Reliability testing device for card reader
By designing a reliability testing device including a rotating mechanism, a lifting mechanism and a control mechanism, the problem of not being able to automatically adjust the card reading distance in the prior art is solved, automated tests and result recording are realized, testing efficiency and accuracy are improved, and compatible with different card readers.
Patent Information
- Application Number
- CN202421492883.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-27
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-06-27
AI Technical Summary
The existing automated testing devices cannot automatically adjust the card reading distance during the test and cannot adapt to the card reading distance requirements of different card readers.
A reliability testing device including a housing, a rotating mechanism, a radio frequency card clamping mechanism, a card reader clamping mechanism and a lifting mechanism is designed. Through the cooperation of the rotating mechanism and the lifting mechanism, the rotation and lifting of the radio frequency card are realized, the card reading distance is automatically adjusted, and the test results are automatically recorded and outputted through the control mechanism.
It realizes automatic reliability tests for different card reading distances of card readers, automatically record the results of each card reading, improves the testing efficiency, ensures the accuracy of data, and is compatible with card readers of different brands and models.
Smart Images

Figure CN222690159U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of card reader testing, in particular to a reliability testing device for a card reader. Background Art
[0002] The current card reader test has both test speed and test quality requirements. To achieve high test efficiency and good test quality, manual testing methods alone cannot meet the requirements. The existing automated testing equipment cannot automatically adjust the card reading distance during the test and cannot adapt to the card reading distances of different card readers. Utility Model Content
[0003] In view of the above technical problems, the utility model proposes a reliability testing device for a card reader, which includes:
[0004] case;
[0005] A rotating mechanism is installed in the housing;
[0006] A radio frequency card clamping mechanism is installed on the rotating mechanism, the radio frequency card clamping mechanism has at least one radio frequency card clamping position, at least one radio frequency card is clamped and fixed in at least one radio frequency card clamping position in a one-to-one correspondence, and the radio frequency card clamping mechanism is driven to rotate by the rotating mechanism;
[0007] A card reader clamping mechanism is mounted on the outer wall of the housing, the card reader clamping mechanism has a card reader clamping position, and a card reader clamp is fixed at the card reader clamping position;
[0008] A lifting mechanism, connected to the rotating mechanism and driving the rotating mechanism to move up and down in the housing;
[0009] Wherein, when the rotating mechanism drives the RF card clamping mechanism to rotate, when the RF card rotates to the testing position above the card reader, the card reader reads the RF card data of the RF card and outputs it.
[0010] The above reliability testing device further includes: a control mechanism electrically connected to the rotating mechanism, the lifting mechanism and the card reader, the control mechanism outputs control instructions to the rotating mechanism and the lifting mechanism, and the control mechanism receives the radio frequency card data output by the card reader.
[0011] The above reliability testing device, wherein the lifting mechanism comprises:
[0012] A lifting rod connected to the rotating mechanism;
[0013] A lifting motor, wherein the output shaft of the lifting motor is connected to the lifting rod through a gear and is electrically connected to the control mechanism. The lifting motor drives the lifting rod to move up and down according to the lifting control command output by the control mechanism, so as to drive the rotating mechanism to move up and down in the shell.
[0014] The above reliability testing device, wherein the rotating mechanism comprises:
[0015] A support plate, mounted on the inner wall of the shell and connected to the lifting rod, wherein the support plate can move up and down along the axial direction of the shell;
[0016] A rotating motor is mounted on the support plate and electrically connected to the control mechanism. The output shaft of the rotating motor is connected to the RFID card clamping mechanism. The rotating motor drives the RFID card clamping mechanism to rotate according to the rotation control instruction output by the control mechanism.
[0017] The above reliability testing device further comprises a card reading times recording component, which is arranged in the housing and electrically connected to the control mechanism, and records the card reading times of the card reader.
[0018] The above reliability testing device, wherein the card reading times recording component comprises:
[0019] A rotating arm, mounted on the output shaft of the rotating motor, the rotating arm and the RFID card clamping mechanism rotate synchronously;
[0020] The first through-beam photoelectric sensor is mounted on the inner wall of the shell and electrically connected to the control mechanism. The number of card readings is recorded by blocking the transmission and reception of the first through-beam photoelectric sensor when the rotating arm rotates.
