Automatic brushless motor iron stand assembling device

Abstract

The utility model relates to the technical field of automatic brushless motor iron stand assembling devices, in particular to an automatic brushless motor iron stand assembling device. Comprising an operation table, a rotating disc mechanism, a rotor feeding mechanism, a coil steel sheet feeding mechanism, a nut feeding vibration disc, a motor lower support feeding vibration disc, a motor upper support feeding vibration disc and a discharging mechanism. The right side of the operation table is connected with the coil steel sheet feeding mechanism, the left side is connected with the discharging mechanism, and the middle is provided with the turntable mechanism; a first clamping mechanism, a lower support feeding mechanism, a nut feeding mechanism, a second clamping mechanism, a screw hitting mechanism and an upper support feeding mechanism are circumferentially and clockwise installed on the periphery of the rotary disc mechanism. According to the device, the motor iron stand can be fully automatically assembled, the intelligent degree is high, the labor cost is reduced, and the operation difficulty is reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of automatic brushless motor iron frame assembly devices, in particular to an automatic brushless motor iron frame assembly device. Background Art

[0002] The motor rotor refers to the rotating part of the motor, which is used to realize the conversion of electrical energy into mechanical energy or mechanical energy into electrical energy. The motor consists of two parts, the rotor and the stator, in which the rotor plays a key role in rotation. The iron frame refers to the bracket, support and other structures made of steel, which are used to support buildings or other facilities. The main function is to provide support and stability to ensure the stability and safety of the supported objects. The iron core is a material used in electronic devices, inductors, transformers and other power equipment. Its main function is to increase inductance, magnetic induction intensity and magnetic conductivity, and improve the efficiency and stability of electrical appliances. The main function of the winding frame is to support and fix the coil to ensure that the coil maintains a stable shape and structure during the winding process.

[0003] The brushless motor needs to assemble the internal iron frame parts, then install other parts and weld the outer shell for production and use. Now we need a fully automated batch assembly machine that can meet the installation of motor rotors, iron frames, iron cores, and winding frames to facilitate subsequent operations. Utility Model Content

[0004] In order to overcome the existing deficiencies, the utility model provides an automated brushless motor iron frame assembly device.

[0005] The utility model adopts the following technical scheme to solve the technical problems: an automated brushless motor iron frame assembly device, comprising an operating table, a turntable mechanism, a rotor feeding mechanism, a coil steel sheet feeding mechanism, a nut feeding vibration disk, a motor lower bracket feeding vibration disk, a motor upper bracket feeding vibration disk and a discharging mechanism; the right side of the operating table is connected to the coil steel sheet feeding mechanism, the left side is connected to the discharging mechanism, and a turntable mechanism is installed in the middle; a clamping mechanism 1, a lower bracket feeding mechanism, a nut feeding mechanism, a clamping mechanism 2, a screw driving mechanism, and an upper bracket feeding mechanism are installed in a circle clockwise around the turntable mechanism; the outer side of the clamping mechanism 1 corresponds to the coil steel sheet feeding mechanism, the outer side of the lower bracket feeding mechanism corresponds to the organic lower bracket feeding vibration disk, the outer side of the nut feeding mechanism corresponds to the nut feeding vibration disk, the outer side of the clamping mechanism 2 corresponds to the discharging mechanism, and the outer side of the upper bracket feeding mechanism corresponds to the motor upper bracket feeding vibration disk; a rotor feeding mechanism is provided on the side of the coil steel sheet feeding mechanism and between the motor upper bracket feeding vibration disk.

[0006] According to another embodiment of the utility model, the rotor feeding mechanism further includes a rotor feeding tray and a rotor picking robot, and the rotor picking robot is arranged on the side of the operating table, between the coil steel sheet feeding mechanism and the motor upper bracket feeding vibration plate, and a rotor feeding tray is provided on the right side.

