A raw material screening device for sealant production

By designing a raw material screening device for sealant production, evaporation, heat exchange and fractionation components are used to efficiently screen raw materials and save energy and reduce consumption, the existing distillation methods have solved the problems of high energy consumption, high cost and low product conversion rate, and achieved environmental protection, low cost and high efficiency production.

CN222693997UActive Publication Date: 2025-04-01YANGZHOU KEYUE NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202421363715.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-15
Publication Date
2025-04-01
Estimated Expiration
2034-06-15

AI Technical Summary

Technical Problem

The existing distillation method in the production of sealants has problems such as high energy consumption, high cost, low product conversion rate and difficulty in completely removing impurities, and is harmful to the environment and human health.

Method used

A raw material screening device for sealant production is designed, including the main body of the raw material circulation screening equipment, an evaporation component, a heat exchange component and a fractionation component. The evaporation component is used to evaporate and preheat the raw material, and the temperature of the absorbing box is reduced by using the heat exchange component, and the impurities are removed through the fractionation component to achieve efficient screening of raw materials and energy saving and consumption reduction.

Benefits of technology

It realizes efficient screening of raw materials, energy saving and consumption reduction, reduces production costs, improves product conversion rate, reduces the generation of waste gas and acid mist, and improves the environment and human health.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of raw material screening devices, specifically a raw material screening device for sealant production, comprising a raw material circulation screening equipment main body, an evaporation component is fixedly installed inside the raw material circulation screening equipment main body, an evaporator main body is fixedly installed inside the evaporation component, a heater is fixedly installed inside the evaporator main body, a raw material storage box is opened above the heater, a preheater is fixedly installed on the left side of the raw material storage box, the evaporator main body in the evaporation component drives the heater to heat, drives the raw material in the upper raw material storage box to evaporate to obtain waste, unevaporated smoking raw material and raw material enter the preheater for heat exchange, the evaporated waste is removed from impurities by the fractionation component, and is absorbed by the filter box, so as to make full use of the temperature difference of the inlet and outlet water temperature of the chilled water, improve the evaporation temperature of the refrigerant side of the system, and can more effectively provide system energy efficiency under large temperature difference working conditions to achieve energy saving and consumption reduction.
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Description

Technical Field

[0001] The utility model relates to the technical field of raw material screening devices, in particular to a raw material screening device for sealant production. Background Art

[0002] Sealant is a material used to fill and seal gaps to prevent fluid or gas leakage. In the photovoltaic field, sealants are mainly used for photovoltaic backplanes, encapsulation films and other components. From the reference information provided, the sealant raw materials involved include silicone, polyurethane, polysulfide, acrylic acid, butyl, asphalt and oily resin modified products. These materials usually need to be evaporated to remove solvents or monomers during the production process to form the final sealant product.

[0003] Sealant generally adopts the distillation method, which has high requirements on equipment materials, high energy consumption and high cost. Some impurities are difficult to remove. The waste gas and acid mist generated are harmful to the human body and are not conducive to environmental protection. The output is low and it is only suitable for small-scale production. Although this method can effectively avoid the residual metal ions affecting the quality of the sealant, it also has the disadvantages of high energy consumption, high cost and low product conversion rate.

[0004] In view of this, the utility model application provides a raw material screening device for sealant production. Utility Model Content

[0005] In order to make up for the above deficiencies, the utility model provides a raw material screening device for sealant production.

[0006] The technical solution of the utility model is:

[0007] A raw material screening device for sealant production includes a raw material circulation screening equipment body, an evaporation component is fixedly installed inside the raw material circulation screening equipment body, an evaporator body is fixedly installed inside the evaporation component, a heater is fixedly installed inside the evaporator body, a raw material storage box is opened above the heater, a preheater is fixedly installed on the left side of the raw material storage box, and a first heating pipe is opened on the left side of the preheater.

[0008] As a preferred technical solution, a heat exchange component is fixedly installed below the first heating pipe, a heat exchanger is provided inside the heat exchange component, a first mounting plate is fixedly installed inside the heat exchanger, a mounting seat is provided on the surface of the first mounting plate, a converter is fixedly installed above the mounting seat, a connecting hole is provided on the right side of the converter, a bottom plate is provided at the bottom of the converter, and a steam storage box is fixedly installed above the bottom plate.