[0021] The above-mentioned reliability testing device, wherein the lifting mechanism also includes a second opposing photoelectric sensor, which is installed on the inner wall of the shell and electrically connected to the control mechanism, and the lifting rod is provided with at least one through hole. When the through hole is located opposite to the second opposing photoelectric sensor, the second opposing photoelectric sensor outputs a signal to the control mechanism, and the control mechanism outputs a stop control instruction to control the lifting motor to stop working.
[0022] In the above reliability testing device, the rotating motor and / or the lifting motor is a turbine-reducing self-locking DC motor.
[0023] The above reliability testing device, wherein the control mechanism comprises:
[0024] A control panel, disposed at the bottom of the housing and electrically connected to the rotating mechanism, the lifting mechanism and the card reading times recording component;
[0025] The control end is electrically connected to the control board and the card reader. The control command output by the control end is output to the rotating mechanism and the lifting mechanism through the control board. The control end receives the radio frequency card data. The control end receives the output signals of the first and second photoelectric sensors through the control board.
[0026] The above-mentioned reliability testing device, among other things, also includes a long-arm micro switch, which is arranged on the control panel and electrically connected to the control panel. When the lifting rod moves downward and touches the long-arm micro switch, the lifting rod is reset, or when the lifting rod moves downward and touches the long-arm micro switch and the control end receives the output signal of the second opposing photoelectric sensor, the lifting rod is reset.
[0027] Compared with the prior art, the advantages and positive effects of the utility model are:
[0028] The reliability testing device of the utility model can automatically perform reliability tests on the card reader at different reading distances, automatically record the results of each card reading (including successful and failed card reading), and automatically output the test results after the stress test is completed. The device not only improves efficiency and ensures data accuracy, but is also compatible with reliability tests of card readers of different brands and models. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 It is a schematic diagram of the overall structure of the reliability testing device of the utility model;
[0030] Figure 2 It is a top view of the reliability testing device of the utility model;
[0031] Figure 3 This is a functional block diagram of the reliability testing device of the utility model. DETAILED DESCRIPTION
[0032] The present invention is described in detail below by way of exemplary embodiments. However, it should be understood that, without further description, elements, structures and features in one embodiment may also be beneficially combined in other embodiments.
[0033] In the description of the present invention, it should be noted that the terms "inside", "outside", "upper", "lower", "front", "back" and the like indicate positions or positional relationships based on the positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0034] Please refer to Figure 1 It is a schematic diagram of the overall structure of the reliability testing device of the utility model; Figure 2 It is a top view of the reliability testing device of the utility model; Figure 3 This is a functional block diagram of the reliability testing device of the utility model. Figure 1 - Figure 3 As shown, the utility model is a reliability test device for a card reader, which includes: a housing 11, a rotating mechanism 12, a radio frequency card clamping mechanism 13, a card reader clamping mechanism 14 and a lifting mechanism 15; the rotating mechanism 12 is installed in the housing 11; the radio frequency card clamping mechanism 13 is installed on the rotating mechanism 12, the radio frequency card clamping mechanism 13 has at least one radio frequency card clamping position P1, at least one radio frequency card 2 is clamped and fixed in at least one radio frequency card clamping position P1 in a one-to-one correspondence, and the radio frequency card clamping mechanism 13 is driven by the rotating mechanism 12. 3 rotates; a card reader clamping mechanism 14 is installed on the outer wall of the shell 11, and the card reader clamping mechanism 14 has a card reader clamping position P2, and a card reader 3 is clamped and fixed at the card reader clamping position P2; a lifting mechanism 15 is connected to the rotating mechanism 12 and drives the rotating mechanism 12 to be lifted and lowered in the shell 11; wherein, when the rotating mechanism 12 drives the RFID card clamping mechanism 13 to rotate, when the RFID card 2 rotates to the test position above the card reader 3, the card reader 3 reads the RFID card data of the RFID card 2 and outputs it.