[0007] According to another embodiment of the utility model, it further includes that the coil steel sheet feeding mechanism includes a silicon steel sheet automatic conveyor line, a coil automatic conveyor line, a silicon steel sheet coil installation line, a silicon steel sheet coil picking robot and a punch press; the silicon steel sheet automatic conveyor line and the coil automatic conveyor line are arranged in parallel, and a silicon steel sheet coil picking robot is provided at the left end, a silicon steel sheet coil installation line is provided on the left side of the silicon steel sheet coil picking robot, a punch press is provided in the middle of the silicon steel sheet coil installation line, and a clamping mechanism 1 is provided on the left side.

[0008] According to another embodiment of the utility model, it further includes that the turntable mechanism includes an octagonal dividing turntable and a divider; the divider is fixed to the bottom center of the operating table top, and penetrates the operating table through an output shaft, and the output shaft is connected to the octagonal dividing turntable. The octagonal dividing turntable is arranged above the center of the operating table top, and eight groups of mounting holes are provided on the surface.

[0009] According to another embodiment of the utility model, further including, the clamping mechanism one and the clamping mechanism two both include a parallel sliding system, an upper and lower telescopic cylinder and a cylinder clamp; the parallel sliding system is fixed on the operating table through a bracket, slidingly connected to the upper and lower telescopic cylinders, and a cylinder clamp is installed at the bottom of the upper and lower telescopic cylinders.

[0010] According to another embodiment of the utility model, it further includes that the lower bracket feeding mechanism, the upper bracket feeding mechanism and the nut feeding mechanism include a front and rear sliding system, a vertical moving cylinder and a sheet nozzle mounting system; the front and rear sliding system is slidably connected with a vertical moving cylinder, and the output shaft of the vertical moving cylinder is connected to the sheet nozzle mounting system; the sheet nozzle mounting system includes a fixed plate, a nozzle fixing shaft, a nozzle fixing sleeve, a nozzle, a spring and a nozzle cylinder; the fixed plate is fixed on the output shaft of the vertical moving cylinder, and a through hole is provided on the surface, a nozzle fixing sleeve is installed in the through hole, a nozzle fixing shaft is installed inside the nozzle fixing sleeve, the upper end of the nozzle fixing shaft is connected to the nozzle cylinder, the lower end is connected to the nozzle, and a spring is provided on the outside.

[0011] According to another embodiment of the utility model, the screw driving mechanism further includes a parallel movement system, a rodless cylinder and an electric screwdriver; the parallel movement system is fixed on an operating table and slidably connected to the rodless cylinder; the rodless cylinder is slidably connected to a mounting plate, and an electric screwdriver is fixed on the side of the mounting plate.

[0012] According to another embodiment of the utility model, further comprising: a tester is provided on the side of the discharging mechanism.

[0013] The beneficial effects of the utility model are that the motor iron frame is fully automatically assembled with a high degree of intelligence, which reduces labor costs and alleviates operating difficulty. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0015] Figure 1 It is a structural schematic diagram of the utility model;

[0016] Figure 2 It is a top view of the utility model;

[0017] Figure 3 It is a structural diagram of the turntable mechanism;

[0018] Figure 4 It is a structural schematic diagram of the clamping mechanism 1 and the clamping mechanism 2;

[0019] Figure 5 It is a structural schematic diagram of a lower bracket feeding mechanism, an upper bracket feeding mechanism and a nut feeding mechanism;

[0020] Figure 6 It is a structural diagram of a screw driving mechanism.

[0021] In the figure, 1, operating table, 2, turntable mechanism, 3, rotor feeding mechanism, 4, coil steel sheet feeding mechanism, 5, nut feeding vibration plate, 6, motor lower bracket feeding vibration plate, 7, motor upper bracket feeding vibration plate, 8, discharging mechanism, 9, clamping mechanism 1, 10, lower bracket feeding mechanism, 11, nut feeding mechanism, 12, clamping mechanism 2, 13, screw driving mechanism, 14, upper bracket feeding mechanism, 15, rotor feeding plate, 16, rotor feeding manipulator, 17, coil automatic conveyor line, 18, silicon steel sheet coil installation line, 19, silicon steel sheet Coil picking robot, 20. Punch press, 21. Eight-divided dividing turntable, 22. Divider, 23. Mounting hole, 24. Parallel sliding system, 25. Up and down telescopic cylinder, 26. Cylinder clamp, 27. Front and rear sliding system, 28. Vertical moving cylinder, 29. Sheet suction nozzle installation system, 30. Fixed plate, 31. Suction nozzle fixed shaft, 32. Suction nozzle fixed sleeve, 33. Suction nozzle, 34. Spring, 35. Suction nozzle cylinder, 36. Parallel moving system, 37. Rodless cylinder, 38. Electric screwdriver, 39. Tester, 40. Automatic conveyor line for silicon steel sheets. DETAILED DESCRIPTION