[0009] As a preferred technical solution, a filter is provided above the steam storage box, an absorption box is fixedly installed on the left side of the steam storage box, a converter is fixedly installed above the absorption box, an oxidation assembly is provided on the right side of the converter, and an oxidant storage tank is fixedly installed inside the oxidation assembly.

[0010] As a preferred technical solution, a fixed block is fixedly installed on the outside of the oxidant storage tank, a ventilation duct is fixedly installed on the right side of the fixed block, a second mounting plate is opened below the ventilation duct, and a power component is fixedly installed on the left side of the second mounting plate.

[0011] As a preferred technical solution, a power box is fixedly installed inside the power assembly, and a display is fixedly installed outside the power box.

[0012] As a preferred technical solution, a first controller is fixedly installed on the right side of the display, a regulator is fixedly installed on the side of the first controller, and a distillation component is fixedly installed on the right side of the regulator.

[0013] As a preferred technical solution, a fractionation box is fixedly installed inside the fractionation assembly, and a second regulator is provided on the outer side of the fractionation box.

[0014] As a preferred technical solution, a connecting pipeline is opened on the left side of the second regulator, and a fractionation pipeline is opened below the connecting pipeline.

[0015] As a preferred technical solution, a filter assembly is fixedly installed on the right side of the distillation pipeline, a filter tube is fixedly installed inside the filter assembly, a liquid outlet pipeline is fixedly installed below the connector, and a filter box is opened below the liquid outlet pipeline.

[0016] As a preferred technical solution, a first fixing column is fixedly installed on the outside of the filter box, a first connecting plate is fixedly installed below the first fixing column, a second connecting plate is fixedly installed on the side of the first connecting plate, the first fixing plate is fixedly installed above the second connecting plate, a second fixing plate is fixedly installed on the upper left of the first fixing plate, and a second fixing column is fixedly connected below the second fixing plate.

[0017] Compared with the prior art, the beneficial effects of the utility model are:

[0018] 1. The utility model has an evaporation component fixedly installed inside the main body of the raw material circulation screening equipment, an evaporator main body fixedly installed inside the evaporation component, a heater fixedly installed inside the evaporator main body, a raw material storage box is provided above the heater, a preheater is fixedly installed on the left side of the raw material storage box, and a first heating pipe is provided on the left side of the preheater. The heater is driven by the evaporator main body in the evaporation component to heat the raw material in the upper raw material storage box to evaporate and obtain waste. The unevaporated smoking raw material enters the preheater for heat exchange with the raw material. The evaporated waste passes through the fractionation component to remove impurities and is absorbed by the filter box. The temperature difference between the inlet and outlet water temperatures of the chilled water is fully utilized to increase the evaporation temperature of the refrigerant side of the system, thereby increasing the performance coefficient and cooling capacity of the unit. Under large temperature difference conditions, it can more effectively provide system energy efficiency and achieve energy saving and consumption reduction.

[0019] 2. The utility model provides a heat exchanger inside the heat exchange component, a first mounting plate is fixedly installed inside the heat exchanger, a mounting seat is provided on the surface of the first mounting plate, a converter is fixedly installed above the mounting seat, and a steam storage box is fixedly installed above the bottom plate. The heat exchanger drives the internal temperature of the absorption box to be lowered, the first mounting plate and the mounting seat fix the converter, and the product obtained in the converter is cooled in the heat exchanger. The equipment has low energy consumption and high product conversion rate and meets the characteristics of multi-stage conversion cycle absorption.

[0020] 3. The utility model has a fractionation box fixedly installed inside the fractionation component, a second regulator is provided on the outside of the fractionation box, a connecting pipe is provided on the left side of the second regulator, a fractionation pipe is provided below the connecting pipe, and a filter component is fixedly installed on the right side of the fractionation pipe. The second regulator inside the fractionation box controls the removal of a portion of concentrated impurities in the evaporated waste, and then filters it through the filter component. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a schematic diagram of the main structure of the raw material circulation screening equipment of the utility model;

[0022] Figure 2 This is a schematic diagram of the appearance component structure of the utility model;

[0023] Figure 3 This is a schematic diagram of the structure of the evaporation component of the utility model;

[0024] Figure 4 This is a schematic diagram of the heat exchange component structure of the utility model;

[0025] Figure 5 This is a schematic diagram of the oxidation assembly structure of the utility model;

[0026] Figure 6This is a schematic diagram of the power assembly structure of the utility model;

[0027] Figure 7 This is a schematic diagram of the structure of the fractionation assembly of the utility model;

[0028] Figure 8 This is a schematic diagram of the structure of the filter assembly of the utility model.

