Powder flow cooling device for powder spheroidizing
By designing a powder flow cooling device for powder spheroidization, including a cooling box, a heat exchanger and a mating component, using cold air pretreatment and heat exchanger cooling, the problem of low cooling efficiency of powder fluid in the prior art is solved, and a more efficient powder fluid cooling effect is achieved.
Patent Information
- Application Number
- CN202420630403.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-28
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-03-28
AI Technical Summary
The existing powder fluid cooling treatment efficiency is low, especially when the powder fluid accumulates too much, it takes a long wait time to enter the cooling of the next batch of powder fluids, resulting in a low cooling efficiency.
A powder flow cooling device for powder spheroidization is designed, including a cooling box, a heat exchanger body, a discharge block, a feed block and a mating assembly. The powder fluid is blown into the cooling box through the air cooler. During the drop, the powder fluid first contacts the cold air for cooling and pretreatment, and then contacts the heat exchanger body for cooling, and finally flows out of the discharge block.
The efficiency of powder fluid cooling is improved, the waiting time is reduced, the cooling effect is enhanced, and the problem of low cooling efficiency of powder fluid in the prior art is solved.
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Figure CN222688595U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of powder flow cooling devices, in particular to a powder flow cooling device used for powder spheroidization. Background Art
[0002] Powder spheroidization is a process for making fine powder particles into spherical particles. This method is usually used to prepare granular raw materials or products to improve fluidity, reduce dust, improve packaging and transportation performance, and in some processes it is beneficial to improve reaction efficiency and product quality. Powder fluid refers to the flow behavior and performance of powder under the action of external force. The powder fluid properties have an important influence on the fluidity, compactibility and dispersibility of powder in the processes of mixing, conveying, filling, pressing and molding. In industrial production, it is often necessary to measure and evaluate the fluid properties of powder.
[0003] At present, a Chinese patent with announcement number CN206064340U discloses a rapid cooling device for powder spheroidization equipment, including a working cavity installed in a cooling reaction chamber for cooling molten powder, a first circulating cooling system installed on the inner wall of the working cavity, the first circulating cooling system including a cold water pipe and a gas pipe for heat exchange, the cold water pipe is used to cool the gas in the gas pipe, the cooling gas blown out of the gas pipe is directed into the working cavity, the direction in which the cooling gas is blown in is consistent with the direction in which the molten powder enters, and the gas is a gas that can passivate the powder. The utility model can safely, simply, quickly and effectively cool and passivate active materials without destroying the spheroidization effect of the powder material.
[0004] In the spheroidization process, a binder is usually required to bond the powder particles into spherical particles. If the spheroidization process is carried out at a high temperature, the binder may solidify in a shorter time and the solidification is incomplete, and a powder flow cooling device is required. The existing powder flow cooling process still has some shortcomings. The cooling process of the powder flow is generally directly cooled by a heat exchanger. When the powder flow gathers too much, a long waiting time is required to enter the cooling of the next batch of powder flow, and the efficiency is relatively low. Therefore, a powder flow cooling device for powder spheroidization is proposed. Utility Model Content
[0005] The utility model provides a powder flow cooling device for powder spheroidization, aiming to solve some shortcomings of the existing powder flow cooling treatment. The powder flow cooling treatment is generally directly cooled by a heat exchanger. When the powder flow gathers too much, it takes a long waiting time to enter the cooling of the next batch of powder flow, and the efficiency is relatively low. Therefore, a powder flow cooling device for powder spheroidization is proposed, which affects the cooling effect of the powder flow.
[0006] The utility model is implemented as follows: a powder flow cooling device for powder spheroidization comprises a cooling box, the inner side of the cooling box is movably connected to a heat exchanger body, the bottom of the cooling box is movably connected to a discharge block, the top of the cooling box is fixedly connected to a feed block, and the top of the cooling box is movably connected to a matching component;
[0007] The matching assembly includes a connecting block, an air cooler, a connecting pipe, a shunt pipe and two matching pipes. The top of the connecting block is bolted to the top of the air cooler, the top of the air cooler is bolted to the bottom of the connecting pipe, the bottom of the connecting pipe is fixedly connected to the top of the shunt pipe, the bottom of the shunt pipe is movably connected to the top of the matching pipe, the bottom of the matching pipe is fixedly connected to the top of the cooling box, and the front side of the connecting block is bolted to the top of the rear side of the cooling box.