[0022] like Figure 1It is a structural schematic diagram of the utility model, an automated brushless motor iron frame assembly device, including an operating table 1, a turntable mechanism 2, a rotor feeding mechanism 3, a coil steel sheet feeding mechanism 4, a nut feeding vibration plate 5, a motor lower bracket feeding vibration plate 6, a motor upper bracket feeding vibration plate 7 and a discharging mechanism 8; the right side of the operating table 1 is connected to the coil steel sheet feeding mechanism 4, the left side is connected to the discharging mechanism 8, and a turntable mechanism 2 is installed in the middle; the turntable mechanism 2 is circumferentially installed with a clamping mechanism 9, a lower bracket feeding mechanism 10, a nut feeding mechanism 11, and a nut feeding mechanism 12. 11. Clamping mechanism 12. Screwing mechanism 13. Upper bracket feeding mechanism 14. The outer side of the clamping mechanism 1 9 corresponds to the coil steel sheet feeding mechanism 4, the outer side of the lower bracket feeding mechanism 10 corresponds to the motor lower bracket feeding vibration disk 6, the outer side of the nut feeding mechanism 11 corresponds to the nut feeding vibration disk 5, the outer side of the clamping mechanism 12 corresponds to the discharging mechanism 8, and the outer side of the upper bracket feeding mechanism 14 corresponds to the motor upper bracket feeding vibration disk 7; a rotor feeding mechanism 3 is provided on the side of the coil steel sheet feeding mechanism 4 and between the motor upper bracket feeding vibration disk 7.

[0023] According to another embodiment of the utility model, the rotor feeding mechanism 3 further includes a rotor material tray 15 and a rotor picking robot 16, and the rotor picking robot 16 is arranged on the side of the operating table 1, between the coil steel sheet feeding mechanism 4 and the motor upper bracket feeding vibration plate 7, and the rotor material tray 15 is provided on the right side.

[0024] According to another embodiment of the utility model, it further includes that the coil steel sheet feeding mechanism 4 includes a silicon steel sheet automatic conveyor line 40, a coil automatic conveyor line 17, a silicon steel sheet coil installation line 18, a silicon steel sheet coil picking robot 19 and a punch press 20; the silicon steel sheet automatic conveyor line 40 and the coil automatic conveyor line 17 are arranged in parallel, and a silicon steel sheet coil picking robot 19 is provided at the left end, a silicon steel sheet coil installation line 18 is provided on the left side of the silicon steel sheet coil picking robot 19, a punch press 20 is provided in the middle of the silicon steel sheet coil installation line 18, and a clamping mechanism 9 is provided on the left side.

[0025] According to another embodiment of the utility model, the turntable mechanism 2 further includes: the turntable mechanism 2 includes an octagonal dividing turntable 21 and a divider 22; the divider 22 is fixed to the bottom center of the table top of the operating table 1, and passes through the operating table 1 through an output shaft, and the output shaft is connected to the octagonal dividing turntable 21. The octagonal dividing turntable 21 is arranged above the center of the table top of the operating table 1, and eight groups of mounting holes 23 are provided on the surface.

[0026] According to another embodiment of the utility model, further comprising, the clamping mechanism 1 9 and the clamping mechanism 2 12 both comprise a parallel sliding system 24, an upper and lower telescopic cylinder 25 and a cylinder clamp 26; the parallel sliding system 24 is fixed on the operating table 1 through a bracket, and is slidably connected to the upper and lower telescopic cylinders 25, and a cylinder clamp 26 is installed at the bottom of the upper and lower telescopic cylinders 25.

