wound into a roll and placed on a rotating table, when the polyester-cotton is in the dyeing process, the overlapping parts inside the polyester-cotton need the dye liquid inside the dye tank to continuously penetrate into the interior of the polyester-cotton to achieve the purpose of dyeing, which easily leads to uneven dyeing inside the polyester-cotton, resulting in poor dyeing effect of the device on the polyester-cotton, reducing the practicality of the device. Utility Model Content

[0005] 1. Technical issues to be solved

[0006] In view of the deficiencies of the prior art, the utility model provides a highly efficient and energy-saving polyester-cotton same-bath dyeing and finishing device, which has the advantage of being able to unroll and rotate rolled polyester-cotton inside a dye tank.

[0007] (II) Technical solution

[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an efficient and energy-saving polyester-cotton same-bath dyeing and finishing device, comprising a tank body, a rotating shaft and a rotating table, the top of the rotating shaft is fixedly connected to the bottom surface of the rotating table, a rotating motor is fixedly installed on the bottom surface of the tank body, the output end of the rotating motor power passes through the tank body and is fixedly connected to the bottom end of the rotating shaft, two mounting rollers are arranged inside the rotating table, a connecting gear is fixedly installed on the outer surface of each mounting roller, a rack ring is fixedly installed on the inner bottom wall of the tank body, the outer surface of each connecting gear is meshed with the inner wall of the rack ring, a clamp is arranged on the left side of each mounting roller, two fixing bolts are threadedly connected to the interior of each clamp, and the right end of each fixing bolt passes through the clamp and extends to the interior of the mounting roller.

[0009] Preferably, three supporting legs are fixedly mounted on the bottom surface of the tank body, and a mounting plate is fixedly mounted on the bottom end of each supporting leg.

[0010] Preferably, a storage box and a water pump are fixedly installed on the outer surface of the tank body, the input end of the water pump power penetrates the storage box and extends to the interior of the storage box, a water outlet pipe is fixedly installed on the inner wall of the tank body, the output end of the water pump power penetrates the water outlet pipe and extends to the interior of the water outlet pipe, two groups of water outlet holes are opened on the outer surface of the water outlet pipe, and an electric heating tube is fixedly installed on the inner wall of the tank body.

[0011] Preferably, the upper surface of the material storage box is fixedly connected to a feed pipe, and the outer surface of the feed pipe is threadedly connected to a box cover.

[0012] Preferably, the outer surface of the tank body is fixedly connected to a drain pipe, and a valve is fixedly installed on the outer surface of the drain pipe.

[0013] Preferably, two locking blocks and two locking frames are fixedly mounted on the outer surface of the tank body, and each of the locking blocks is clamped inside the locking frame.

[0014] Preferably, a connecting bearing is fixedly mounted on the inner bottom wall of the tank body, and the upper surface of the inner ring of the connecting bearing is fixedly connected to the bottom surface of the rotating table.

[0015] Preferably, two fixed bearings are fixedly mounted on the inner wall of the rotating table, and the inner wall of the inner ring of each fixed bearing is fixedly connected to the outer surface of the mounting roller.

[0016] (III) Beneficial effects

[0017] Compared with the prior art, the utility model provides a high-efficiency and energy-saving polyester-cotton same-bath dyeing and finishing device, which has the following beneficial effects: the high-efficiency and energy-saving polyester-cotton same-bath dyeing and finishing device, by providing a tank body, a rotating shaft, a rotating table, a rotating motor, a mounting roller, a connecting gear and a rack ring, allows a worker to mount the polyester-cotton roller on one of the mounting rollers, and unfold one end of the polyester-cotton roller and mount it on the other mounting roller, and use the power provided by the rotating motor to drive the rotating table to rotate, so that the rotating table cooperates with the connecting gear and the rack ring to drive the mounting roller to rotate, and then the mounting roller revolves while rotating, so that the polyester-cotton rotates inside the tank body while being wound around another mounting roller, so that the overlapping polyester-cotton can all contact with the dye solution, thereby increasing the uniformity of the polyester-cotton dyeing and increasing the practicality of the device, and by providing a splint and a fixing bolt, the splint is used to press one end of the polyester-cotton, and then the splint is fixed to the mounting roller by the fixing bolt, thereby achieving the purpose of fixing the polyester-cotton on the mounting roller. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a three-dimensional structural schematic diagram of the tank body of the utility model;

[0019] Figure 2 It is a three-dimensional structural schematic diagram of a sectional view of the tank body of the utility model;

[0020] Figure 3 It is a schematic diagram of the structure of a three-dimensional cross-sectional view of the rotating table of the utility model;

[0021] Figure 4 It is a three-dimensional structural schematic diagram of a cross-sectional view of the rack ring of the utility model;

[0022] Figure 5 It is a three-dimensional structural schematic diagram of the material storage box of the utility model.

