Production equipment for anti-staining soap detergent
By designing production equipment for anti-staining soap lotion, using automated stirring components and articulated rod floating rod design, the existing soap lotion has solved the problem of poor dye anti-sticking and stirring effects during the washing process, and achieved efficient dye processing and improvement of production efficiency.
Patent Information
- Application Number
- CN202421219570.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-31
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2034-05-31
AI Technical Summary
During the washing process, existing soap lotions are difficult to completely destroy and decompose the dye in the residual liquid, resulting in the dye being reversed, reducing the color fastness, and increasing the cost of handling the washing waste liquid. At the same time, during the production process of existing anti-stick soap lotion, the stirring effect is poor, resulting in poor dispersed stirring effect and unable to meet industrial needs.
A production equipment for anti-staining soap lotion is designed, using a combined structure of a carrier base plate and agitating components. Automatic stirring is achieved through a motor-driven agitating component to avoid the time-consuming and labor-intensive problems of manual stirring. Through the design of the articulated rod and floating rod, the stirring rod moves up and down in the stirring barrel to improve the stirring effect.
It achieves efficient dye damage and decomposition, reduces dye backstaining phenomenon, improves the color fastness of dyed fabrics, and reduces the cost of handling washing waste liquid. At the same time, automated mixing equipment improves production efficiency and ensures improvement in product quality.
Smart Images
Figure CN222694573U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of soaping agents, in particular to production equipment for an anti-staining soaping agent. Background Art
[0002] Conventional soap detergents can wash dyes off the surface of fabrics and achieve a cleaning effect through emulsification and dispersion. However, since the dyes in the residual liquid cannot be completely destroyed and decomposed, the dye concentration in the residual liquid will increase with the extension of washing time, which can easily cause the washed dyes to be stained on the surface of the fabric again, which not only reduces the color fastness of the dyed fabric, but also increases the cost of treating the washing waste liquid. It is found that the soap detergent can not only improve the soap fastness of the dyed fabric, but also reduce the number of water washing and soap washing, directly reduce the treatment cost of printing and dyeing wastewater, and has a high-efficiency soap washing performance that exceeds that of traditional soap detergents, achieving the purpose of energy saving and emission reduction.
[0003] In the process of soap base production, oil and caustic soda need to react together to form a flocculent soap body. During this reaction, it needs to be constantly stirred to speed up the reaction rate. The existing stirring method is only stirring with a stirring blade, and the stirring effect is poor. In addition, today's anti-sticking soap detergent production usually uses manual stirring, which is time-consuming and labor-intensive, and the contact with the material is not sufficient, resulting in poor dispersion and stirring effect, which cannot meet industrial needs, low production efficiency, and low product quality. Utility Model Content
[0004] The utility model provides a production device for an anti-staining soaping agent.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a production device for anti-staining soap detergent, comprising a bearing bottom plate, connecting brackets are fixedly installed on both sides of the upper surface of the bearing bottom plate, support rods are fixedly installed on both sides of one side surface of the connecting bracket by bolts, a stirring barrel is placed on the upper surface of the bearing bottom plate, and a stirring assembly is movably connected to the side of the connecting bracket close to the support rod through a rotating shaft;
[0006] The stirring assembly includes a driven gear movably connected to one side of a connecting bracket, a hinge rod is movably connected to the bottom of one side surface of the driven gear through a rotating shaft, a first bearing is movably connected to the side of the hinge rod away from the driven gear, and a meshing gear is meshingly connected to the serrations on the outer arc surface of the driven gear. The stirring barrel is supported and fixed by a bearing base plate, and the connecting bracket supported at the rear end suspends and supports the entire stirring assembly, so that its overall structure does not require manual participation, and the stirring assembly can be driven by a motor, thereby avoiding the usual manual stirring, which is time-consuming and labor-intensive and has insufficient contact with the material, resulting in poor dispersion and stirring effect, failure to meet industrial needs, and low production efficiency.
[0007] Preferably, a suspension rod is movably connected to the middle part of one side surface of the meshing gear via a rotating shaft, a fastening nut is movably connected to one side surface of the suspension rod, and one side of the suspension rod is slidably engaged with the floating rod via the fastening nut.
[0008] Preferably, a sliding groove is provided in the middle of one side surface of the floating rod, one end of the fastening nut penetrates through the surface of the sliding groove, and the number of the connecting brackets is two and they are distributed in a mirror-symmetrical manner.
[0009] Preferably, one side surface of the floating rod is movably connected to a second bearing via a rotating shaft, and the outer arc surfaces of the second bearing and the first bearing are penetrated by a stirring rod, and are respectively penetrated and connected to the top and the middle of the stirring rod.
[0010] Preferably, a fixing plate is fixedly mounted on the front sides of the two connecting brackets by means of bolts, and a side of the floating rod away from the second bearing is connected to the fixing plate by means of a rotating shaft.
