Novel efficient cooling system

By introducing refrigerators, fan units and cleaning mechanisms into the cooling system, the problems of low efficiency and pollution in traditional cooling systems are solved, and the effect of efficient cooling and reducing maintenance needs is achieved.

CN222688610UActive Publication Date: 2025-03-28向金龙
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Patent Information

Application Number
CN202421464990.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-25
Publication Date
2025-03-28
Estimated Expiration
2034-06-25

AI Technical Summary

Technical Problem

The cooling system for traditional horizontal conveying workpieces is inefficient, and dust and impurities in the air can contaminate the workpiece, resulting in frequent maintenance.

Method used

A new high-efficiency cooling system is designed, including a refrigerator, a fan unit and a cleaning mechanism. The refrigerator reduces the ambient temperature through cold discharge. The fan unit pumps the cold air to the air knife and blows it to the surface of the workpiece. The cleaning mechanism includes a filter net and a cleaning component, which can effectively remove dust and impurities in the air and clean up the dust on the filter net regularly.

Benefits of technology

It improves cooling efficiency, reduces pollution on the surface of the workpiece, extends the service life of the filter, and reduces labor maintenance needs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a novel efficient cooling system which comprises a refrigerating machine, a fan set and an air knife, the refrigerating machine comprises a cold row, the cold row is fixedly connected in a refrigerating box, an air inlet is formed in one side of the refrigerating box, an air outlet is formed in the other side of the refrigerating box, and a filter screen is fixedly connected to the position, located at the air inlet, of the refrigerating box. A cleaning mechanism matched with the filter screen is arranged on the refrigeration box, an inlet of the fan set is fixedly connected with the air outlet, and an outlet of the fan set is connected with the air knife pipeline. The utility model relates to the technical field of cooling systems, and has the characteristics of improving the cooling effect and reducing the system maintenance.
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Description

Technical Field

[0001] The utility model relates to the technical field of cooling systems, in particular to a novel high-efficiency cooling system. Background Art

[0002] Traditionally, the cooling of horizontally conveyed workpieces generally uses normal temperature wind to blow toward the workpiece surface, thereby taking away the temperature of the workpiece surface. However, this cooling method has a slow cooling efficiency. In addition, during the operation of the existing cooling system, dust and impurities in the air will be blown toward the workpiece surface with the airflow, causing dust to adhere to the workpiece surface, causing workpiece contamination. Although the above problem can be solved by adding a filter to filter the dust, a large amount of dust will adhere to the surface of the filter after working for a long time, resulting in a reduction in air volume, so regular human maintenance is required. Utility Model Content

[0003] In view of the above-mentioned deficiencies existing in the prior art, the utility model aims to provide a high-efficiency cooling system which can improve the cooling effect and reduce system maintenance.

[0004] The technical solution adopted by the utility model to achieve the above-mentioned purpose is: a new type of high-efficiency cooling system, including a refrigerator, a fan unit, and an air knife, the refrigerator including a cold row, the cold row is fixedly connected in a refrigeration box, one side of the refrigeration box is provided with an air inlet, and the other side is provided with an air outlet, the refrigeration box is fixedly connected with a filter screen at the air inlet position, the refrigeration box is matched with the filter screen and provided with a cleaning mechanism, the inlet of the fan unit is fixedly connected to the air outlet, and the outlet of the fan unit is connected to the air knife pipeline.

[0005] In the above technical solution, the fan unit includes a pump casing, an impeller, a driving motor, an air collecting hood and an air outlet tube. The impeller is rotatably connected in the pump casing, a wheel shaft is fixedly connected to the impeller, the driving motor is dynamically connected to the wheel shaft, the pump casing is provided with the inlet and the outlet, the air collecting hood is fixedly connected to the inlet position, the air collecting hood is fixedly connected to the air outlet, the air outlet tube is fixedly connected to the outlet position, a plurality of groups of air outlets are provided on the air outlet tube, and each group of air outlets is fixedly connected to the wind knife through an air supply duct.

[0006] In the above technical solution, the cleaning mechanism includes a cleaning component and a power motor, the cleaning component includes a reciprocating screw, a moving table, and a brush table, the refrigeration box is fixedly connected to a sliding column on one side of the filter screen, the moving table is slidably connected to the sliding column, the brush table is fixedly connected to the moving table, the brush table is in contact with the surface of the filter screen, the reciprocating screw is threadedly connected to the moving table, the power motor is fixedly connected to the refrigeration box, and the power motor is power-connected to the reciprocating screw.