[0035] In this embodiment, both the RFID card clamping mechanism 13 and the card reader clamping mechanism 14 adopt elastic clamps, which can adapt to card readers of different sizes and ensure that the RFID card and the card reader can be stably clamped.
[0036] Furthermore, the reliability testing device also includes: a control mechanism 16, which is electrically connected to the rotating mechanism 12, the lifting mechanism 15 and the card reader 3, and the control mechanism 16 outputs control instructions to the rotating mechanism 12, the lifting mechanism 15, and the control mechanism 16 receives the radio frequency card data output by the card reader 3.
[0037] Among them, the lifting mechanism 15 includes: a lifting rod 151 and a lifting motor 152; the lifting rod 151 is connected to the rotating mechanism 12; the output shaft of the lifting motor 152 is connected to the lifting rod 151 through a gear (not shown) and is electrically connected to the control mechanism 16, and the lifting motor 152 drives the lifting rod 151 to move up and down according to the lifting control command output by the control mechanism 16, so as to drive the rotating mechanism 12 to move up and down in the shell 11.
[0038] In this embodiment, the lifting rod 151 is made of aluminum alloy and has through holes (not shown) on it. The spacing of the through holes is 5 mm. The card reading distance is adjusted by using it in conjunction with a through-beam photoelectric sensor, and the card reading distance is reset to zero by using it in conjunction with a long-arm micro switch. When starting up, completing the test, and stopping the test, the device will attempt to reset the card reading distance to zero.
[0039] Specifically, the lifting mechanism 15 also includes a second opposing photoelectric sensor 153, which is installed on the inner wall of the shell 11 and electrically connected to the control mechanism 16. The lifting rod 151 is provided with at least one through hole. When the through hole is aligned with the second opposing photoelectric sensor 153, the second opposing photoelectric sensor 153 outputs a signal to the control mechanism 16, and the control mechanism 16 outputs a stop control command to control the lifting motor 152 to stop working.
[0040] In this embodiment, the second through-beam photoelectric sensor 153 is divided into a transmitting tube and a receiving tube, the maximum sensing distance supported is 25 cm, and the transmitting tube and the receiving tube are arranged on the inner wall of the housing 11 opposite to each other.
[0041] The rotating mechanism 12 includes: a support plate 121 and a rotating motor 122; the support plate 121 is mounted on the inner wall of the shell 11 and connected to the lifting rod 151, and the support plate 121 can move up and down along the axial direction of the shell 11; the rotating motor 122 is mounted on the support plate 121 and electrically connected to the control mechanism 16, and the output shaft of the rotating motor 122 is connected to the RFID card clamping mechanism 13, and the rotating motor 122 drives the RFID card clamping mechanism 13 to rotate according to the rotation control command output by the control mechanism 16.
[0042] In one embodiment of the utility model, the rotating motor 122 and / or the lifting motor 152 is a turbine-reduced self-locking DC motor, which is not easy to generate vibration and noise, and has a power-off self-locking function. When setting the card reading distance in the test, the card reading distance is guaranteed to be stable.
[0043] Furthermore, the reliability testing device further includes a card reading times recording component 17, which is disposed in the housing 11 and electrically connected to the control mechanism 16, and records the card reading times of the card reader.
[0044] Among them, the card reading times recording component 17 includes: a rotating arm 171 and a first opposing photoelectric sensor 172; the rotating arm 171 is installed on the output shaft of the rotating motor 122, and the rotating arm 171 rotates synchronously with the radio frequency card clamping mechanism 13; the first opposing photoelectric sensor 172 is installed on the inner wall of the shell 11 and is electrically connected to the control mechanism 16, and the card reading times are recorded by blocking the transmission and reception of the first opposing photoelectric sensor 172 when the rotating arm 171 rotates.
[0045] In this embodiment, the first through-beam photoelectric sensor 172 is divided into a transmitting tube and a receiving tube, the maximum sensing distance supported is 25 cm, and the transmitting tube and the receiving tube are vertically spaced apart and arranged on the inner wall of the housing 11 and located on one side.
