Adjustable proximity switch mounting rack and square cabin
By designing an adjustable proximity switch mount, the limit structure of spring and upper folded edges is used to solve the problem of induction intensified distance between the proximity switch and the induction plate, and the effect of protecting the proximity switch and ensuring induction effectiveness is achieved.
Patent Information
- Application Number
- CN202420620375.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-28
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-03-28
AI Technical Summary
In the prior art, the distance between the proximity switch and the induction plate increases, exceeding the induction distance of the proximity switch, resulting in the problem of inactivity inadequate sensing.
An adjustable proximity switch mount is designed, including a lower support seat, a connecting post, a spring and an upper support seat. Through the compression of the spring and the limiting structure of the upper folded edge, the proximity switch is ensured to be within the induction range when the hatch is closed, and avoid direct pressing on the proximity switch.
It effectively protects the proximity switch to prevent damage, while ensuring that the induction plate is within the sensing range of the proximity switch when the hatch is closed, avoiding inadequate sensing.
Smart Images

Figure CN222690539U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of shelters, and more specifically to an adjustable proximity switch mounting frame and a shelter. Background Art
[0002] The switch cover signal proximity switch mounting bracket is a bracket used to install a proximity switch. A proximity switch is a sensor that is usually used to detect whether an object is close to or in contact with a surface and is commonly used in industrial automation control systems.
[0003] The existing switch cover signal proximity switch mounting frame adopts a structure that completely fixes the proximity switch. In actual use, when the top cover of the box-type equipment (cabin) is opened and closed (especially closed), the proximity switch using the fixed structure mounting frame is easily damaged due to the closing speed and weight of the top cover, thereby causing the proximity switch to lose its function.
[0004] In view of this, the prior art discloses an installation structure that can protect a proximity switch, which is designed as a compressible structure. Since the proximity switch is fixed on an upper support seat, it can be extended and retracted together with the upper support seat. However, in actual use, there is a situation where the top cover cannot completely compress the upper support seat, causing the upper support seat to tilt, thereby increasing the distance between the proximity switch and the sensor sheet, exceeding the sensing distance of the proximity switch, resulting in insufficient sensing. Utility Model Content
[0005] In view of this, the purpose of the utility model is to provide an adjustable proximity switch mounting bracket to solve the problem in the prior art that the distance between the proximity switch and the sensing sheet increases, exceeds the sensing distance of the proximity switch, and causes insufficient sensing.
[0006] To achieve the above purpose, the technical solution of the utility model is:
[0007] An adjustable proximity switch mounting bracket comprises:
[0008] A lower support seat, which is used for fixing and installing the proximity switch;
[0009] Connecting columns, at least two of which are provided, and the bottoms of both connecting columns are fixedly connected to the lower support seat;
[0010] A spring, sleeved on the connecting column;
[0011] The upper support seat is sleeved on the connecting column, and includes an upper bottom plate, upper vertical plates extending upward are connected to both ends of the upper bottom plate, and upper folding edges extending inward are connected to the upper vertical plates, and a first through hole and a second through hole are opened on the upper bottom plate, and the upper part of the proximity switch movably passes through the first through hole and can slide up and down along the first through hole, and the upper part of the connecting column movably passes through the second through hole and is fixed by a limiter, and the spring is sleeved on the connecting column between the upper bottom plate and the lower support seat;
[0012] When the upper fold moves downward under force, its lower end surface can contact the upper end of the connecting column to achieve limiting. At this time, the height of the upper end surface of the upper fold is greater than the height of the upper end surface of the proximity switch and is within the sensing range of the proximity switch.
[0013] Furthermore, the limiting member includes a spring pressure piece and a cotter pin, the upper end of the connecting column is provided with a penetrating positioning hole along its radial direction, the cotter pin is inserted into the positioning hole, the spring pressure piece is sleeved on the connecting column, and is located between the cotter pin and the upper base plate.
[0014] Furthermore, the number of the connecting posts is two, and the two connecting posts are respectively located on the left and right sides of the proximity switch.
[0015] Furthermore, the lower support seat includes a lower base plate, both ends of the lower base plate are connected with lower vertical plates extending downward, the lower vertical plate is connected with a lower folding edge extending outward, the lower folding edge is provided with a mounting hole, and the proximity switch is fixed in the middle of the lower base plate.