[0029] In the figure: 1. the main body of the raw material circulation screening equipment; 11. the first fixing column; 12. the first connecting plate; 13. the second connecting plate; 14. the first fixing plate; 15. the second fixing plate; 16. the second fixing column; 2. the evaporation component; 21. the evaporator main body; 22. the raw material storage box; 23. the heater; 24. the first heating pipe; 25. the preheater; 3. the heat exchange component; 31. the heat exchanger; 32. the first mounting plate; 33. the mounting seat; 34. the connecting hole; 35. the bottom plate; 36. the steam storage box; 37. Filter; 38. Absorption box; 39. Converter; 4. Oxidation assembly; 41. Oxidant storage tank; 42. Ventilation duct; 43. Fixing block; 44. Second mounting plate; 5. Power assembly; 51. Power box; 52. Display; 53. First controller; 54. First regulator; 6. Fractionation assembly; 61. Fractionation box; 62. Fractionation duct; 63. Connecting duct; 64. Second regulator; 7. Filter assembly; 71. Filter tube; 72. Connector; 73. Liquid outlet duct; 74. Filter box. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0031] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art in the technical field of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.

[0032] See also Figures 1 to 8 , the utility model provides a technical solution:

[0033] A raw material screening device for sealant production includes a raw material circulation screening equipment body 1, an evaporation component 2 is fixedly installed inside the raw material circulation screening equipment body 1, an evaporator body 21 is fixedly installed inside the evaporator component 2, a heater 23 is fixedly installed inside the evaporator body 21, a raw material storage box 22 is provided above the heater 23, a preheater 25 is fixedly installed on the left side of the raw material storage box 22, a first heating pipe 24 is provided on the left side of the preheater 25, a heat exchange component 3 is fixedly installed below the first heating pipe 24, a heat exchange component 3 is provided inside the heat exchange component 3, a first mounting plate 32 is fixedly installed inside the heat exchanger 31, a mounting seat 33 is provided on the surface of the first mounting plate 32, a converter 39 is fixedly installed above the mounting seat 33, a connecting hole 34 is provided on the right side of the converter 39, a bottom plate 35 is provided at the bottom of the converter 39, and a steam storage box 36 is fixedly installed above the bottom plate 35. A filter screen 37 is provided above the steam storage box 36, an absorption box 38 is fixedly installed on the left side of the steam storage box 36, a converter 39 is fixedly installed above the absorption box 38, an oxidation component 4 is provided on the right side of the converter 39, and an oxidant storage tank 41 is fixedly installed inside the oxidation component 4.

[0034] It should be added that an evaporation component 2 is fixedly installed inside the main body 1 of the raw material circulation screening equipment, an evaporator body 21 is fixedly installed inside the evaporation component 2, a heater 23 is fixedly installed inside the evaporator body 21, a raw material storage box 22 is provided above the heater 23, a preheater 25 is fixedly installed on the left side of the raw material storage box 22, and a first heating pipe 24 is provided on the left side of the preheater 25. The evaporator body 21 in the evaporation component 2 drives the heater 23 to heat, and drives the raw material in the upper raw material storage box 22 to evaporate to obtain waste. The unevaporated smoking raw material enters the preheater 25 for heat exchange with the raw material. The evaporated waste passes through the fractionation component 6 to remove impurities and enters the absorption box 38 through the filter 37, so as to make full use of the temperature difference between the inlet and outlet water temperatures of the chilled water, increase the evaporation temperature of the refrigerant side of the system, and then improve the unit performance coefficient and cooling capacity. Under large temperature difference conditions, it can more effectively provide system energy efficiency and achieve energy saving and consumption reduction.

[0035] As a preferred embodiment of the present invention, a fixing block 43 is fixedly installed on the outer side of the oxidant storage tank 41, a ventilation duct 42 is fixedly installed on the right side of the fixing block 43, a second mounting plate 44 is opened below the ventilation duct 42, a power assembly 5 is fixedly installed on the left side of the second mounting plate 44, a power box 51 is fixedly installed inside the power assembly 5, a display 52 is fixedly installed on the outer side of the power box 51, a first controller 53 is fixedly installed on the right side of the display 52, a first regulator 54 is fixedly installed on the side of the first controller 53, and a distillation assembly 6 is fixedly installed on the right side of the first regulator 54.

