Continuous siliconization equipment for rubber stoppers

By designing the continuous silicification equipment of glue plugs, using roller drive and online detection and control, the existing silicification technology has been solved, and an efficient and uniform silicification process has been achieved.

CN222695157UActive Publication Date: 2025-04-01SUZHOU ENOVIT PURIFICATION TECH CO LTD
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Patent Information

Application Number
CN202421153887.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-24
Publication Date
2025-04-01
Estimated Expiration
2034-05-24

AI Technical Summary

Technical Problem

The existing silicification technology is inefficient and covers a large area, requiring multiple equipment and operators, and the actual ratio of mixed silicone oil cannot be detected, which can easily lead to uneven silicification.

Method used

A continuous silicification equipment for rubber plugs is designed, including a silicification tank, a drum, a silicone oil high-cut emulsification tank and a circulation pump. The materials are continuously silicified by an online temperature control system and an online silicone oil concentration detection device through the drum drive.

Benefits of technology

The silicification efficiency has been improved, the number of equipment and floor area has been reduced, the labor intensity has been reduced, and the uniformity of silicification has been ensured through online testing and temperature control.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a continuous siliconization equipment for rubber plugs, comprising a siliconization tank, a roller, a silicone oil high-cut emulsification tank and a circulation pump; the roller comprises a maintenance and clearing door, a material-dispensing spiral sheet, a material-feeding guide and a material-discharging interface; the silicone oil high-cut emulsification tank comprises a liquid distribution pipeline, a metering pump, a temperature control device and a high-speed cutting device; the circulation pump comprises a driving pump, and the driving pump is correspondingly provided with a pressure sensor, an online heating device and an online monitoring device for silicone oil concentration.
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Description

Technical Field

[0001] The utility model relates to automated production technology and automated production equipment, in particular to a continuous siliconization device for rubber plugs. Background Art

[0002] The existing siliconization is performed in a single step method, which is to pour a certain amount of rubber stoppers into a certain amount of solvent, mix for a period of time, take out the rubber stoppers, drain the prepared solution, re-inject the well-proportioned solution, and continue with the next batch. However, this siliconization has the following problems:

[0003] 1. The efficiency of product siliconization is low, multiple equipment are required to meet production needs, it occupies a large area, requires many operators, and has high labor intensity.

[0004] 2. After the mixed silicone oil is used, its actual silicone oil ratio cannot be detected anymore, so it can only be used once to ensure the silicone oil concentration.

[0005] 3. The silicone oil after high cutting is easy to stratify, and after a period of time, the silicone oil floats up, resulting in uneven siliconization.

[0006] Therefore, it is necessary to provide a continuous siliconization device for rubber plugs to solve the above problems. Utility Model Content

[0007] The utility model aims to provide a continuous siliconization device for rubber plugs.

[0008] The utility model achieves the above-mentioned purpose through the following technical solutions:

[0009] A continuous siliconization equipment for rubber plugs, comprising a siliconization tank, a roller, a silicone oil high-cut emulsification tank, and a circulation pump;

[0010] The drum includes an inspection and clearing door, a material-shifting spiral blade, a material-feeding guide, and a material-discharging interface;

[0011] The silicone oil high-cut emulsification tank includes a liquid distribution pipeline, a metering pump, a temperature control device, and a high-speed cutting device;

[0012] The circulation pump comprises a driving pump, and the driving pump is correspondingly provided with a pressure sensor, an online heating device, and an online monitoring device for silicone oil concentration.

[0013] Furthermore, a temperature control system, a spray system, a mixing flow device, and a pipeline assembly are provided in the silicification pool, and a pressure sensor device is provided on the pipeline.

[0014] Furthermore, the silicification pool is also provided with a liquid flow pipeline, a drain valve and an auxiliary pipeline.

[0015] Furthermore, the drum runs through the silicification pool, the spray pipe is inside the drum, and the bottom of the drum is immersed in the silicification pool.

[0016] Furthermore, the drum is driven by a motor to rotate and transport the material.

[0017] Furthermore, the high-cut emulsification tank is independent, and the replenishment is supplied to the siliconization tank through a valve.

[0018] Furthermore, the fluid replenishment control performs fluid replenishment according to the detection signal of the silicone oil concentration sensor, forming a concentration-sensing fluid replenishment structure.

[0019] Furthermore, an online heating device is installed at the outlet of the water pump, and heating is performed by detecting a signal from a temperature sensor in the silicification pool, thereby forming a temperature-sensitive heating structure.

[0020] Furthermore, the circulation pump is a sanitary pump.

[0021] Furthermore, the mixing flow device is a venturi effect nozzle, which quickly mixes the liquid in the silicification pool evenly.