[0027] According to another embodiment of the utility model, it further includes that the lower bracket loading mechanism 10, the upper bracket loading mechanism 14 and the nut loading mechanism 11 include a front and rear sliding system 27, a vertical moving cylinder 28 and a sheet nozzle mounting system 29; the front and rear sliding system 27 is slidably connected with the vertical moving cylinder 28, and the output shaft of the vertical moving cylinder 28 is connected to the sheet nozzle mounting system 29; the sheet nozzle mounting system 29 includes a fixed plate 30, a nozzle fixing shaft 31, a nozzle fixing sleeve 32, a nozzle 33, a spring 34 and a nozzle cylinder 35; the fixed plate 30 is fixed on the output shaft of the vertical moving cylinder 28, and a through hole is provided on the surface, a nozzle fixing sleeve 32 is installed in the through hole, a nozzle fixing shaft 31 is installed inside the nozzle fixing sleeve 32, the upper end of the nozzle fixing shaft 31 is connected to the nozzle cylinder 35, the lower end is connected to the nozzle 33, and a spring 34 is provided on the outside.

[0028] According to another embodiment of the utility model, the screw driving mechanism 13 further includes a parallel movement system 36, a rodless cylinder 37 and an electric screwdriver 38; the parallel movement system 36 is fixed on the operating table 1 and is slidably connected to the rodless cylinder 37; the rodless cylinder 37 is slidably connected to the mounting plate, and the electric screwdriver 38 is fixed on the side of the mounting plate.

[0029] According to another embodiment of the utility model, further comprising: a tester 39 is provided on the side of the discharging mechanism 8 .

[0030] In the specific operation process, the turntable mechanism 2 rotates, and the nut feeding vibration plate 5 provides nuts to the nut feeding mechanism 11, and the nuts are installed in the mounting hole 23 by the nut feeding mechanism 11, and then the motor lower bracket feeding vibration plate 6 provides the lower bracket to the lower bracket feeding mechanism 10, and the lower bracket is installed in the mounting hole 23 by the lower bracket feeding mechanism 10, and then the clamping mechanism 19 installs the coil silicon steel sheet after the yoke riveting provided by the coil steel sheet feeding mechanism 4 into the mounting hole 23, and the rotor picking robot 16 places the rotor into the mounting hole 23, and then the upper bracket feeding mechanism 14 places the upper bracket transmitted by the motor upper bracket feeding vibration plate, and finally the screwing mechanism 13 tightens the screws, and after the assembly is completed, it is sent to the discharging mechanism 8 by the clamping mechanism 2 12, and the assembly completeness is confirmed by the tester 39.

[0031] The above description is only illustrative rather than restrictive of the present invention. Those skilled in the art will understand that many modifications, changes or equivalents may be made without departing from the spirit and scope defined by the appended claims, but all will fall within the scope of protection of the present invention.

Claims

1. An automated brushless motor iron frame assembly device, characterized in that: The invention comprises an operating table (1), a turntable mechanism (2), a rotor feeding mechanism (3), a coil steel sheet feeding mechanism (4), a nut feeding vibration plate (5), a motor lower bracket feeding vibration plate (6), a motor upper bracket feeding vibration plate (7) and a discharging mechanism (8); the right side of the operating table (1) is connected to the coil steel sheet feeding mechanism (4), the left side is connected to the discharging mechanism (8), and a turntable mechanism (2) is installed in the middle; the turntable mechanism (2) is circumferentially arranged with a first clamping mechanism (9), a lower bracket feeding mechanism (10), a nut feeding mechanism (11), a second clamping mechanism (12), a screw driving mechanism (13), and a second screw driving mechanism (14). The outer side of the clamping mechanism (9) corresponds to the coil steel sheet feeding mechanism (4), the outer side of the lower bracket feeding mechanism (10) corresponds to the motor lower bracket feeding vibration plate (6), the outer side of the nut feeding mechanism (11) corresponds to the nut feeding vibration plate (5), the outer side of the clamping mechanism (12) corresponds to the discharge mechanism (8), and the outer side of the upper bracket feeding mechanism (14) corresponds to the motor upper bracket feeding vibration plate (7); a rotor feeding mechanism (3) is provided on the side of the coil steel sheet feeding mechanism (4) and between the motor upper bracket feeding vibration plate (7).