[0011] Preferably, one end of the stirring rod is placed inside the stirring barrel, and the stirring barrel has a hollow opening structure. It is connected to the eccentric shaft of the driven gear through a rotating shaft on one side of the hinged rod so that it can rotate and change its displacement at the same time. When rotating, the hanging rod can only move back and forth in the sliding groove under the influence of the sliding groove on the floating rod, and will cause the floating rod to swing up and down under the force. The displaced hinged rod and the floating rod that swings up and down move up and down inside the stirring barrel at the same time through the stirring rod connected by the bearing, thereby avoiding stirring only with the stirring blade, which has poor stirring effect, and improving the disadvantages of manual stirring.
[0012] Compared with the prior art, the beneficial effects of the utility model are:
[0013] 1. The utility model supports and fixes the mixing barrel through the bearing bottom plate, and the connecting bracket supported at the rear end suspends and supports the entire mixing assembly, so that the overall structure does not require manual participation, and the mixing assembly can be driven by a motor, avoiding the usual manual mixing, which is time-consuming and labor-intensive, and has insufficient contact with the material, resulting in poor dispersion and mixing effect, failure to meet industrial needs, and low production efficiency.
[0014] 2. The utility model connects one side shaft of the hinged rod to the eccentric shaft of the driven gear so that it can rotate and change its displacement at the same time. When the suspension rod rotates, it can only move back and forth in the sliding groove under the influence of the sliding groove on the floating rod, and the floating rod will be forced to swing up and down. The displaced hinged rod and the floating rod that swings up and down move up and down inside the mixing barrel through the stirring rod connected by the bearing at the same time, avoiding stirring with only stirring blades, which has poor stirring effect, and improving the disadvantages of manual stirring. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0016] Figure 2 This is a schematic diagram of the structure of the stirring assembly of the utility model;
[0017] Figure 3 It is a schematic diagram of the side section structure of the utility model;
[0018] Figure 4 It is a partial structural schematic diagram of the utility model.
[0019] In the figure: 1. load-bearing bottom plate; 2. connecting bracket; 3. support rod; 4. mixing barrel; 5. mixing assembly; 501. driven gear; 502. hinge rod; 503. first bearing; 504. meshing gear; 505. hanging rod; 506. fastening nut; 507. floating rod; 508. second bearing; 509. mixing rod; 510. sliding groove; 6. fixing plate. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] Example 1
[0022] See also Figure 1 and Figure 3 The figure shows a production equipment for anti-staining soap detergent, including a bearing base plate 1, connecting brackets 2 are fixedly installed on both sides of the upper surface of the bearing base plate 1, and support rods 3 are fixedly installed on both sides of the surface of one side of the connecting bracket 2 by bolts, a stirring barrel 4 is placed on the upper surface of the bearing base plate 1, and a stirring assembly 5 is movably connected to a side of the connecting bracket 2 close to the support rod 3 through a rotating shaft. The stirring assembly 5 includes a driven gear 501 movably connected to one side of the connecting bracket 2, and a hinge rod 502 is movably connected to the bottom of one side surface of the driven gear 501 through a rotating shaft, and a first bearing 503 is movably connected to the side of the hinge rod 502 away from the driven gear 501, and a meshing gear 504 is meshed and connected at the serrations on the outer arc surface of the driven gear 501.
[0023] In this embodiment: wherein, the supporting base plate 1 will support and fix the mixing barrel 4, and the connecting bracket 2 supported at the rear end will suspend and support the entire mixing assembly 5, so that the overall structure does not require manual intervention, and the mixing assembly 5 can be driven by a motor.
[0024] Secondly, the interconnection of various components avoids manual stirring, which is time-consuming and labor-intensive, and results in insufficient contact with the materials, leading to poor dispersion and stirring effects.
[0025] Example 2
[0026] See also Figure 3 , this embodiment further explains Example 1. In the figure, a hanging rod 505 is movably connected to the middle of one side surface of the meshing gear 504 through a rotating shaft, and a fastening nut 506 is movably connected to the one side surface of the hanging rod 505. One side of the hanging rod 505 is slidably engaged with the floating rod 507 through the fastening nut 506. A sliding groove 510 is opened in the middle of one side surface of the floating rod 507. One end of the fastening nut 506 penetrates the surface of the sliding groove 510. There are two connecting brackets 2, which are distributed in a mirror-symmetrical manner. A second bearing 508 is movably connected to the one side surface of the floating rod 507 through a rotating shaft. The outer arc surface of the second bearing 508 and the first bearing 503 are penetrated and connected with a stirring rod 509, and are respectively penetrated and connected to the top and the middle of the stirring rod 509. The front sides of the two connecting brackets 2 are fixed with a fixing plate 6 by bolts. The side of the floating rod 507 away from the second bearing 508 is connected to the fixing plate 6 through a rotating shaft. One end of the stirring rod 509 is placed inside the mixing barrel 4, and the mixing barrel 4 is a hollow opening structure.