[0036] It is worth noting that a heat exchanger 31 is provided inside the heat exchange component 3, a first mounting plate 32 is fixedly installed inside the heat exchanger 31, a mounting seat 33 is provided on the surface of the first mounting plate 32, a converter 39 is fixedly installed above the mounting seat 33, and a steam storage box 36 is fixedly installed above the bottom plate 35. The heat exchanger 31 drives the internal temperature of the absorption box 38 to be lowered, the first mounting plate 32 and the mounting seat 33 fix the converter 39, so that the product obtained in the converter 39 is cooled in the heat exchanger 31. The equipment has low energy consumption and high product conversion rate, and meets the characteristics of multi-stage conversion cycle absorption.

[0037] As a preferred embodiment of the present invention, a distillation box body 61 is fixedly installed inside the distillation assembly 6, a second regulator 64 is provided on the outside of the distillation box body 61, a connecting pipe 63 is provided on the left side of the second regulator 64, a distillation pipe 62 is provided below the connecting pipe 63, a filter assembly 7 is fixedly installed on the right side of the distillation pipe 62, a filter tube 71) is fixedly installed inside the filter assembly 7, a connector 72 is provided on the side of the filter tube 71), a liquid outlet pipe 73 is fixedly installed below the connector 72, a filter box 74 is provided below the liquid outlet pipe 73, a first fixed column 11 is fixedly installed on the outside of the filter box 74, a first connecting plate 12 is fixedly installed below the first fixed column 11, a second connecting plate 13 is fixedly installed on the side of the first connecting plate 12, a first fixed plate 14 is fixedly installed above the second connecting plate 13, a second fixed plate 15 is fixedly installed on the upper left of the first fixed plate 14, and a second fixed column 16 is fixedly connected to the bottom of the second fixed plate 15.

[0038] During specific use, a distillation box 61 is fixedly installed inside the distillation component 6, a second regulator 64 is provided on the outside of the distillation box 61, a connecting pipe 63 is provided on the left side of the second regulator 64, a distillation pipe 62 is provided below the connecting pipe 63, and a filter component 7 is fixedly installed on the right side of the distillation pipe 62. The second regulator 64 inside the distillation box 61 controls the removal of a portion of concentrated impurities in the evaporated waste, and then the waste is filtered through the filter component 7.

[0039] When the utility model is used, a raw material screening device for sealant production is firstly provided with an evaporation component 2 fixedly installed inside a main body 1 of the raw material circulation screening equipment, an evaporator main body 21 fixedly installed inside the evaporator main body 21, a heater 23 fixedly installed inside the evaporator main body 21, a raw material storage box 22 is provided above the heater 23, a preheater 25 is fixedly installed on the left side of the raw material storage box 22, and a first heating pipe 24 is provided on the left side of the preheater 25, the evaporator main body 21 in the evaporation component 2 drives the heater 23 to heat, drives the raw material in the upper raw material storage box 22 to evaporate to obtain waste, the unevaporated smoking raw material enters the preheater 25 for heat exchange with the raw material, the evaporated waste passes through the fractionation component 6 to remove impurities, and enters the absorption box 38 through the filter screen 37, so as to make full use of the temperature difference between the inlet and outlet water temperatures of the chilled water, improve the evaporation temperature of the refrigerant side of the system, and then improve the performance coefficient and refrigeration capacity of the unit, and can more effectively provide system energy efficiency and achieve energy saving and consumption reduction under large temperature difference conditions, by opening the heat exchange component 3 inside A heat exchanger 31 is provided, a first mounting plate 32 is fixedly installed inside the heat exchanger 31, a mounting seat 33 is provided on the surface of the first mounting plate 32, a converter 39 is fixedly installed above the mounting seat 33, a steam storage box 36 is fixedly installed above the bottom plate 35, the heat exchanger 31 drives the internal temperature of the absorption box 38 to be lowered, the first mounting plate 32 and the mounting seat 33 fix the converter 39, so that the product obtained in the converter 39 is cooled in the heat exchanger 31, the equipment has low energy consumption, and the product conversion The conversion rate is high and the characteristics of multi-stage conversion cycle absorption are met. A distillation box 61 is fixedly installed inside the distillation component 6, a second regulator 64 is provided on the outside of the distillation box 61, a connecting pipe 63 is provided on the left side of the second regulator 64, a distillation pipe 62 is provided below the connecting pipe 63, and a filter component 7 is fixedly installed on the right side of the distillation pipe 62. The second regulator 64 inside the distillation box 61 controls a part of the concentrated impurities in the evaporated waste to be removed, and then filtered by the filter component 7.