2. The automatic brushless motor iron frame assembly device according to claim 1 is characterized in that: The rotor feeding mechanism (3) comprises a rotor material tray (15) and a rotor material taking manipulator (16). The rotor material taking manipulator (16) is arranged on the side of the operating table (1), between the coil steel sheet feeding mechanism (4) and the motor upper bracket feeding vibration plate (7), and the rotor material tray (15) is arranged on the right side.

3. The automatic brushless motor iron frame assembly device according to claim 1 is characterized in that: The coil steel sheet feeding mechanism (4) comprises a silicon steel sheet automatic conveying line (40), a coil automatic conveying line (17), a silicon steel sheet coil installation line (18), a silicon steel sheet coil material taking manipulator (19) and a punching machine (20); the silicon steel sheet automatic conveying line (40) and the coil automatic conveying line (17) are arranged in parallel, a silicon steel sheet coil material taking manipulator (19) is arranged at the left end, a silicon steel sheet coil installation line (18) is arranged on the left side of the silicon steel sheet coil material taking manipulator (19), a punching machine (20) is arranged in the middle of the silicon steel sheet coil installation line (18), and a clamping mechanism (9) is arranged on the left side.

4. The automatic brushless motor iron frame assembly device according to claim 1 is characterized in that: The turntable mechanism (2) comprises an octagonal indexing turntable (21) and a divider (22); the divider (22) is fixed to the bottom center of the operating table (1) and penetrates the operating table (1) via an output shaft, the output shaft being connected to the octagonal indexing turntable (21); the octagonal indexing turntable (21) is arranged above the center of the operating table (1) and has eight groups of mounting holes (23) on its surface.

5. The automatic brushless motor iron frame assembly device according to claim 1 is characterized in that: The clamping mechanism 1 (9) and the clamping mechanism 2 (12) both comprise a parallel sliding system (24), an upper and lower telescopic cylinder (25) and a cylinder clamp (26); the parallel sliding system (24) is fixed to the operating table (1) via a bracket and is slidably connected to the upper and lower telescopic cylinders (25); the cylinder clamp (26) is installed at the bottom of the upper and lower telescopic cylinders (25).

6. The automatic brushless motor iron frame assembly device according to claim 1 is characterized in that: The lower bracket feeding mechanism (10), the upper bracket feeding mechanism (14) and the nut feeding mechanism (11) comprise a front-to-rear sliding system (27), a vertical moving cylinder (28) and a sheet suction nozzle mounting system (29); the front-to-rear sliding system (27) is slidably connected with the vertical moving cylinder (28), and the output shaft of the vertical moving cylinder (28) is connected to the sheet suction nozzle mounting system (29); the sheet suction nozzle mounting system (29) comprises a fixing plate (30), a suction nozzle fixing shaft (31), a suction nozzle fixing sleeve (32), a suction nozzle (33), a spring (34) and a suction nozzle cylinder (35); the fixing plate (30) is fixed on the output shaft of the vertical moving cylinder (28), and a through hole is provided on the surface, a suction nozzle fixing sleeve (32) is installed in the through hole, a suction nozzle fixing shaft (31) is installed inside the suction nozzle fixing sleeve (32), the upper end of the suction nozzle fixing shaft (31) is connected to the suction nozzle cylinder (35), the lower end is connected to the suction nozzle (33), and a spring (34) is provided on the outside.

7. The automatic brushless motor iron frame assembly device according to claim 1 is characterized in that: The screw driving mechanism (13) comprises a parallel movement system (36), a rodless cylinder (37) and an electric screwdriver (38); the parallel movement system (36) is fixed on the operating table (1) and is slidably connected to the rodless cylinder (37); the rodless cylinder (37) is slidably connected to a mounting plate, and an electric screwdriver (38) is fixed on the side of the mounting plate.

8. The automatic brushless motor iron frame assembly device according to claim 1 is characterized in that: A tester (39) is provided on the side of the discharging mechanism (8).

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