A device for fast flue-cured tobacco on and off the kang
By designing automated flue-cured flue-cured equipment, and using conveyor belts and lifting components to realize automatic operation of smoke clamps, the problem of low efficiency of smoking clamps in the existing technology has been solved, efficiency and safety are improved, and modern automatic production needs are adapted.
Patent Information
- Application Number
- CN202420631469.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-29
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2034-03-29
AI Technical Summary
The current technology has low efficiency in tobacco clamping and slurry, relies on manpower to operate, poses safety risks and is not suitable for automated production.
A flue-cured flue-cured equipment including pre-loading components and kang-mounted components is designed, and the automatic on-loading operations of the smoke clamps are realized using conveyor belts and lifting components, improving efficiency and reducing manpower participation.
Through automated operations, the efficiency of smoking clamps on and off the kang is significantly improved, the labor intensity of personnel is reduced, the operation safety is enhanced, and the needs of modern automatic production are adapted.
Smart Images

Figure CN222692728U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of flue-cured tobacco manufacturing, in particular to a device for quickly raising and lowering flue-cured tobacco. Background Art
[0002] Fresh tobacco leaves have a high water content and are prone to mildew. Generally, tobacco farmers will carry out preliminary baking and drying after harvesting tobacco leaves. The baking method is to hang the tobacco leaves in the curing room after clamping them with tobacco clips. At present, most curing room structures are fixed racks installed in the curing room for hanging tobacco clips, and the fixed racks have multiple layers. When putting tobacco clips on the kang, it is necessary to rely on manpower, especially when hanging a rod of tobacco leaves on the upper layer of tobacco leaves, it is necessary to use a ladder to complete it. Each person can only hang one rod of tobacco clips at a time, and the same is true when the tobacco clips are put down from the kang. This method of putting tobacco clips up and down by manpower is inefficient, and there are safety risks for people climbing up and down; in addition, it is not suitable for modern automatic production. Therefore, how to improve the efficiency of loading flue-cured tobacco on and off the kang is a problem that technicians in this field need to consider. Utility Model Content
[0003] The utility model aims to provide a device for quickly raising and lowering flue-cured tobacco, so as to solve the problem of low efficiency of raising and lowering tobacco clips in the prior art.
[0004] The technical solution of the utility model is: a fast flue-cured tobacco upper and lower bed equipment, comprising a pre-loading assembly and an upper bed assembly arranged on a base, and a plurality of universal wheels are arranged at the lower end of the base; the pre-loading assembly comprises a first conveying assembly; the upper bed assembly comprises a second conveying assembly, and the second conveying assembly is connected to the base through a lifting assembly, and the second conveying assembly can move in a vertical direction under the drive of the lifting assembly and is connected to the first conveying assembly.
[0005] Preferably, there are two first conveying components which are symmetrically arranged on the base; the first conveying component comprises a first bracket arranged on the base and a first conveyor belt connected to the first bracket via a first pulley.
[0006] The upper end of the first conveyor belt is a first loading end, and the two ends of the cigarette clamp are respectively overlapped on the first loading ends of two symmetrically arranged first conveyor belts.
[0007] Preferably, a first supporting rail is disposed below the first mounting end, and the first supporting rail is fixedly connected to the first bracket.
[0008] Preferably, the pre-loading assembly includes a first material blocking assembly arranged on the first bracket, and at least two first material blocking assemblies are provided and are respectively connected to both ends of the first conveyor belt;
[0009] The first material blocking assembly includes a first driving device and a first material blocking plate connected to the first bracket. The first material blocking plate can be driven by the first driving device to move downward to above the first loading end.
[0010] Preferably, the second conveying assembly and the lifting assembly are both symmetrically arranged at two locations;
[0011] The second conveying assembly includes a second bracket connected to the lifting assembly, the second bracket is connected to a second conveyor belt via a second pulley, and the second conveyor belt and the first conveyor belt are on the same vertical plane.