[0008] In order to make the cooling box achieve the effect of being used in conjunction with the matching components, as a preferred powder flow cooling device for powder spheroidization of the utility model, the top of the cooling box is provided with matching holes, the number of the matching holes is two, and the cooling box, matching pipe, diversion pipe and connecting pipe are all connected.
[0009] In order to make the discharge block convenient for discharging, as a preferred powder flow cooling device for powder spheroidization of the utility model, a connecting piece is fixedly connected to the bottom of the discharge block, and the connecting piece is communicated with the discharge block.
[0010] In order to achieve the effect of controlling the powder flow rate, as a preferred powder flow cooling device for powder spheroidization of the utility model, a control valve is fixedly connected to the inner side of the connecting piece, and a connecting plate is fixedly connected to the bottom of the connecting piece.
[0011] In order to achieve the effect of facilitating connection with a cooling box, as a preferred powder flow cooling device for powder spheroidization of the utility model, a plurality of connection holes are opened on the top of the feed block, and the feed block is connected to the cooling box.
[0012] In order to enable the cooling box to achieve the effect of being connected with the heat exchanger body, as a preferred powder flow cooling device for powder spheroidization of the utility model, a mounting hole is opened on the front side of the cooling box, and the inner wall of the mounting hole is fixedly connected to the outer wall of the heat exchanger body.
[0013] In order to achieve the effect of increasing the supporting strength of the connecting block, as a preferred powder flow cooling device for powder spheroidization of the utility model, the bottom of the connecting block is fixedly connected to a fixed block, the rear side of the fixed block is fixedly connected to a support member, and the top of the support member is fixedly connected to the bottom of the inner side of the connecting block.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] The powder flow cooling device for powder spheroidization is provided with a cooling box, a heat exchanger body, a discharge block, a feed block and a matching component. When a user needs to cool the powder flow, first, the user connects the existing feeding device with the feed block, and then connects the existing material receiving structure with the bottom structure of the discharge block. When the powder flow starts to be cooled, the user starts the air cooler on the top of the connection block. The operation of the air cooler allows the cold air to pass through the connecting pipe and the shunt pipe and cooperate with the matching pipe to blow the cold air into the cooling box. Then, the user starts the feeding device, and the powder flow enters the interior of the cooling box through the feed block. During the falling process, the powder flow first contacts the cold air blown into the cooling box for temperature reduction pretreatment. Next, the powder flow contacts the heat exchanger body for cooling, and finally flows out from the discharge block connected to the bottom of the cooling box, and the user receives it. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is the overall structural diagram of the powder flow cooling device for powder spheroidization of the utility model;
[0017] Figure 2 A diagram showing the overall structure of the matching components in the present utility model;
[0018] Figure 3 This is a diagram showing the disassembled connection part of the cooling box in the present utility model;
[0019] Figure 4 This is a diagram showing the cooling box and the discharging block in the utility model being connected and disassembled;
[0020] Figure 5 This is a rear cutaway view of the overall structure of the powder flow cooling device used for powder spheroidization in the utility model.
[0021] In the figure, 1. cooling box; 2. heat exchanger body; 3. discharge block; 4. feed block; 5. matching components; 501. connecting block; 502. air cooler; 503. connecting pipe; 504. diverter pipe; 505. matching pipe; 6. matching hole; 7. connecting piece; 8. control valve; 9. connecting plate; 10. connecting hole; 11. mounting hole; 12. fixing block; 13. supporting piece. DETAILED DESCRIPTION
[0022] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.
[0023] In the description of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, in the description of the present invention, "multiple" means two or more, unless otherwise clearly and specifically defined.