[0016] Furthermore, the distance between the bottom of the proximity switch and the lower folding edge is 20 mm-40 mm.
[0017] Furthermore, the lower bottom plate, the lower vertical plate and the lower folding edge are an integrally formed structure; the upper bottom plate, the upper vertical plate and the upper folding edge are also an integrally formed structure.
[0018] Furthermore, the connection between the lower bottom plate and the lower vertical plate, the connection between the lower vertical plate and the lower folding edge, the connection between the upper bottom plate and the upper vertical plate, and the connection between the upper vertical plate and the upper folding edge are all provided with rounded corners.
[0019] Furthermore, the proximity switch is detachably mounted on the lower base plate by means of a first fixing nut and a second fixing nut, wherein the first fixing nut is located at an upper end of the lower base plate, and the second fixing nut is arranged at a lower end of the lower base plate.
[0020] The utility model also aims to provide a shelter, comprising a shelter body and a shelter cover, wherein an opening is formed on the shelter body, and the shelter cover is flippably arranged on the shelter body to control the opening and closing of the opening.
[0021] The cabin body is provided with an adjustable proximity switch mounting frame as described in any one of the above items, the cabin cover is provided with a sensor sheet, and the proximity switch is used to detect the position of the sensor sheet.
[0022] When the hatch cover is closed at the opening, the hatch cover is pressed against the upper folded edge and the spring is in a compressed state.
[0023] The beneficial effects of the utility model are:
[0024] The adjustable proximity switch mounting bracket provided by the utility model mounts and fixes the proximity switch on the lower supporting seat, and when the hatch cover of the square cabin presses on the upper folding edge, due to the speed and weight of the hatch cover, the upper folding edge will continue to be driven to move downward until the lower end surfaces of the upper folding edges on both sides contact the upper ends of the connecting columns, thereby realizing limit positioning, and because the height of the upper end surfaces of the upper folding edges at this time is greater than the height of the upper end surfaces of the proximity switch, the hatch cover can be prevented from being directly pressed on the proximity switch while being within the sensing range of the proximity switch, thereby playing a role in protecting the proximity switch, realizing the function of sensing limit positioning, and preventing the proximity switch from sensing inadequately. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application, and for ordinary technicians in this field, other embodiments can also be obtained based on these drawings.
[0026] Figure 1 It is a three-dimensional structural schematic diagram of the utility model.
[0027] Figure 2 It is a main structural schematic diagram of the utility model.
[0028] Figure 3 It is an assembly schematic diagram of the lower support seat, the connecting column and the spring in the utility model.
[0029] Figure 4 It is a structural schematic diagram of the upper support seat in the utility model.
[0030] Description of reference numerals:
[0031] 1. Lower support seat; 11. Lower base plate; 12. Lower vertical plate; 13. Lower folding edge; 131. Mounting hole; 2. Fillet; 3. Connecting column; 31. Positioning hole; 4. Spring; 5. Upper support seat; 51. Upper base plate; 511. First through hole; 512. Second through hole; 52. Upper vertical plate; 53. Upper folding edge; 6. Limiting member; 61. Spring pressing piece; 7. First fixing nut; 8. Second fixing nut; 100. Proximity switch. DETAILED DESCRIPTION
[0032] The structure provided by the utility model is explained and illustrated in detail below in conjunction with the accompanying drawings of the specification.
[0033] refer to Figures 1 to 4 As shown, this embodiment specifically discloses an adjustable proximity switch mounting bracket, including: a lower support seat 1, which is used to fix the proximity switch 100, and the mounting bracket can be fixedly mounted on the cabin body through the lower support seat 1;
[0034] The connecting columns 3 are provided with two, and the bottoms of the connecting columns 3 are fixedly connected to the lower support base 1, and can be fixed by welding, and are evenly distributed on the left and right sides of the lower support base 1, that is, located on the left and right sides of the proximity switch 100; in some other embodiments, the number can also be adjusted according to the situation;
[0035] The spring 4 is sleeved on the connecting column 3. In the illustrated embodiment, each connecting column 3 is sleeved with a spring 4 to ensure support stability;
[0036] The upper support seat 5 is sleeved on the connecting column 33, and includes an upper bottom plate 51. The two ends of the upper bottom plate 51 are connected with upper vertical plates 52 extending vertically upward. The upper ends of the upper vertical plates 52 are connected with upper folding edges 53 extending horizontally inward. The upper bottom plate 51 is provided with a first through hole 511 and a second through hole 512. The upper part of the proximity switch 100 moves through the first through hole 511 and can slide up and down along the first through hole 511. The upper part of the connecting column 3 moves through the second through hole 512 and is fixed by the stopper 6. The spring 4 is sleeved on the connecting column 3 between the upper bottom plate 51 and the lower support seat 1.