[0007] In the above technical solution, the cleaning mechanism also includes a dust suction component, which includes an unpowered dust suction pump, a dust collecting box and a dust hood. The dust hood is fixedly connected to the sports table, and the unpowered dust suction pump is fixedly connected to the refrigeration box. The dust inlet of the unpowered dust suction pump is connected to the dust collecting hood via a first hose, and the dust outlet of the unpowered dust suction pump is connected to the dust collecting box via a second hose. A pump shaft is provided on the unpowered dust suction pump, and the power motor is dynamically connected to the pump shaft.

[0008] In the above technical solution, a power output main shaft is fixedly connected to the motor shaft of the power motor, one end of the reciprocating screw is fixedly connected to the power input shaft, the power output main shaft is power-connected to the power input shaft through a first transmission assembly, and the power output main shaft is power-connected to the pump shaft through a second transmission assembly.

[0009] In the above technical solution, the first transmission assembly includes a first driving pulley, a first driven pulley and a first transmission belt, the first driving pulley is fixedly connected to the power output main shaft, the first driven pulley is fixedly connected to the power input shaft, and the first driving pulley and the first driven pulley are connected by the first transmission belt.

[0010] In the above technical solution, the second transmission assembly includes a second driving pulley, a second driven pulley and a second transmission belt, the second driving pulley is fixedly connected to the power output main shaft, the second driven pulley is fixedly connected to the pump shaft, and the second driving pulley and the second driven pulley are connected by the second transmission belt.

[0011] Beneficial effects of the utility model:

[0012] 1. The ambient temperature around the radiator can be lowered by the refrigerator, and then the cold air can be drawn to the wind knife through the fan unit. The cold air blown by the wind knife can be blown to the surface of the workpiece, thereby reducing the surface temperature of the workpiece. It is more efficient and faster than traditional cooling;

[0013] 2. The radiator is installed in the refrigeration box, and a filter is installed at the air inlet of the refrigeration box to remove dust and impurities in the air, ensuring that the cold air blowing to the surface of the workpiece is clean and pollution-free. This can improve the cleanliness of the workpiece surface and prevent foreign matter in the air from damaging the workpiece. It can also ensure that the surface of the radiator is clean, thereby preventing the efficiency of the radiator from decreasing due to dirt accumulation and reducing manpower maintenance;

[0014] 3. A cleaning mechanism is also provided, through which the cleaning components in the cleaning mechanism can clean the dust attached to the surface of the filter, and the dust can be effectively processed with the help of the dust suction components, so that the filter can still maintain its working condition after long-term use, reducing manual maintenance. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the structure of the utility model;

[0016] Figure 2 It is a structural schematic diagram of another perspective of the utility model;

[0017] Figure 3 It is a structural schematic diagram of the cleaning mechanism in the utility model;

[0018] Figure 4 It is a structural schematic diagram of the cleaning mechanism in the utility model from another perspective;

[0019] Figure 5 It is a structural schematic diagram of the sports platform in the utility model.