[0022] Compared with the prior art, the utility model drives the material through the equipment through the roller to complete the continuous siliconization process, and the online temperature control system and the online silicone oil concentration detection device ensure the precise control of siliconization. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is one of the structural schematic diagrams of the utility model.

[0024] Figure 2 This is the second structural diagram of the present utility model. DETAILED DESCRIPTION

[0025] Example:

[0026] See also Figure 1-2 , this embodiment is a continuous siliconization equipment for rubber plugs, including a siliconization tank 4, a roller 5, a silicone oil high-cut emulsification tank 2, and a circulation pump 1;

[0027] The silicification pool 4 is provided with a temperature control system, a spray system 7, a mixing flow device, a pipeline assembly, and a pressure sensor device arranged on the pipeline. The drum 5 includes a maintenance and clearing door, a material-discharging spiral blade, a material feed guide, and a material discharge interface. The silicone oil high-cut emulsification tank 2 includes a liquid distribution pipeline, a metering pump, a temperature control device, and a high-speed cutting device.

[0028] The circulation pump 1 includes a sanitary pump, a pressure sensor, an online heating device 3, and an online monitoring device for silicone oil concentration;

[0029] in:

[0030] The online heating device is an electric heater;

[0031] Silicone oil concentration was detected as turbidity comparison;

[0032] The mixed flow is a Venturi effect nozzle;

[0033] The material is received through the drum inlet 8, and is pushed forward by the spiral guide blade inside the drum through rotation, and discharged through the drum outlet 9;

[0034] The drum 5 is driven by a motor 6 to rotate;

[0035] The high-cut emulsification tank 2 is for premixing silicone oil, and silicone oil and water are mixed into an emulsified state when passing through the high-speed cutting motor;

[0036] The frame surface is provided with a display screen and an alarm connected to the electrical control box 10;

[0037] The electrical control box 10 is provided with control buttons, including an emergency stop button.

[0038] In this embodiment, the material is driven through the equipment by a roller to complete a continuous siliconization process, and an online temperature control system and an online silicone oil concentration detection device ensure precise control of siliconization.

[0039] The above are only some embodiments of the present invention. For those skilled in the art, several modifications and improvements can be made without departing from the inventive concept of the present invention, and these all belong to the protection scope of the present invention.

Claims

1. A continuous siliconization equipment for rubber plugs, characterized in that: Including siliconization tank, roller, silicone oil high-cut emulsification tank, circulation pump; The drum includes an inspection and clearing door, a material-shifting spiral blade, a material-feeding guide, and a material-discharging interface; The silicone oil high-cut emulsification tank includes a liquid distribution pipeline, a metering pump, a temperature control device, and a high-speed cutting device; The circulation pump comprises a driving pump, and the driving pump is correspondingly provided with a pressure sensor, an online heating device, and an online monitoring device for silicone oil concentration.

2. The continuous siliconization equipment for rubber plugs according to claim 1, characterized in that: The silicification pool is equipped with a temperature control system, a spray system, a mixing flow device, and a pipeline assembly, and a pressure sensor device is arranged on the pipeline.

3. The continuous siliconization equipment for rubber plugs according to claim 2, characterized in that: The silicification pool is also provided with a liquid flow pipeline, a drain valve and an auxiliary pipeline.

4. The continuous siliconization equipment for rubber plugs according to claim 3, characterized in that: The drum runs through the silicification pool, the spray pipe is inside the drum, and the bottom of the drum is immersed in the silicification pool.

5. The continuous siliconization equipment for rubber plugs according to claim 4, characterized in that: The drum is driven by a motor to rotate and transport materials.

6. The continuous siliconization equipment for rubber plugs according to claim 5, characterized in that: The high-cut emulsification tank is independent, and the liquid is replenished to the siliconization tank through a valve.

7. The continuous siliconization equipment for rubber plugs according to claim 6, characterized in that: The fluid replenishment control performs fluid replenishment according to the detection signal of the silicone oil concentration sensor, forming a concentration-sensing fluid replenishment structure.

8. The continuous siliconization equipment for rubber plugs according to claim 7, characterized in that: The online heating device is installed at the outlet of the water pump, and the temperature sensor in the silicification pool detects the signal for heating, thus forming a temperature-sensitive heating structure.

9. The continuous siliconization equipment for rubber plugs according to claim 8, characterized in that: The circulation pump is a sanitary pump.

10. The continuous siliconization equipment for rubber plugs according to claim 9, characterized in that: The mixing flow device is a venturi effect nozzle, which can quickly mix the liquid in the siliconization pool evenly.