[0037] When the upper folded edge 53 moves downward under force, that is, when the hatch cover of the cabin is in the process of closing, the lower end surface of the upper folded edge 53 can contact the upper end of the connecting column 3 to achieve limiting. At this time, the height of the upper end surface of the upper folded edge 53 is greater than the height of the upper end surface of the proximity switch 100 and is within the sensing range of the proximity switch 100.
[0038] Specifically, a sensing sheet is installed on the hatch cover. When the hatch cover is closed, the sensing sheet will move toward the upper support seat together with the hatch cover. When the sensing sheet contacts the upper folded edge 53 of the upper support seat 5 of the adjustable mounting frame, the sensing sheet enters the sensing distance range of the proximity switch 100. When the hatch cover contacts the upper support seat 5 due to speed and weight reasons and needs to be pressed down further, the folded edges on both sides of the upper support seat 5, i.e., the lower edges of the upper folded edges 53, will contact the connecting column 3, thereby limiting the position (in this embodiment, the distance between the lower edge of the upper folded edge 53 and the connecting column 3 is 3 mm, and the distance between the upper edge of the upper folded edge 53 and the highest point of the proximity switch 100 is 4 mm. After the hatch cover compresses the upper support seat to the limit position, the highest point of the proximity switch 100 will maintain a gap of 1 mm with the hatch cover. In some other embodiments, the distance between the upper edge of the upper folded edge 53 and the highest point of the proximity switch 100, and the distance between the upper edge of the upper folded edge 53 and the highest point of the proximity switch 100 are 2 mm. The distance from the highest point of the switch 100 can also be set to other values, as long as it is ensured that when the lower edge of the upper folded edge 53 contacts the connecting column 3, the upper edge of the upper folded edge 53 is higher than the highest point of the proximity switch 100, that is, a gap is formed, and at the same time, the gap is within the sensing range of the proximity switch 100), thereby ensuring that the upper support seat 5 no longer moves downward. At this time, the upper edge of the upper folded edge 53 is higher than the highest point of the proximity switch 100, avoiding the sensor sheet from directly pressing on the proximity switch 100, and being within the sensing range of the proximity switch 100, thereby protecting the proximity switch 100 and realizing the function of sensing limit.
[0039] It should be noted that, in the present embodiment, since the proximity switch 100 is fixed on the lower support seat 1, when the hatch cover is pressed downward and drives the upper support seat 5 to be pressed downward, the proximity switch 100 will not move downward with the upper support seat 5, but will gradually move closer to the hatch cover, and the distance between the proximity switch 100 and the sensing sheet on the hatch cover will gradually decrease until the upper folding edge 53 is limited and fixed by the connecting column 3. At this time, the distance between the proximity switch 100 and the sensing sheet is the smallest, which can avoid the situation where the proximity switch cannot sense in place. At the same time, since there is a gap between the proximity switch 100 and the upper folding edge 53 of the upper support seat 5, there is also a gap between the proximity switch 100 and the hatch cover, thereby avoiding pressure damage to the contact switch 100.
[0040] In some embodiments, the overall cross-section of the lower support seat 1 is roughly Ω-shaped, including a lower base plate 11, and the two ends of the lower base plate 11 are connected to lower vertical plates 12 extending downward, and the lower vertical plates 12 are connected to a lower folding edge 13 extending outward, and a mounting hole 131 is provided on the lower folding edge 13. The mounting hole 131 can be used to fix the entire mounting frame on the cabin body of the cabin, and the proximity switch 100 is fixed to the middle part of the lower base plate 11; in a preferred embodiment, the proximity switch 100 can be detachably mounted on the lower base plate 11 by a first fixing nut 7 and a second fixing nut 8, the first fixing nut 7 is located at the upper end of the lower base plate 11, and the second fixing nut 8 is arranged at the lower end of the lower base plate 11. It can be understood that a through hole for the proximity switch 100 to pass through is provided on the lower base plate 11, and a thread is provided on the peripheral side of the proximity switch 100. In combination with the first fixing nut 7 and the second fixing nut 8, the proximity switch 100 can be detachably fixed to the lower base plate 11, i.e., the lower support seat 1, thereby facilitating maintenance and replacement.