[0020] In the figure: 100 refrigerator, 101 radiator, 200 fan unit, 201 pump housing, 202 drive motor, 203 wind hood, 204 air outlet, 205 air duct, 300 wind knife, 400 refrigeration box, 401 air inlet, 402 air outlet, 403 filter, 500 cleaning mechanism, 501 power motor, 502 reciprocating screw, 503 motion table, 504 brush table, 505 sliding column, 506 unpowered dust suction pump, 507 dust box, 508 dust hood, 509 first hose, 510 second hose, 511 power output main shaft, 512 power input shaft, 513 first transmission assembly, 514 pump shaft, 515 second transmission assembly, 516 first driving pulley, 517 first driven pulley, 518 first transmission belt, 519 second driving pulley, 520 second driven pulley, 521 second transmission belt. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figure 1—5. A novel high-efficiency cooling system comprises a refrigerator 100, a fan unit 200 and an air knife 300, wherein the refrigerator 100 comprises a cold row 101 (evaporator), the cold row 101 is fixedly connected in a refrigeration box 400, an air inlet 401 is arranged on one side of the refrigeration box 400, and an air outlet 402 is arranged on the other side, a filter 403 is fixedly connected at the position of the air inlet 401 of the refrigeration box 400, and a cleaning mechanism 500 is provided on the refrigeration box 400 to match the filter 403, the inlet of the fan unit 200 is fixedly connected to the air outlet 402, and the outlet of the fan unit 200 is connected to the air knife 300 pipeline, specifically, the fan unit 200 comprises a pump housing 201, an impeller, a driving motor 202, an air collecting hood 203 and an air outlet cylinder 204, the pump housing 201 is provided with an air inlet 401, and the air outlet 402 is provided with an air filter 403. An impeller is rotatably connected inside 01, a wheel axle is fixedly connected to the impeller, a driving motor 202 is dynamically connected to the wheel axle, an inlet and an outlet are arranged on the pump housing 201, a wind collecting hood 203 is fixedly connected to the inlet, the wind collecting hood 203 is fixedly connected to the air outlet 402, an air outlet cylinder 204 is fixedly connected to the outlet, a plurality of groups of air outlets 402 are arranged on the air outlet cylinder 204, each group of air outlets 402 is fixedly connected to a wind knife 300 through an air supply duct 205, so that the impeller can be driven to rotate by the driving motor 202, thereby generating negative pressure, and the operation of the refrigerator 100 can reduce the air around the cold row 101, and the cold air is drawn to the wind knife 300 through the fan unit 200, so that the wind knife 300 blows the cold air to the surface of the workpiece, thereby improving the efficiency of cooling the workpiece.

[0023] The present embodiment also discloses a specific structure of a cleaning mechanism 500, that is, the cleaning mechanism 500 includes a cleaning component and a power motor 501, the cleaning component includes a reciprocating screw 502, a moving platform 503, and a brush platform 504, a sliding column 505 is fixedly connected to one side of the filter 403 on the refrigeration box 400, the moving platform 503 is slidably connected to the sliding column 505, the moving platform 503 is fixedly connected to the brush platform 504, and the brush platform 504 is in contact with the surface of the filter 403. A reciprocating screw 502 is threadedly connected to the moving platform 503, and a power motor 501 is fixedly connected to the refrigerating box 400. The power motor 501 is power-connected to the reciprocating screw 502, so that the reciprocating screw 502 can be driven to rotate by the power motor 501. When the reciprocating screw 502 rotates, the moving platform 503 can perform reciprocating linear motion on the sliding column 505, and the moving moving platform 503 can drive the brush platform 504 to clean the surface of the filter screen 403;

[0024] Further optimized, the cleaning mechanism 500 also includes a dust suction component, which includes an unpowered dust suction pump 506, a dust collecting box 507 and a dust collecting hood 508. The dust collecting hood 508 is fixedly connected to the moving table 503, and the unpowered dust suction pump 506 is fixedly connected to the refrigerating box 400. The dust inlet of the unpowered dust suction pump 506 is connected to the dust collecting hood 508 through a first hose 509, and the dust outlet of the unpowered dust suction pump 506 is connected to the dust collecting box 507 through a second hose 510. The power vacuum pump 506 is provided with a pump shaft 514, and the power motor 501 is connected to the pump shaft 514 by power, so that when the power motor 501 drives the reciprocating screw 502 to work, it can also drive the unpowered vacuum pump 506 to work, so that negative pressure is generated in the dust collecting cover 508, so that the cleaned dust is sucked into the dust collecting box 507, so that the cleaned dust can be effectively processed, and the dust can be prevented from accumulating near the filter 403 again, causing the dust to be adsorbed and attached to the filter 403 again;

[0025] Furthermore, a power output main shaft 511 is fixedly connected to the motor shaft of the power motor 501, and a power input shaft 512 is fixedly connected to one end of the reciprocating screw 502. The power output main shaft 511 and the power input shaft 512 are connected to each other through a first transmission assembly 513, and the power output main shaft 511 and the pump shaft 514 are connected to each other through a second transmission assembly 515. The first transmission assembly 513 includes a first driving pulley 516, a first driven pulley 517 and a first transmission belt 518, that is, the power output main shaft 511 is fixedly connected to the first driving pulley 516, the power input shaft 512 is fixedly connected to the first driven pulley 517, and the first driving pulley 516 and the first driven pulley 517 are connected through a first transmission belt 518.