[0012] Preferably, the upper end of the second conveyor belt is the second loading end, and when the cigarette clips are transferred from the pre-loading assembly to the second conveying assembly, their two ends are respectively overlapped on two symmetrical second loading ends.
[0013] Preferably, a second supporting rail is disposed below the second mounting end, and the second supporting rail is fixedly connected to the second bracket.
[0014] Preferably, the second conveying assembly includes a second material blocking assembly arranged on the second bracket, and the second material blocking assembly has at least two and is respectively arranged at both ends of the second conveyor belt;
[0015] The second material blocking assembly includes a second driving device connected to the second bracket and a second material blocking plate connected to the second driving device. The second material blocking plate can move downward to above the second loading end under the drive of the second driving device.
[0016] Preferably, the lifting assembly is provided at two locations and is symmetrically arranged on the base, and includes a third bracket connected to the base, a vertical guide rail is provided on the third bracket, and the second bracket is connected to the third bracket via the guide rail.
[0017] Preferably, the third bracket is provided with a third conveyor belt with a vertical conveying direction, and one end of the third conveyor belt is connected to the second bracket, so that when the third conveyor belt rotates, it can drive the second bracket to move along the guide rail; the third bracket is provided with multiple third sensors in the vertical direction, and the third conveyor belt is provided with an induction sheet connected to the third sensor.
[0018] Compared with the prior art, the advantages of the utility model are:
[0019] (1) When going up to the kang, multiple cigarette clips can be placed on the pre-loading assembly at the same time, and then the multiple cigarette clips are simultaneously transferred to the second loading assembly, and then the second loading assembly is lifted to a corresponding height by the lifting assembly, so that the multiple cigarette clips can be simultaneously transferred to the rack of the tobacco curing room; when going down to the kang, multiple cigarette clips can be placed on the second loading assembly at the same time, and then the multiple cigarette clips can be simultaneously transferred to the pre-loading assembly by the lowering of the lifting assembly, which greatly improves the efficiency of going up and down the kang, and the labor intensity of personnel is greatly reduced through the automated operation of going up and down the kang, thereby increasing the safety of the operation;
[0020] (2) The setting of universal wheels facilitates the movement of the upper and lower kang equipment and the alignment with the shelves in the tobacco curing room, which increases practicality and convenience. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] The utility model is further described below in conjunction with the accompanying drawings and embodiments:
[0022] Figure 1 This is a schematic diagram of the structure of the fast flue-cured tobacco upper and lower bed equipment of the utility model;
[0023] Figure 2 This is a schematic diagram of the structure of the pre-loading assembly of the utility model;
[0024] Figure 3 This is a schematic diagram of the structure of the second feeding assembly of the utility model;
[0025] Figure 4 for Figure 3 Schematic diagram of the enlarged structure at A in the middle.
[0026] Wherein: base 1, universal wheel 11;
[0027] Pre-loading assembly 2, first conveying assembly 21, first bracket 211, first conveying belt 212, first carrying end 212a, first pulley 213, first supporting rail 214, first material blocking assembly 22, first driving device 221, first material blocking plate 222, first sensor 223;
[0028] A second conveying assembly 3, a second bracket 31, a second pulley 32, a second conveying belt 33, a second carrying end 33a, a second supporting rail 332, a second material blocking assembly 34, a second driving device 341, a second material blocking plate 342, and a second sensor 343;
[0029] Lifting assembly 4, third bracket 41, guide rail 42, third conveyor belt 43. DETAILED DESCRIPTION
[0030] The following is a further detailed description of the present invention in conjunction with specific embodiments:
[0031] like Figure 1-4 As shown, a device for quickly raising and lowering tobacco flue-curing is provided, comprising a pre-loading assembly 2 and a bed-raising assembly arranged on a base 1, and a plurality of universal wheels 11 are arranged at the lower end of the base 1.