[0041] Among them, the lower bottom plate 11 is supported by the lower vertical plate 12, and an inverted U-shaped notch is formed between the two lower vertical plates 12 and the lower bottom plate 11, so that a certain space is formed between the lower bottom plate 11 and the cabin. In this embodiment, by increasing the height of the lower vertical plate 12, the depth of the notch of the lower support seat can be increased, which can ensure that the lower part of the proximity switch 100 can be easily disassembled after the cable connector is installed, avoiding the phenomenon of the cable connector being soaked in water in a rainy environment. Specifically, in a preferred embodiment, the distance H between the bottom of the proximity switch 100 and the lower folding edge 13 is set to 20mm-40mm, preferably 30mm-35mm.
[0042] In this embodiment, the limiting member 6 includes a spring pressing piece 61 and a cotter pin (not shown in the figure). A penetrating positioning hole 31 is opened in the radial direction of the upper end of the connecting column 3. The cotter pin is inserted into the positioning hole 31. The spring pressing piece 61 is sleeved on the connecting column 3 and is located between the cotter pin and the upper base plate 51. The upper support seat is limited by the cotter pin and the positioning hole 31, which can facilitate disassembly and maintenance. The setting of the spring pressing piece 61 can increase the force-bearing area of the contact between the cotter pin and the upper base plate 51.
[0043] Continue to combine Figure 3 and Figure 4As shown, the lower base plate 11, the lower vertical plate 12 and the lower folding edge 13 are an integrally formed structure; the upper base plate 51, the upper vertical plate 52 and the upper folding edge 53 are also an integrally formed structure; that is, the lower support seat 1 and the upper support seat 5 are both integrally formed structures, and the bending parts of the lower support seat 1 and the upper support seat 5 are both provided with fillets 2, that is, the connection between the lower base plate 11 and the lower vertical plate 12, the connection between the lower vertical plate 12 and the lower folding edge 13, the connection between the upper base plate 51 and the upper vertical plate 52, and the connection between the upper vertical plate 52 and the upper folding edge 53 are all provided with fillets 2. The integrally formed structure can improve the overall structural strength of the upper support seat 5 and the lower support seat 1, and is easy to process and manufacture. Fillets are provided at each bending part, that is, arc transition, which can disperse stress concentration, thereby improving the strength and service life of the upper support seat 5 and the lower support seat 1.
[0044] Furthermore, the utility model also provides a shelter, on which the adjustable proximity switch mounting bracket described in any of the above embodiments is arranged. Specifically, the shelter comprises a cabin body and a hatch cover, an opening is formed on the cabin body, the hatch cover is flipably arranged on the cabin body for controlling the opening and closing of the opening, and an opening and closing mechanism may be arranged on the cabin body for controlling the opening and closing of the hatch cover. Optionally, the opening and closing mechanism comprises a retractable mechanism such as an electric cylinder, a hydraulic cylinder, or a pneumatic cylinder, and the automatic opening and closing of the hatch cover is controlled by retracting;
[0045] The adjustable proximity switch mounting frame is mounted on the cabin body, the proximity switch 100 is mounted on the mounting frame, and a corresponding induction sheet is arranged on the hatch cover. The proximity switch 100 is used to detect the position of the induction sheet. When the hatch cover is closed at the opening, the hatch cover is pressed against the upper folding edge and the spring 4 is in a compressed state. It can be understood that after the hatch cover is closed, the induction sheet is just located directly above the proximity switch 100. Of course, the number of mounting frames and proximity switches 100 can be set according to the size of the cabin body, which is not limited here. When the hatch cover is opened, the compressed spring 4 will push the upper support seat to move upward until it is limited by the cotter pin.