[0023] In the figure: 1. tank body; 2. rotating shaft; 3. rotating table; 4. rotating motor; 5. mounting roller; 6. connecting gear; 7. rack ring; 8. clamping plate; 9. fixing bolt; 10. supporting leg; 11. mounting plate; 12. storage box; 13. water pump; 14. water outlet pipe; 15. water outlet hole; 16. electric heating pipe; 17. feeding pipe; 18. box cover; 19. drain pipe; 20. valve; 21. locking block; 22. locking frame; 23. connecting bearing; 24. fixing bearing. DETAILED DESCRIPTION

[0024] In order to better understand the purpose, structure and function of the utility model, the following is a further detailed description of the utility model of a high-efficiency and energy-saving polyester-cotton one-bath dyeing and finishing device in conjunction with the accompanying drawings.

[0025] See also Figure 1-5The utility model is a highly efficient and energy-saving polyester-cotton same-bath dyeing and finishing device, comprising a tank body 1, a rotating shaft 2 and a rotating table 3. The top of the rotating shaft 2 is fixedly connected to the bottom of the rotating table 3. Three supporting legs 10 are fixedly installed on the bottom of the tank body 1. A mounting plate 11 is fixedly installed at the bottom end of each supporting leg 10. Workers use bolts to fix the mounting plate 11 to the ground, so as to avoid the tank body 1 from moving on its own during the dyeing and finishing of the polyester-cotton, thereby ensuring the stability of the tank body 1.

[0026] A rotating motor 4 is fixedly installed on the bottom surface of the tank body 1. The output end of the rotating motor 4 power passes through the tank body 1 and is fixedly connected to the bottom end of the rotating shaft 2. A connecting bearing 23 is fixedly installed on the inner bottom wall of the tank body 1. The upper surface of the inner ring of the connecting bearing 23 is fixedly connected to the bottom surface of the rotating table 3. The installation of the connecting bearing 23 stabilizes the rotating table 3, thereby minimizing the shaking of the rotating table 3 during rotation, thereby ensuring the stability of the rotation of the rotating table 3.

[0027] Two mounting rollers 5 are arranged inside the rotating table 3, and a storage box 12 and a water pump 13 are fixedly mounted on the outer surface of the tank body 1, respectively. The input end of the power of the water pump 13 penetrates the storage box 12 and extends to the inside of the storage box 12, and a water outlet pipe 14 is fixedly mounted on the inner wall of the tank body 1, and the output end of the power of the water pump 13 penetrates the water outlet pipe 14 and extends to the inside of the water outlet pipe 14. Two groups of water outlet holes 15 are opened on the outer surface of the water outlet pipe 14, and an electric heating tube 16 is fixedly mounted on the inner wall of the tank body 1, so that workers can place the dye inside the storage box 12, and use the power provided by the water pump 13 to spray the dye on the polyester cotton after passing through the water outlet pipe 14 and the water outlet hole 15, so as to dye and finish the polyester cotton. The installation of the electric heating tube 16 can heat the dye solution inside the tank body 1, so as to avoid the phenomenon of coagulation and agglomeration of the dye solution as much as possible.

[0028] A connecting gear 6 is fixedly installed on the outer surface of each mounting roller 5, and two fixed bearings 24 are fixedly installed on the inner wall of the rotating table 3. The inner wall of the inner ring of each fixed bearing 24 is fixedly connected to the outer surface of the mounting roller 5. The installation of the fixed bearings 24 stabilizes the mounting roller 5, thereby minimizing the movement of the mounting roller 5 during rotation, thereby ensuring the stability of the rotation of the mounting roller 5.

[0029] A rack ring 7 is fixedly installed on the inner bottom wall of the tank body 1, and the outer surface of each connecting gear 6 is meshed with the inner wall of the rack ring 7. A feed pipe 17 is fixedly connected to the upper surface of the storage box 12, and a box cover 18 is threadedly connected to the outer surface of the feed pipe 17. The installation of the feed pipe 17 and the box cover 18 makes it convenient for workers to add dye to the interior of the storage box 12, thereby reducing the complexity of the workers' operation.

[0030] A clamping plate 8 is provided on the left side of each mounting roller 5, and a drain pipe 19 is fixedly connected to the outer surface of the tank body 1, and a valve 20 is fixedly installed on the outer surface of the drain pipe 19. The installation of the drain pipe 19 and the valve 20 facilitates workers to discharge the waste dye liquid inside the tank body 1, thereby facilitating the subsequent use of polyester-cotton dyeing and finishing.

[0031] The interior of each clamp plate 8 is threadedly connected with two fixing bolts 9, and the right end of each fixing bolt 9 passes through the clamp plate 8 and extends to the interior of the mounting roller 5. Two locking blocks 21 and two locking frames 22 are fixedly mounted on the outer surface of the tank body 1, and each locking block 21 is clamped in the interior of the locking frame 22. The installation of the locking blocks 21 and the locking frames 22 locks the tank body 1, thereby preventing the tank body 1 from opening on its own as much as possible, thereby ensuring the stability of the tank body 1.

