Shaping device for cementing of electric porcelain insulator

By designing a shaping device for adhesive assembly of ceramic insulators including a movable placement frame, positioning side plate and moving groove, the problem of displacement of insulators after adhesive assembly is solved, and product quality and equipment applicability are improved.

CN222690444UActive Publication Date: 2025-03-28江西国科精智电气有限公司
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Patent Information

Application Number
CN202420657029.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-01
Publication Date
2025-03-28
Estimated Expiration
2034-04-01

AI Technical Summary

Technical Problem

During the process of electro-ceramic insulator glue assembly, the insulator is prone to displacement in the undrying adhesive state, affecting product quality.

Method used

A shaping device for adhesive assembly of electric ceramic insulators is designed, including a base, a movable placement frame, a positioning side plate, a moving groove and a removable connecting mechanism. Through these components, the insulator is suspended on the same axis line and positioned and adjusted.

Benefits of technology

Effectively prevent the insulating parts from displaced after glue, improve product quality, and the device can adapt to insulating parts of different sizes, improving the flexibility and applicability of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of insulator processing auxiliary equipment, and particularly relates to a sizing device for electric porcelain insulator cementing, which comprises a base and a sizing area arranged on the base and used for sizing a plurality of insulator bodies, and a plurality of movable placing frames are arranged in the sizing area along the transverse direction. The multiple placing frames are used for supporting the multiple insulating part bodies on the same axis in a suspended mode, a positioning side plate is further longitudinally installed at the top of the base, and hardware fitting bodies abutting against the positioning side plate are arranged at the axes of the multiple insulating part bodies in a penetrating mode. According to the utility model, a plurality of insulating part bodies can be sequentially distributed on the same axial lead at intervals by additionally arranging the movable placing frames, so that the distance between the adjacent insulating part bodies can be conveniently adjusted, and the insulating part bodies can be conveniently positioned.
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Description

Technical Field

[0001] The utility model belongs to the technical field of insulator processing auxiliary equipment, and in particular relates to a shaping device for gluing electric porcelain insulators. Background Art

[0002] Insulators are composed of two major parts: insulating parts and connecting hardware. In the production process of insulators whose insulating parts are made of electric porcelain materials, gluing is used to glue the electric porcelain insulating parts to the hardware through adhesives.

[0003] When gluing existing insulating parts, the gluing position of each insulating part is engraved on the hardware along the axial direction. After multiple insulating parts are mounted on the hardware, the multiple insulating parts are placed at corresponding engraved lines. However, the existing insulators are generally placed directly on a drying table after gluing, and when the adhesive is not dry, the insulating parts may be displaced on the hardware, thereby affecting the product quality of the insulator. Utility Model Content

[0004] The utility model aims to provide a shaping device for gluing electric porcelain insulators, so as to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a shaping device for gluing electric porcelain insulators, comprising: a base and a shaping area arranged on the base for shaping a plurality of insulating component bodies, a plurality of movable placement racks are arranged in the lateral direction in the shaping area, and the plurality of placement racks are respectively used to suspend and support a plurality of insulating component bodies on the same axis.

[0006] Preferably, a positioning side plate is longitudinally mounted on the top of the base, and a hardware body abutting against the positioning side plate is penetrated through the axis of the plurality of insulating component bodies.

[0007] Preferably, a movable groove is provided on the top of the base, and a movable block movable in the movable groove is installed at the bottom of each of the placement racks.

[0008] Preferably, a detachable connecting mechanism is installed between each of the movable blocks and the corresponding placement rack, and the connecting mechanism includes a metal plug-in block and a mounting seat, the mounting seat is installed on the top of the movable block, the top of the metal plug-in block is arranged at the bottom of the placement rack, and the top of the mounting seat is provided with a plug-in hole for accommodating the metal plug-in block.

[0009] Preferably, a magnet is embedded in each of the plug holes, and each of the metal plug blocks abuts against the top of the corresponding magnet.

[0010] Preferably, a limiting mechanism is installed on one side of each mounting seat, and the limiting mechanism is used to limit the movement of the mounting seat.

[0011] Preferably, the limiting mechanism includes a mounting plate welded to a side surface of the mounting seat, and a fastening bolt passing through the mounting plate and threaded thereon, and one end of the fastening bolt can abut against the base.

[0012] Preferably, the top of the base is engraved with scale lines along the direction of the moving groove, and one end of each of the fastening bolts can abut against the scale line.

[0013] Preferably, a placement groove is longitudinally opened on the top of each placement rack, and each insulation member body is respectively inserted into the corresponding placement groove.