[0027] In this embodiment: wherein, the driven gear 501 is driven by a motor, so that the meshing gear 504 connected to the outer arc surface rotates under the drive of the driven gear 501, and the hinged rod 502 connected to one side of the driven gear 501 and the meshing gear 504 moves synchronously with the suspension rod 505. At the same time, because one side of the hinged rod 502 is connected to the eccentric shaft of the driven gear 501, it can rotate while the displacement changes. When the suspension rod 505 rotates, it is affected by the sliding groove 510 on the floating rod 507 and can only move back and forth in the sliding groove 510, and the floating rod 507 will be forced to swing up and down. The displaced hinged rod 502 and the floating rod 507 that swings up and down move up and down inside the mixing barrel 4 at the same time through the stirring rod 509 connected by the bearing.
[0028] Secondly, due to the floating change of the stirring rod 509, the problem that the traditional stirring rod 509 is only used for stirring with a stirring blade and has a poor stirring effect is improved.
[0029] See also Figures 1 to 4The bearing bottom plate 1 will support and fix the mixing barrel 4, and the connecting bracket 2 supported at the rear end will suspend and support the entire mixing assembly 5, so that its overall structure does not require human intervention, and the mixing assembly 5 can be driven by a motor, and the driven gear 501 is driven by the motor to drive the driven gear 501, so that the meshing gear 504 connected to the outer arc surface rotates under the drive of the driven gear 501, and the hinged rod 502 connected to one side of the driven gear 501 and the meshing gear 504 moves synchronously with the hanging rod 505. At the same time, because one side of the rotating shaft of the hinged rod 502 is connected to the eccentric shaft of the driven gear 501, it can rotate while the displacement changes. When the hanging rod 505 rotates, it is affected by the sliding groove 510 on the floating rod 507 and can only move back and forth in the sliding groove 510, and the floating rod 507 will be forced to swing up and down, and the displaced hinged rod 502 and the floating rod 507 that swings up and down move up and down inside the mixing barrel 4 at the same time through the stirring rod 509 connected by the bearing.
[0030] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include"-"comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process-method-article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process-method-article or device.
[0031] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A production equipment for anti-staining soaping agent, characterized in that: It comprises a bearing base plate (1), connecting brackets (2) are fixedly mounted on both sides of the upper surface of the bearing base plate (1), support rods (3) are fixedly mounted on both sides of one side surface of the connecting bracket (2) by means of bolts, a stirring barrel (4) is placed on the upper surface of the bearing base plate (1), and a stirring assembly (5) is movably connected to the side of the connecting bracket (2) close to the support rod (3) by means of a rotating shaft; The stirring assembly (5) comprises a driven gear (501) movably connected to one side of the connecting bracket (2); a hinge rod (502) is movably connected to the bottom of one side surface of the driven gear (501) via a rotating shaft; a first bearing (503) is movably connected to the side of the hinge rod (502) away from the driven gear (501); and a meshing gear (504) is meshedly connected to the serrations on the outer arc surface of the driven gear (501).
2. The production equipment of an anti-staining soaping agent according to claim 1, characterized in that: A hanging rod (505) is movably connected to the middle of one side surface of the meshing gear (504) via a rotating shaft, a fastening nut (506) is movably connected to one side surface of the hanging rod (505), and one side of the hanging rod (505) is slidably engaged with a floating rod (507) via the fastening nut (506).
3. The production equipment of an anti-staining soaping agent according to claim 2, characterized in that: A sliding groove (510) is provided in the middle of one side surface of the floating rod (507), one end of the fastening nut (506) penetrates the surface of the sliding groove (510), and the number of the connecting brackets (2) is two and they are distributed in a mirror-symmetrical manner.
4. The production equipment of an anti-staining soaping agent according to claim 3, characterized in that: A second bearing (508) is movably connected to one side surface of the floating rod (507) via a rotating shaft, and the outer arc surfaces of the second bearing (508) and the first bearing (503) are penetrated by a stirring rod (509), and are respectively penetrated and connected to the top and middle of the stirring rod (509).
5. The production equipment of an anti-staining soaping agent according to claim 4, characterized in that: A fixing plate (6) is fixedly mounted on the front sides of the two connecting brackets (2) by means of bolts, and a side of the floating rod (507) away from the second bearing (508) is connected to the fixing plate (6) by means of a rotating shaft.
6. The production equipment of an anti-staining soaping agent according to claim 5, characterized in that: One end of the stirring rod (509) is placed inside the stirring barrel (4), and the stirring barrel (4) has a hollow open structure.