[0032] The pre-loading assembly 2 includes a first conveying assembly 21; the first conveying assembly 21 has two and is symmetrically arranged on the base 1; the first conveying assembly 21 includes a first bracket 211 arranged on the base 1 and a first conveyor belt 212 connected to the first bracket 211 through a first pulley 213. In this embodiment, the first conveyor belts 212 on both sides have the same and synchronous movement direction and speed, and can be driven and rotated separately by the same driving device or by different driving devices. The first conveyor belt 212 can be a belt transmission or a chain transmission, and the corresponding first pulley 213 is a pulley or a sprocket, including a tensioning wheel to ensure that it is always in a tensioned state.
[0033] The upper end of the first conveyor belt 212 is the first carrying end 212a, and the two ends of the cigarette clip are respectively overlapped on the first carrying ends 212a of the two symmetrically arranged first conveyor belts 212. A first support track 214 is arranged below the first carrying end 212a, and the first support track 214 is fixedly connected to the first bracket 211. When the first conveyor belt 212 is in operation, the lower end of the first carrying end 212a is slidably connected to the first support track 214, and the first support track 214 plays a supporting role to ensure that when the cigarette clip is overlapped on the first carrying end 212a, it can be stably supported to prevent the first carrying end 212a from collapsing.
[0034] The pre-loading assembly 2 includes a first material blocking assembly 22 arranged on the first bracket 211, and at least two first material blocking assemblies 22 are provided and are respectively connected to the two ends of the first conveyor belt 212. The first material blocking assembly 22 includes a first driving device 221 and a first material blocking plate 222 connected to the first bracket 211, and the first material blocking plate 222 can move downward to above the first loading end 212a under the drive of the first driving device 221. When going up to the kang, the operator or the transfer mechanism transfers the cigarette clips holding the tobacco leaves to the first conveyor belt 212 one by one, and the two ends of the cigarette clips are overlapped on the two first loading ends 212a. In order to further improve the production efficiency, it is necessary to automatically transfer the cigarette clips to the downward end of the first conveyor belt 212 so that multiple cigarette clips can be placed on the first conveyor belt 212. A first sensor 223 can be respectively set at both ends of the first conveyor belt 212. When the first sensor 223 at the lower end senses a cigarette clip, the first baffle plate 222 moves downward to the first loading end 212a under the drive of the first driving device 221 to block the cigarette clip from continuing to be conveyed. At this time, the cigarette clip and the first conveyor belt 212 are in a sliding contact connection; when the first sensor 223 at the upper end of the first conveyor belt 212 senses a cigarette clip, it means that the cigarette clips on the first conveyor belt 212 are saturated and need to be transferred to the upper bed assembly. It should be noted that the cigarette clips placed on the pre-loading assembly 2 do not necessarily have to be completely saturated before being transferred to the upper bed assembly, and the transfer and transmission can be adjusted according to the actual operation rhythm.
[0035] The upper bed assembly includes a second conveying assembly 3, and the second conveying assembly 3 is connected to the base 1 through a lifting assembly 4. The second conveying assembly 3 can move in a vertical direction under the drive of the lifting assembly 4 and is connected to the first conveying assembly 21. The second conveying assembly 3 and the lifting assembly 4 are both symmetrically arranged at two locations.
[0036] The second conveying assembly 3 includes a second bracket 31 connected to the lifting assembly 4. The second bracket 31 is connected to a second conveyor belt 33 through a second pulley 32. The second conveyor belt 33 and the first conveyor belt 212 are on the same vertical plane. The upper end of the second conveyor belt 33 is a second carrying end 33a. When the cigarette clip is transferred from the pre-loading assembly 2 to the second conveying assembly 3, its two ends are respectively overlapped on two symmetrical second carrying ends 33a. A second support rail 332 is arranged below the second carrying end 33a, and the second support rail 332 is fixedly connected to the second bracket 31. In this embodiment, the second conveying assembly 3 moves in the vertical direction under the drive of the lifting assembly 4. Its movement path passes through the plane where the first carrying end 212a is located, that is, when the second conveying assembly 3 moves to a certain position, the second carrying end 33a and the first carrying end 212a are on the same plane, and the cigarette clip on the first carrying end 212a can be directly transferred to the second carrying end 33a through the rotation of the first conveyor belt 212 and the second conveyor belt 33.