[0014] Compared with the prior art, the utility model has the following beneficial effects:

[0015] (1) The utility model can distribute multiple insulating member bodies in sequence and at intervals on the same axis by adding a movable placement rack, thereby facilitating the adjustment of the spacing between adjacent insulating member bodies and further facilitating the positioning of the insulating member bodies.

[0016] (2) The utility model adds a positioning side plate, through which the hardware body can be positioned and penetrated through a plurality of insulating component bodies, thereby facilitating the positioning of the hardware body on the insulating component body.

[0017] (3) The utility model allows the placement frame to move linearly on the base by adding a moving groove and a sliding block, thereby facilitating the position adjustment of the insulating component body.

[0018] (4) The utility model can separate the placement rack from the slider by adding a detachable connection mechanism. At this time, an appropriate placement rack can be selected according to the different sizes of the insulating body, so that the device can adapt to the insulating body of different sizes.

[0019] (5) The utility model can prevent the placement frame from moving on the base after positioning by adding a limiting mechanism, so that the insulating part body and the hardware body can be shaped. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a front view of the utility model;

[0021] Figure 2 It is a top view of the utility model;

[0022] Figure 3 It is a cross-sectional view of the utility model;

[0023] Figure 4 It is a side view of the utility model;

[0024] In the figure: 1. base; 2. positioning side plate; 3. hardware body; 4. insulation body; 5. placement frame; 6. metal plug-in block; 7. mounting seat; 8. fastening bolts; 9. mounting plate; 10. moving groove; 11. moving block; 12. magnet; 13. placement groove; 14. scale line; 15. plug-in hole. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] refer to Figure 1-3 As shown, the utility model provides a shaping device for gluing electric porcelain insulators, comprising: a base 1 and a shaping area arranged on the base 1 for shaping a plurality of insulating component bodies 4, a plurality of movable placement racks 5 are arranged in the shaping area along the lateral direction, and the plurality of placement racks 5 are respectively used to suspend and support a plurality of insulating component bodies 4 on the same axis.

[0027] In the present utility model, combined with Figure 1-3 As shown, a positioning side plate 2 is also longitudinally installed on the top of the base 1 of this embodiment, and a hardware body 3 abutting against the positioning side plate 2 is penetrated at the axis of a plurality of insulating component bodies 4 .

[0028] As described above, when using the base 1, multiple insulating component bodies 4, multiple placement racks 5 and positioning side plates 2 provided by the utility model, the multiple placement racks 5 are moved to predetermined positions on the base 1 respectively. At this time, the multiple insulating component bodies 4 are respectively plugged into the tops of the corresponding placement racks 5. At this time, the axes of the multiple insulating component bodies 4 are on the same axis line. One end of the hardware body 3 is moved through the multiple insulating component bodies 4, and one end of the hardware body 3 is abutted against the positioning side plate 2. At this time, the hardware body 3 and the multiple insulating component bodies 4 are shaped by the positioning side plate 2 and the multiple placement racks 5.

[0029] Further, in order to allow the placement rack 5 to move linearly on the base 1, refer to Figure 2-3 As shown, a moving groove 10 is provided on the top of the base 1, and a moving block 11 is installed at the bottom of each placement rack 5 and can move in the moving groove 10. The placement rack 5 can move linearly on the base 1 through the moving groove 10 and the moving block 11, so as to facilitate the adjustment of the spacing between adjacent insulating member bodies 4.

[0030] Further, in order to allow the insulating body 4 to be plugged into the placement rack 5, refer to Figure 3 As shown, each placement rack 5 has a placement groove 13 longitudinally formed on the top, and each insulating body 4 is respectively inserted into the corresponding placement groove 13. The placement rack 5 has a placement groove 13 matched with the insulating body 4, so that the insulating body 4 can be longitudinally inserted into the placement rack 5 through the placement groove 13.

[0031] In the present utility model, combined with Figure 3 As shown, a detachable connecting mechanism is installed between each moving block 11 and the corresponding placement rack 5 in this embodiment, and the connecting mechanism includes a metal plug-in block 6 and a mounting seat 7. The mounting seat 7 is installed on the top of the moving block 11, and the top of the metal plug-in block 6 is arranged at the bottom of the placement rack 5. The top of the mounting seat 7 is provided with a plug-in hole 15 for accommodating the metal plug-in block 6.

[0032] As mentioned above, when using the connecting mechanism provided by the utility model, the placement rack 5 can be detachably installed on the moving block 11 through the metal plug-in block 6 and the mounting seat 7 in the connecting mechanism, so that the placement racks 5 of different sizes can be detachably installed on the moving block 11, thereby facilitating the equipment to perform shaping operations on insulating component bodies 4 of different sizes.