[0046] In this embodiment, the rotating arm 171 is made of aluminum alloy, and its installation direction is parallel to the RFID card clamping mechanism 13 . The detection of the number of card readings is achieved by cooperating with a beam-type photoelectric sensor.
[0047] Furthermore, the control mechanism 16 includes: a control board 161 and a control terminal 162, the control board 161 is arranged at the bottom of the shell 11 and is electrically connected to the rotating mechanism 12, the lifting mechanism 15 and the card reading number recording component 17; the control terminal 162 is electrically connected to the control board 161 and the card reader 3, the control command output by the control terminal 162 is output to the rotating mechanism 12 and the lifting mechanism 15 through the control board 161, the control terminal 162 receives the radio frequency card data, and the control terminal 162 receives the output signals of the first opposing photoelectric sensor 172 and the second opposing photoelectric sensor 153 through the control board 161.
[0048] In this embodiment, the control board adopts a 32-bit ARM microcontroller solution, and controls the entire device through control instructions output by the control terminal 162.
[0049] In this embodiment, the control terminal 162 is used to realize data entry, card reading distance setting, test number setting, test data display, test result display, start, pause and stop functions.
[0050] Furthermore, the reliability testing device also includes a long-arm microswitch 18, which is arranged on the control board 161 and electrically connected to the control board 161. When the lifting rod 151 moves downward and touches the long-arm microswitch 18, the lifting rod 151 is reset, or when the lifting rod 151 moves downward and touches the long-arm microswitch 18 and the control end 162 receives the output signal of the second opposing photoelectric sensor 153, the lifting rod 151 is reset.
[0051] Please refer to the following Figure 1 , combined with Figure 1 The working process of the utility model is described as follows:
[0052] When testing, clamp four radio frequency cards 2 for testing at the radio frequency card clamping position P1, clamp the card reader 3 to be tested for reliability at the card reader clamping position P2, enter the data of the four radio frequency cards 2 at the control terminal 162, and set the card reading distance and the number of tests to be tested. Multiple card reading distances can be set, and the distance interval is at least 5mm. Tests of different card reading distances can be completed at one time. After the settings are completed, start the test;
[0053] When the test starts, the reliability test device will reset the card reading distance to zero through the long arm micro switch 18 and the second photoelectric sensor 153 each time it is turned on. The control terminal 162 outputs a control command to the control board 161. The control board 161 first controls the lifting motor 152 to drive the lifting rod 151 to run through the gear, and the second photoelectric sensor 153 detects the through hole of the lifting rod 151 to adjust the card reading distance. After adjusting to the first test distance to be set, the control board 161 controls the lifting motor 152 to cut off the power, and the turbine deceleration self-locking DC motor is self-locked, completing the setting of the card reading distance.
[0054] After completing the card reading distance setting, the control board 161 controls the rotating motor 122 to rotate, and the rotating arm 171 continuously blocks the transmission and reception of the first opposing photoelectric sensor 172 during rotation to record the number of tests. Each time the rotating arm 171 blocks the opposing photoelectric sensor, the test radio frequency card 2 is just above the card reader 3 and stays for a preset time. In this embodiment, the preset time is 1 second. The radio frequency card data read by the card reader 3 is uploaded to the control terminal 162 for comparison with the test card data entered in advance and the read data and results are displayed. After completing the test of this card reading distance, the control board 161 controls to automatically perform the test of the card reading distance set later. After all tests are completed, the pressure test device automatically resets the card reading distance to zero, and the reliability test software displays the final test results.
[0055] To summarize, by sending control instructions to the control board, the control board controls the turbine-reduced self-locking DC motor at the bottom to drive the lifting arm through gears, and the card reading distance is adjusted by detecting the through holes on the lifting arm through the through-beam photoelectric sensor, thereby automatically realizing reliability testing at multiple card reading distances. Based on this, compared with the existing automated testing devices, this test device is more compatible with different card readers, avoiding the problem of manually adjusting the test device when testing different card reading distances during the test, thereby improving the test efficiency.
[0056] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.