[0037] The second conveyor belts 33 on both sides can be driven to rotate by the same driving device, or can be driven to rotate by two driving devices respectively, but the rotation speed and movement direction of the two are the same and synchronous. The second conveyor belt 33 can be a belt or a chain, etc., and the corresponding second pulley 32 is a pulley or a sprocket, including a tensioning wheel to ensure that the second conveyor belt 33 is always in a tensioned state. When the second conveyor belt 33 rotates, the lower end of the second carrying end 33a is slidably connected to the second support rail 332 to avoid the second carrying end 33a collapsing when conveying the cigarette clips, thereby affecting the stability of the conveying.
[0038] The second conveying assembly 3 includes a second material blocking assembly 34 disposed on the second bracket 31, and there are at least two second material blocking assemblies 34, which are respectively disposed at both ends of the second conveyor belt 33. The second material blocking assembly 34 includes a second driving device 341 connected to the second bracket 31 and a second material blocking plate 342 connected to the second driving device 341, and the second material blocking plate 342 can move downward to above the second loading end 33a under the drive of the second driving device 341. In this embodiment, second sensors 343 can be respectively disposed at both ends of the second conveyor belt 33, so that before the second conveying assembly 3 is aligned with the rack of the tobacco curing room, the second material blocking plate 342 at the lower end of the second conveyor belt 33 is driven by the second driving device 341 to extend, blocking the passage of the cigarette clips, so as to avoid accidents such as the cigarette clips falling.
[0039] The lifting assembly 4 is provided at two locations and symmetrically arranged on the base 1, and includes a third bracket 41 connected to the base 1, and a vertical guide rail 42 is provided on the third bracket 41, and the second bracket 31 is connected to the third bracket 41 through the guide rail 42. A third conveyor belt 43 with a vertical conveying direction is provided on the third bracket 41, and one end of the third conveyor belt 43 is connected to the second bracket 31, so that when the third conveyor belt 43 rotates, it can drive the second bracket 31 to move along the guide rail 42. In this embodiment, the third conveyor belts 43 on both sides can be driven by the same driving device at the same time or by different driving devices respectively, but the two have the same movement direction and rotation speed, and move synchronously. When the third conveyor belt 43 rotates, it drives the second bracket 31 to move along the guide rail 42, so that the second carrying end 33a is connected to the first carrying end or to the rack in the tobacco curing room. The third bracket 41 is provided with a plurality of third sensors (not shown in the figure) in the vertical direction, and the third conveyor belt 43 is provided with a sensing sheet (not shown in the figure) connected to the third sensor, and each third sensor corresponds to a different layer height of the shelf in the tobacco curing room. When the lifting component 4 is in operation and the third sensor senses the sensing sheet, it means that the second feeding component 3 is lifted or lowered to a specified height, and the upper tobacco clip can be transferred to the shelf in the tobacco curing room through the second conveyor belt 33. It should be noted that the position of the third sensor in the vertical direction can be adjusted to suit different layer heights of the shelf.
[0040] When getting off the kang, the first conveyor belt and the second conveyor belt 33 rotate in opposite directions, and the actions performed by the kang-entering assembly and the pre-loading assembly 2 are similar to those when getting on the kang, and will not be described in detail here.