[0033] Further, in order to prevent the metal plug block 6 from being separated from the plug hole 15, refer to Figure 3 As shown, a magnet 12 is embedded in each plug hole 15, and each metal plug block 6 abuts against the top of the corresponding magnet 12. When the metal plug block 6 is plugged into the plug hole 15, the metal plug block 6 is restricted in the plug hole 15 by the suction force of the magnet 12, so as to avoid the metal plug block 6 from shaking and improve the stability of the metal plug block 6 in the plug hole 15.

[0034] In the present utility model, combined with Figure 1-2 and Figure 4 As shown, a limiting mechanism is installed on one side of each mounting seat 7 of the present embodiment, and the limiting mechanism is used to limit the movement of the mounting seat 7.

[0035] Combination Figure 1-2 and Figure 4 As shown, the limiting mechanism includes a mounting plate 9 welded to the side of the mounting seat 7 , and a fastening bolt 8 threaded through the mounting plate 9 , one end of the fastening bolt 8 can abut against the base 1 .

[0036] As mentioned above, when using the limiting mechanism provided by the utility model, the fastening bolt 8 in the limiting mechanism is installed on one side of the mounting seat 7 through the mounting plate 9. When the placement rack 5 moves to a predetermined position on the base 1, the fastening bolt 8 is tightened. When the fastening bolt 8 abuts against the base 1, the placement rack 5 is reset and moved.

[0037] Further, in order to facilitate accurate positioning of the insulating body 4, refer to Figure 2 As shown, the top of the base 1 is engraved with scale lines 14 along the direction of the moving groove 10, and one end of each fastening bolt 8 can abut on the scale line 14. When the placement rack 5 moves, one end of the fastening bolt 8 moves on the scale line 14. When the fastening bolt 8 moves to a predetermined position on the scale line 14, the placement rack 5 stops moving. At this time, the fastening bolt 8 is tightened to allow one end of the fastening bolt 8 to abut on the base 1, thereby preventing the placement rack 5 from moving on the base 1.

[0038] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A shaping device for gluing electric porcelain insulators, characterized in that: include: A base (1) and a shaping area arranged on the base (1) for shaping a plurality of insulating component bodies (4), wherein a plurality of movable placement racks (5) are arranged in the shaping area along a lateral direction, and the plurality of placement racks (5) are respectively used to suspend and support a plurality of insulating component bodies (4) on the same axis.

2. The shaping device for gluing electric porcelain insulators according to claim 1, characterized in that: A positioning side plate (2) is also longitudinally mounted on the top of the base (1), and a hardware body (3) abutting against the positioning side plate (2) is provided through the axis of the plurality of insulating component bodies (4).

3. The shaping device for gluing electric porcelain insulators according to claim 1 is characterized in that: The top of the base (1) is provided with a moving groove (10), and the bottom of each of the placement racks (5) is provided with a moving block (11) that can move in the moving groove (10).

4. The shaping device for gluing electric porcelain insulators according to claim 3 is characterized in that: A detachable connecting mechanism is installed between each of the moving blocks (11) and the corresponding placement rack (5), and the connecting mechanism comprises a metal plug-in block (6) and a mounting seat (7). The mounting seat (7) is installed on the top of the moving block (11), and the top of the metal plug-in block (6) is arranged on the bottom of the placement rack (5). The top of the mounting seat (7) is provided with a plug-in hole (15) for accommodating the plug-in of the metal plug-in block (6).

5. The shaping device for gluing electric porcelain insulators according to claim 4, characterized in that: A magnet (12) is embedded and installed inside each of the plug-in holes (15), and each of the metal plug-in blocks (6) abuts against the top of the corresponding magnet (12).

6. A shaping device for gluing electric porcelain insulators according to claim 4, characterized in that: A limiting mechanism is installed on one side of each mounting seat (7), and the limiting mechanism is used to limit the movement of the mounting seat (7).

7. A shaping device for gluing electric porcelain insulators according to claim 6, characterized in that: The limiting mechanism comprises a mounting plate (9) welded to the side of the mounting seat (7), and a fastening bolt (8) passing through and screwed on the mounting plate (9); one end of the fastening bolt (8) can abut against the base (1).

8. A shaping device for gluing electric porcelain insulators according to claim 7, characterized in that: A scale line (14) is engraved on the top of the base (1) along the direction of the movable groove (10), and one end of each of the fastening bolts (8) can abut against the scale line (14).

9. The shaping device for gluing electric porcelain insulators according to claim 1, characterized in that: A placement groove (13) is longitudinally provided on the top of each placement rack (5), and each insulation component body (4) is respectively inserted into a corresponding placement groove (13).

Citation Information

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