[0024] See also Figure 1-5 The utility model provides a technical solution: a powder flow cooling device for powder spheroidization, comprising a cooling box 1, a heat exchanger body 2 is movably connected to the inner side of the cooling box 1, a discharge block 3 is movably connected to the bottom of the cooling box 1, a feed block 4 is fixedly connected to the top of the cooling box 1, and a matching component 5 is movably connected to the top of the cooling box 1;
[0025] The matching component 5 includes a connecting block 501, an air cooler 502, a connecting pipe 503, a shunt pipe 504 and two matching pipes 505. The top of the connecting block 501 is bolted to the top of the air cooler 502, the top of the air cooler 502 is bolted to the bottom of the connecting pipe 503, the bottom of the connecting pipe 503 is fixedly connected to the top of the shunt pipe 504, the bottom of the shunt pipe 504 is movably connected to the top of the matching pipe 505, the bottom of the matching pipe 505 is fixedly connected to the top of the cooling box 1, and the front side of the connecting block 501 is bolted to the top of the rear side of the cooling box 1.
[0026] In this embodiment: by setting a cooling box 1, a heat exchanger body 2, a discharge block 3, a feed block 4 and a matching component 5, when the user needs to cool the powder fluid, first, the user connects the existing feeding device with the feed block 4, and then connects the existing material connection structure with the bottom structure of the discharge block 3. When the cooling of the powder fluid begins, the user starts the air cooler 502 on the top of the connecting block 501. The operation of the air cooler 502 allows the cold air to pass through the connecting pipe 503 and the shunt pipe 504 and cooperate with the matching pipe 505 to blow the cold air into the cooling box 1. Then the user starts the feeding device, and the powder fluid enters the interior of the cooling box 1 through the feed block 4. During the falling process, the powder fluid first contacts the cold air blown into the cooling box 1 for temperature reduction pretreatment. Next, the powder fluid contacts the heat exchanger body 2 for cooling, and finally flows out from the discharge block 3 connected to the bottom of the cooling box 1, and the user then receives it.
[0027] As a technical optimization solution of the utility model, a matching hole 6 is opened on the top of the cooling box 1, and the number of the matching holes 6 is two. The cooling box 1, the matching pipe 505, the shunt pipe 504 and the connecting pipe 503 are all connected.
[0028] In this embodiment, two matching holes 6 are provided in the cooling box 1 to match the two matching pipes 505 , so that the matching component 5 is connected to the cooling box 1 .
[0029] As a technical optimization solution of the present utility model, a connecting piece 7 is fixedly connected to the bottom of the discharging block 3 , and the connecting piece 7 is in communication with the discharging block 3 .
[0030] In this embodiment, a connecting piece 7 fixed to the discharging block 3 is provided and the connecting piece 7 is connected with the discharging block 3 to discharge the powder liquid.
[0031] As a technical optimization solution of the present invention, a control valve 8 is fixedly connected to the inner side of the connecting member 7 , and a connecting plate 9 is fixedly connected to the bottom of the connecting member 7 .
[0032] In this embodiment: by setting a control valve 8 fixed to the connecting piece 7, the user can control the speed of powder liquid discharge, and by setting a connecting plate 9 fixed to the connection, the user can connect the guide tube to collect the material.
[0033] As a technical optimization solution of the utility model, a plurality of connection holes 10 are opened on the top of the feed block 4 , and the feed block 4 is connected with the cooling box 1 .
[0034] In this embodiment, by providing the connection hole 10 on the feed block 4 , the user can use a pipe to connect with the cooling box 1 .
[0035] As a technical optimization solution of the present invention, a mounting hole 11 is opened on the front side of the cooling box 1 , and the inner wall of the mounting hole 11 is fixedly connected to the outer wall of the heat exchanger body 2 .
[0036] In this embodiment, the cooling box 1 is provided with a mounting hole 11 so that the cooling box 1 and the heat exchanger body 2 can be used in coordination with each other.