[0032] The working principle of the utility model is as follows: first, a worker winds one end of the polyester cotton around the mounting roller 5 through the clamping plate 8 and the fixing bolt 9, and fixes the other end on another mounting roller 5, then the worker closes the tank body 1 and clamps the locking frame 22 on the locking block 21, then the worker turns on the rotating motor 4 and the water pump 13, and uses the power provided by the water pump 13 to extract the dye inside the storage box 12 into the inside of the water outlet pipe 14, and then sprays it on the polyester cotton after passing through the water outlet hole 15, and at the same time uses the power provided by the rotating motor 4 to drive the rotating shaft 2 to rotate, so that the rotating shaft 2 drives the rotating table 3 to rotate, and then the rotating table 3 drives the mounting roller 5 to revolve, and at the same time, due to the meshing connection of the connecting gear 6 and the rack ring 7, the mounting roller 5 rotates while revolving, so that the polyester cotton is wound on the other mounting roller 5, so that the polyester cotton is unfolded and rotated inside the tank body 1, so that each part of the polyester cotton is in contact with the dye solution, thereby ensuring the uniformity of the polyester cotton dyeing, and increasing the practicality of the device.

[0033] It is understood that the present invention is described by some embodiments, and those skilled in the art are aware that various changes or equivalent substitutions may be made to these features and embodiments without departing from the spirit and scope of the present invention. In addition, under the teachings of the present invention, these features and embodiments may be modified to adapt to specific circumstances and materials without departing from the spirit and scope of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of this application are within the scope of protection of the present invention.

Claims

1. A highly efficient and energy-saving polyester-cotton one-bath dyeing and finishing device, comprising a tank body (1), a rotating shaft (2) and a rotating table (3), characterized in that: The top of the rotating shaft (2) is fixedly connected to the bottom surface of the rotating platform (3); a rotating motor (4) is fixedly installed on the bottom surface of the tank body (1); the output end of the power of the rotating motor (4) passes through the tank body (1) and is fixedly connected to the bottom end of the rotating shaft (2); two mounting rollers (5) are arranged inside the rotating platform (3); a connecting gear (6) is fixedly installed on the outer surface of each mounting roller (5); a rack ring (7) is fixedly installed on the inner bottom wall of the tank body (1); the outer surface of each connecting gear (6) is meshed with the inner wall of the rack ring (7); a clamping plate (8) is arranged on the left side of each mounting roller (5); two fixing bolts (9) are threadedly connected to the inside of each clamping plate (8); the right end of each fixing bolt (9) passes through the clamping plate (8) and extends to the inside of the mounting roller (5).

2. The high-efficiency and energy-saving polyester-cotton one-bath dyeing and finishing device according to claim 1, characterized in that: Three supporting legs (10) are fixedly mounted on the bottom surface of the tank body (1), and a mounting plate (11) is fixedly mounted on the bottom end of each supporting leg (10).

3. The high-efficiency and energy-saving polyester-cotton one-bath dyeing and finishing device according to claim 1, characterized in that: A material storage box (12) and a water pump (13) are fixedly mounted on the outer surface of the tank body (1), respectively; the input end of the power of the water pump (13) passes through the material storage box (12) and extends to the interior of the material storage box (12); a water outlet pipe (14) is fixedly mounted on the inner wall of the tank body (1); the output end of the power of the water pump (13) passes through the water outlet pipe (14) and extends to the interior of the water outlet pipe (14); two groups of water outlet holes (15) are provided on the outer surface of the water outlet pipe (14); and an electric heating pipe (16) is fixedly mounted on the inner wall of the tank body (1).

4. The high-efficiency and energy-saving polyester-cotton one-bath dyeing and finishing device according to claim 3, characterized in that: The upper surface of the material storage box (12) is fixedly connected to a feed pipe (17), and the outer surface of the feed pipe (17) is threadedly connected to a box cover (18).

5. The high-efficiency and energy-saving polyester-cotton one-bath dyeing and finishing device according to claim 1, characterized in that: The outer surface of the tank body (1) is fixedly connected to a drainage pipe (19), and a valve (20) is fixedly installed on the outer surface of the drainage pipe (19).

6. The high-efficiency and energy-saving polyester-cotton one-bath dyeing and finishing device according to claim 1, characterized in that: Two locking blocks (21) and two locking frames (22) are respectively fixedly mounted on the outer surface of the tank body (1), and each of the locking blocks (21) is clamped inside the locking frame (22).

7. The high-efficiency and energy-saving polyester-cotton one-bath dyeing and finishing device according to claim 1, characterized in that: A connecting bearing (23) is fixedly mounted on the inner bottom wall of the tank body (1), and the upper surface of the inner ring of the connecting bearing (23) is fixedly connected to the bottom surface of the rotating platform (3).

8. The high-efficiency and energy-saving polyester-cotton one-bath dyeing and finishing device according to claim 1, characterized in that: Two fixed bearings (24) are fixedly mounted on the inner wall of the rotating platform (3), and the inner wall of the inner ring of each fixed bearing (24) is fixedly connected to the outer surface of the mounting roller (5).

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