[0040] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A raw material screening device for sealant production, comprising a raw material circulation screening device body (1), characterized in that: An evaporation component (2) is fixedly installed inside the main body (1) of the raw material circulation screening equipment, an evaporator main body (21) is fixedly installed inside the evaporation component (2), a heater (23) is fixedly installed inside the evaporator main body (21), a raw material storage box (22) is opened above the heater (23), a preheater (25) is fixedly installed on the left side of the raw material storage box (22), and a first heating pipe (24) is opened on the left side of the preheater (25).

2. A raw material screening device for sealant production as claimed in claim 1, characterized in that: A heat exchange component (3) is fixedly installed below the first heating pipe (24), a heat exchanger (31) is provided inside the heat exchange component (3), a first mounting plate (32) is fixedly installed inside the heat exchanger (31), a mounting seat (33) is provided on the surface of the first mounting plate (32), a converter (39) is fixedly installed above the mounting seat (33), a connecting hole (34) is provided on the right side of the converter (39), a bottom plate (35) is provided at the bottom of the converter (39), and a steam storage box (36) is fixedly installed above the bottom plate (35).

3. A raw material screening device for sealant production as claimed in claim 2, characterized in that: A filter screen (37) is provided above the steam storage box (36), an absorption box (38) is fixedly installed on the left side of the steam storage box (36), a converter (39) is fixedly installed above the absorption box (38), an oxidation assembly (4) is provided on the right side of the converter (39), and an oxidant storage tank (41) is fixedly installed inside the oxidation assembly (4).

4. A raw material screening device for sealant production as claimed in claim 3, characterized in that: A fixing block (43) is fixedly mounted on the outer side of the oxidant storage tank (41), a ventilation duct (42) is fixedly mounted on the right side of the fixing block (43), a second mounting plate (44) is provided below the ventilation duct (42), and a power assembly (5) is fixedly mounted on the left side of the second mounting plate (44).

5. A raw material screening device for sealant production as claimed in claim 4, characterized in that: A power box (51) is fixedly mounted inside the power assembly (5), and a display (52) is fixedly mounted outside the power box (51).

6. A raw material screening device for sealant production as claimed in claim 5, characterized in that: A first controller (53) is fixedly mounted on the right side of the display (52), a first regulator (54) is fixedly mounted on the side of the first controller (53), and a fractionation assembly (6) is fixedly mounted on the right side of the first regulator (54).

7. A raw material screening device for sealant production as claimed in claim 6, characterized in that: A fractionation box (61) is fixedly installed inside the fractionation assembly (6), and a second regulator (64) is provided on the outside of the fractionation box (61).

8. A raw material screening device for sealant production as claimed in claim 7, characterized in that: A connecting pipe (63) is provided on the left side of the second regulator (64), and a fractionation pipe (62) is provided below the connecting pipe (63).

9. A raw material screening device for sealant production as claimed in claim 8, characterized in that: A filter assembly (7) is fixedly installed on the right side of the fractionation pipeline (62), a filter tube (71) is fixedly installed inside the filter assembly (7), a connector (72) is provided on the side of the filter tube (71), a liquid outlet pipeline (73) is fixedly installed below the connector (72), and a filter box (74) is provided below the liquid outlet pipeline (73).

10. A raw material screening device for sealant production as claimed in claim 9, characterized in that: A first fixing column (11) is fixedly installed on the outer side of the filter box (74), a first connecting plate (12) is fixedly installed below the first fixing column (11), a second connecting plate (13) is fixedly installed on the side of the first connecting plate (12), a first fixing plate (14) is fixedly installed above the second connecting plate (13), a second fixing plate (15) is fixedly installed on the upper left of the first fixing plate (14), and a second fixing column (16) is fixedly connected below the second fixing plate (15).