[0046] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0047] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0048] In the description of this specification, the description with reference to the terms "this embodiment", "one embodiment", "some embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in a suitable manner in any at least one embodiment or example. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.
[0049] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present utility model, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0050] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modification, equivalent replacement and simple improvement made to the essential content of the present invention shall be included in the protection scope of the present invention.
Claims
1. An adjustable proximity switch mounting bracket, characterized in that: include: A lower support seat (1) for fixing and installing a proximity switch (100); Connecting columns (3), at least two of which are provided, and the bottoms of both connecting columns are fixedly connected to the lower support seat (1); A spring (4) is sleeved on the connecting column (3); The upper support seat (5) is sleeved on the connecting column (3), and comprises an upper base plate (51). The two ends of the upper base plate (51) are connected to upper vertical plates (52) extending upward, and the upper vertical plates (52) are connected to upper folding edges (53) extending inward. The upper base plate (51) is provided with a first through hole (511) and a second through hole (512). The upper part of the proximity switch (100) can move through the first through hole (511) and can slide up and down along the first through hole (511). The upper part of the connecting column (3) can move through the second through hole (512) and be fixed by a stopper (6). The spring (4) is sleeved on the connecting column (3) between the upper base plate (51) and the lower support seat (1); When the upper folded edge (53) is forced to move downward, its lower end surface can contact the upper end of the connecting column (3) to achieve position limiting. At this time, the height of the upper end surface of the upper folded edge (53) is greater than the height of the upper end surface of the proximity switch (100) and is within the sensing range of the proximity switch (100).
2. The adjustable proximity switch mounting bracket according to claim 1, characterized in that: The limiting member (6) comprises a spring pressing piece (61) and a split pin. The upper end of the connecting column (3) is provided with a positioning hole (31) extending therethrough in a radial direction. The split pin is inserted into the positioning hole (31). The spring pressing piece (61) is sleeved on the connecting column (3) and is located between the split pin and the upper base plate (51).
3. The adjustable proximity switch mounting bracket according to claim 1, characterized in that: The number of the connecting posts (3) is two, and the two connecting posts (3) are respectively located on the left and right sides of the proximity switch (100).
4. The adjustable proximity switch mounting bracket according to claim 1, characterized in that: The lower support seat (1) comprises a lower base plate (11), the two ends of the lower base plate (11) are connected to lower vertical plates (12) extending downward, the lower vertical plate (12) is connected to a lower folding edge (13) extending outward, the lower folding edge (13) is provided with a mounting hole (131), and the proximity switch (100) is fixed in the middle of the lower base plate (11).
5. The adjustable proximity switch mounting bracket according to claim 4, characterized in that: The distance between the bottom of the proximity switch (100) and the lower folded edge (13) is 20 mm-40 mm.
6. The adjustable proximity switch mounting bracket according to claim 4, characterized in that: The lower bottom plate (11), the lower vertical plate (12) and the lower folding edge (13) are an integrally formed structure; the upper bottom plate (51), the upper vertical plate (52) and the upper folding edge (53) are also an integrally formed structure.
7. The adjustable proximity switch mounting bracket according to claim 4, characterized in that: Rounded corners (2) are provided at the connection between the lower base plate (11) and the lower vertical plate (12), the connection between the lower vertical plate (12) and the lower folding edge (13), the connection between the upper base plate (51) and the upper vertical plate (52), and the connection between the upper vertical plate (52) and the upper folding edge (53).
8. The adjustable proximity switch mounting bracket according to claim 4, characterized in that: The proximity switch (100) is detachably mounted on the lower base plate (11) via a first fixing nut (7) and a second fixing nut (8), wherein the first fixing nut (7) is located at the upper end of the lower base plate (11) and the second fixing nut (8) is arranged at the lower end of the lower base plate (11).
9. A shelter, characterized in that: The invention comprises a cabin body and a cabin cover, wherein the cabin body is formed with an opening, and the cabin cover is flippably arranged on the cabin body for controlling the opening and closing of the opening. The cabin body is provided with an adjustable proximity switch mounting bracket according to any one of claims 1 to 8, the cabin cover is provided with a sensor sheet, and the proximity switch (100) is used to detect the position of the sensor sheet. When the hatch cover is closed at the opening, the hatch cover is pressed against the upper folded edge and puts the spring (4) in a compressed state.