Claims
1. A reliability testing device for a card reader, characterized in that: include: case; A rotating mechanism, installed in the housing; A radio frequency card clamping mechanism is installed on the rotating mechanism, the radio frequency card clamping mechanism has at least one radio frequency card clamping position, at least one radio frequency card is clamped and fixed in at least one radio frequency card clamping position in a one-to-one correspondence, and the radio frequency card clamping mechanism is driven to rotate by the rotating mechanism; A card reader clamping mechanism is mounted on the outer wall of the housing, the card reader clamping mechanism has a card reader clamping position, and a card reader clamp is fixed at the card reader clamping position; A lifting mechanism, connected to the rotating mechanism and driving the rotating mechanism to move up and down in the housing; Wherein, when the rotating mechanism drives the RF card clamping mechanism to rotate, when the RF card rotates to the testing position above the card reader, the card reader reads the RF card data of the RF card and outputs it.
2. The reliability testing device according to claim 1, characterized in that: Also includes: The control mechanism is electrically connected to the rotating mechanism, the lifting mechanism and the card reader, and the control mechanism outputs control instructions to the rotating mechanism and the lifting mechanism, and the control mechanism receives the radio frequency card data output by the card reader.
3. The reliability testing device according to claim 2, characterized in that: The lifting mechanism comprises: A lifting rod connected to the rotating mechanism; A lifting motor, wherein the output shaft of the lifting motor is connected to the lifting rod through a gear and is electrically connected to the control mechanism. The lifting motor drives the lifting rod to move up and down according to the lifting control command output by the control mechanism, so as to drive the rotating mechanism to move up and down in the shell.
4. The reliability testing device according to claim 3, characterized in that: The rotating mechanism comprises: A support plate, mounted on the inner wall of the shell and connected to the lifting rod, wherein the support plate can move up and down along the axial direction of the shell; A rotating motor is mounted on the support plate and electrically connected to the control mechanism. The output shaft of the rotating motor is connected to the RFID card clamping mechanism. The rotating motor drives the RFID card clamping mechanism to rotate according to the rotation control instruction output by the control mechanism.
5. The reliability testing device according to claim 4, characterized in that: It also includes a card reading times recording component, which is arranged in the shell and electrically connected to the control mechanism, and records the card reading times of the card reader.
6. The reliability testing device according to claim 5, characterized in that: The card reading times recording component comprises: A rotating arm, mounted on the output shaft of the rotating motor, the rotating arm and the RFID card clamping mechanism rotate synchronously; The first through-beam photoelectric sensor is mounted on the inner wall of the shell and electrically connected to the control mechanism. The number of card readings is recorded by blocking the transmission and reception of the first through-beam photoelectric sensor when the rotating arm rotates.
7. The reliability testing device according to claim 6, characterized in that: The lifting mechanism also includes a second opposing photoelectric sensor, which is installed on the inner wall of the shell and electrically connected to the control mechanism. The lifting rod is provided with at least one through hole. When the through hole is aligned with the second opposing photoelectric sensor, the second opposing photoelectric sensor outputs a signal to the control mechanism, and the control mechanism outputs a stop control instruction to control the lifting motor to stop working.
8. The reliability testing device according to claim 4, characterized in that: The rotating motor and / or the lifting motor is a turbine-reducing self-locking DC motor.
9. The reliability testing device according to claim 7, characterized in that: The control mechanism comprises: A control panel, disposed at the bottom of the housing and electrically connected to the rotating mechanism, the lifting mechanism and the card reading times recording component; The control end is electrically connected to the control board and the card reader. The control command output by the control end is output to the rotating mechanism and the lifting mechanism through the control board. The control end receives the radio frequency card data. The control end receives the output signals of the first and second photoelectric sensors through the control board.
10. The reliability testing device according to claim 9, characterized in that: It also includes a long-arm micro switch, which is arranged on the control board and electrically connected to the control board. When the lifting rod moves downward and touches the long-arm micro switch, the lifting rod is reset; when the lifting rod moves downward and touches the long-arm micro switch and the control end receives the output signal of the second opposing photoelectric sensor, the lifting rod is reset.