[0026] In addition, the second transmission assembly 515 includes a second driving pulley 519, a second driven pulley 520 and a second transmission belt 521. The second driving pulley 519 is fixedly connected to the power output main shaft 511, and the second driven pulley 520 is fixedly connected to the pump shaft 514. The second driving pulley 519 and the second driven pulley 520 are connected by a second transmission belt 521.

[0027] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

[0028] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A novel high-efficiency cooling system, comprising a refrigerator (100), a fan unit (200), and an air knife (300), wherein the refrigerator (100) comprises a cold row (101), and is characterized in that: The radiator (101) is fixedly connected in a refrigeration box (400); an air inlet (401) is provided on one side of the refrigeration box (400); and an air outlet (402) is provided on the other side; a filter (403) is fixedly connected to the refrigeration box (400) at the position of the air inlet (401); a cleaning mechanism (500) is provided on the refrigeration box (400) to match the filter (403); an inlet of the fan unit (200) is fixedly connected to the air outlet (402); and an outlet of the fan unit (200) is connected to a pipeline of the wind knife (300).

2. A novel high-efficiency cooling system according to claim 1, characterized in that: The fan unit (200) comprises a pump casing (201), an impeller, a driving motor (202), an air collecting hood (203) and an air outlet cylinder (204); the impeller is rotatably connected inside the pump casing (201); a wheel shaft is fixedly connected to the impeller; the driving motor (202) is dynamically connected to the wheel shaft; the pump casing (201) is provided with an inlet and an outlet; the inlet is fixedly connected with the air collecting hood (203); the air collecting hood (203) is fixedly connected to the air outlet (402); the outlet is fixedly connected with the air outlet cylinder (204); a plurality of groups of air outlets (402) are provided on the air outlet cylinder (204); each group of air outlets (402) is fixedly connected to the wind knife (300) via an air supply pipe (205).

3. A novel high-efficiency cooling system according to claim 1, characterized in that: The cleaning mechanism (500) comprises a cleaning component and a power motor (501), wherein the cleaning component comprises a reciprocating screw (502), a moving platform (503), and a brush platform (504); a sliding column (505) is fixedly connected to one side of the filter screen (403) on the refrigeration box (400); the moving platform (503) is slidably connected to the sliding column (505); the brush platform (504) is fixedly connected to the moving platform (503); the brush platform (504) contacts the surface of the filter screen (403); the reciprocating screw (502) is threadedly connected to the moving platform (503); the power motor (501) is fixedly connected to the refrigeration box (400); and the power motor (501) is power-connected to the reciprocating screw (502).

4. A novel high-efficiency cooling system according to claim 3, characterized in that: The cleaning mechanism (500) further comprises a dust suction component, which comprises an unpowered dust suction pump (506), a dust collecting box (507) and a dust collecting hood (508). The dust collecting hood (508) is fixedly connected to the moving platform (503), and the unpowered dust suction pump (506) is fixedly connected to the refrigerating box (400). The dust inlet of the unpowered dust suction pump (506) is connected to the dust collecting hood (508) via a first hose (509), and the dust outlet of the unpowered dust suction pump (506) is connected to the dust collecting box (507) via a second hose (510). The unpowered dust suction pump (506) is provided with a pump shaft (514), and the power motor (501) is power-connected to the pump shaft (514).

5. A novel high-efficiency cooling system according to claim 4, characterized in that: A power output main shaft (511) is fixedly connected to the motor shaft of the power motor (501); one end of the reciprocating screw (502) is fixedly connected to a power input shaft (512); the power output main shaft (511) and the power input shaft (512) are power-connected via a first transmission assembly (513); and the power output main shaft (511) and the pump shaft (514) are power-connected via a second transmission assembly (515).

6. A novel high-efficiency cooling system according to claim 5, characterized in that: The first transmission assembly (513) comprises a first driving pulley (516), a first driven pulley (517) and a first transmission belt (518); the first driving pulley (516) is fixedly connected to the power output main shaft (511); the first driven pulley (517) is fixedly connected to the power input shaft (512); the first driving pulley (516) and the first driven pulley (517) are connected via the first transmission belt (518).

7. A novel high-efficiency cooling system according to claim 6, characterized in that: The second transmission assembly (515) comprises a second driving pulley (519), a second driven pulley (520) and a second transmission belt (521); the second driving pulley (519) is fixedly connected to the power output main shaft (511); the second driven pulley (520) is fixedly connected to the pump shaft (514); the second driving pulley (519) and the second driven pulley (520) are connected via the second transmission belt (521).