[0037] As a technical optimization solution of the utility model, the bottom of the connecting block 501 is fixedly connected to a fixing block 12 , the rear side of the fixing block 12 is fixedly connected to a supporting member 13 , and the top of the supporting member 13 is fixedly connected to the bottom of the inner side of the connecting block 501 .
[0038] In this embodiment, a fixing block 12 fixed to the connecting block 501 and a supporting member 13 fixed between the fixing block 12 and the connecting block 501 are provided to increase the supporting strength of the connecting block 501 .
[0039] Working principle: First, when the user needs to cool the powder fluid, the user connects the existing feeding device with the feed block 4, and then connects the existing material connection structure with the bottom structure of the discharge block 3. When the cooling of the powder fluid begins, the user starts the air cooler 502 on the top of the connection block 501. The operation of the air cooler 502 allows the cold air to pass through the connecting pipe 503 and the diverter pipe 504 and cooperate with the matching pipe 505 to blow the cold air into the cooling box 1. Then the user starts the feeding device, and the powder fluid enters the interior of the cooling box 1 through the feed block 4. During the falling process, the powder fluid first contacts the cold air blown into the cooling box 1 for temperature reduction pretreatment. In the next step, the powder fluid contacts the heat exchanger body 2 for cooling, and finally flows out from the discharge block 3 connected to the bottom of the cooling box 1, and the user receives it.
[0040] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A powder flow cooling device for powder spheroidization, comprising a cooling box (1), characterized in that: The inner side of the cooling box (1) is movably connected to a heat exchanger body (2), the bottom of the cooling box (1) is movably connected to a discharge block (3), the top of the cooling box (1) is fixedly connected to a feed block (4), and the top of the cooling box (1) is movably connected to a matching component (5); The matching component (5) comprises a connecting block (501), an air cooler (502), a connecting pipe (503), a shunt pipe (504) and two matching pipes (505); the top of the connecting block (501) is bolted to the top of the air cooler (502); the top of the air cooler (502) is bolted to the bottom of the connecting pipe (503); the bottom of the connecting pipe (503) is fixedly connected to the top of the shunt pipe (504); the bottom of the shunt pipe (504) is movably connected to the top of the matching pipe (505); the bottom of the matching pipe (505) is fixedly connected to the top of the cooling box (1); and the front side of the connecting block (501) is bolted to the top of the rear side of the cooling box (1).
2. The powder flow cooling device for powder spheroidization according to claim 1, characterized in that: The top of the cooling box (1) is provided with a matching hole (6), the number of the matching holes (6) is two, and the cooling box (1), the matching pipe (505), the shunt pipe (504) and the connecting pipe (503) are all connected.
3. The powder flow cooling device for powder spheroidization according to claim 1, characterized in that: A connecting piece (7) is fixedly connected to the bottom of the discharge block (3), and the connecting piece (7) is in communication with the discharge block (3).
4. The powder flow cooling device for powder spheroidization according to claim 3, characterized in that: A control valve (8) is fixedly connected to the inner side of the connecting piece (7), and a connecting plate (9) is fixedly connected to the bottom of the connecting piece (7).
5. The powder flow cooling device for powder spheroidization according to claim 1, characterized in that: A plurality of connection holes (10) are provided on the top of the feed block (4), and the feed block (4) is connected to the cooling box (1).
6. The powder flow cooling device for powder spheroidization according to claim 1, characterized in that: The front side of the cooling box (1) is provided with a mounting hole (11), and the inner wall of the mounting hole (11) is fixedly connected to the outer wall of the heat exchanger body (2).
7. The powder flow cooling device for powder spheroidization according to claim 1, characterized in that: The bottom of the connecting block (501) is fixedly connected to a fixing block (12), the rear side of the fixing block (12) is fixedly connected to a supporting member (13), and the top of the supporting member (13) is fixedly connected to the bottom of the inner side of the connecting block (501).
Citation Information
Patent Citations
Quick cooling device of powder balling equipment
CN206064340U