[0041] The above embodiments are only for illustrating the technical concept and features of the utility model, and their purpose is to enable people familiar with this technology to understand the content of the utility model and implement it accordingly, and they cannot be used to limit the protection scope of the utility model. For those skilled in the art, it is obvious that the utility model is not limited to the details of the above exemplary embodiments, and the utility model can be implemented in other specific forms without departing from the spirit or basic features of the utility model. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the utility model is limited by the attached claims rather than the above description, so it is intended to include all changes within the meaning and scope of the equivalent elements of the claims in the utility model.
Claims
1. A device for quickly raising and lowering flue-cured tobacco, characterized in that: It includes a pre-loading component and a bed-mounted component arranged on a base, and a plurality of universal wheels are arranged at the lower end of the base; the pre-loading component includes a first conveying component; the bed-mounted component includes a second conveying component, and the second conveying component is connected to the base through a lifting component, and the second conveying component can move in a vertical direction under the drive of the lifting component and is connected to the first conveying component.
2. The device for rapidly raising and lowering flue-cured tobacco according to claim 1, characterized in that: There are two first conveying assemblies which are symmetrically arranged on the base; the first conveying assembly comprises a first bracket arranged on the base and a first conveyor belt connected to the first bracket via a first pulley; The upper end of the first conveyor belt is a first loading end, and the two ends of the cigarette clamp are respectively overlapped on the first loading ends of two symmetrically arranged first conveyor belts.
3. The device for rapidly raising and lowering flue-cured tobacco according to claim 2, characterized in that: A first supporting rail is disposed below the first mounting end, and the first supporting rail is fixedly connected to the first bracket.
4. The device for rapidly raising and lowering flue-cured tobacco beds according to claim 2, characterized in that: The pre-loading assembly includes a first material blocking assembly arranged on the first bracket, and at least two first material blocking assemblies are provided and respectively connected to two ends of the first conveyor belt; The first material blocking assembly includes a first driving device and a first material blocking plate connected to the first bracket. The first material blocking plate can be driven by the first driving device to move downward to above the first loading end.
5. The device for rapidly raising and lowering flue-cured tobacco according to claim 2, characterized in that: The second conveying assembly and the lifting assembly are both symmetrically arranged at two locations; The second conveying assembly includes a second bracket connected to the lifting assembly, the second bracket is connected to a second conveyor belt via a second pulley, and the second conveyor belt and the first conveyor belt are on the same vertical plane.
6. The device for rapidly raising and lowering flue-cured tobacco according to claim 5, characterized in that: The upper end of the second conveyor belt is the second loading end. When the cigarette clip is transferred from the pre-loading assembly to the second conveying assembly, its two ends are respectively overlapped on two symmetrical second loading ends.
7. The device for rapidly raising and lowering flue-cured tobacco according to claim 6, characterized in that: A second supporting rail is disposed below the second mounting end, and the second supporting rail is fixedly connected to the second bracket.
8. The device for rapidly raising and lowering flue-cured tobacco according to claim 6, characterized in that: The second conveying assembly includes a second material blocking assembly arranged on the second bracket, and the second material blocking assembly has at least two and is respectively arranged at two ends of the second conveying belt; The second material blocking assembly includes a second driving device connected to the second bracket and a second material blocking plate connected to the second driving device. The second material blocking plate can move downward to above the second loading end under the drive of the second driving device.
9. The device for rapidly raising and lowering flue-cured tobacco according to claim 5, characterized in that: The lifting assembly is provided at two locations and is symmetrically arranged on the base, and includes a third bracket connected to the base, a vertical guide rail is provided on the third bracket, and the second bracket is connected to the third bracket via the guide rail.
10. The device for rapidly raising and lowering flue-cured tobacco according to claim 9, characterized in that: The third bracket is provided with a third conveyor belt with a vertical conveying direction, and one end of the third conveyor belt is connected to the second bracket, so that when the third conveyor belt rotates, the second bracket can be driven to move along the guide rail; The third bracket is provided with a plurality of third sensors in the vertical direction, and the third conveyor belt is provided with induction sheets connected to the third sensors.