Coating machine GAP value detection device
By designing the GAP value detection device of the coater in the coater, and using the calibration plate and measurement sensor for zero point calibration and real-time measurement, the problem that existing equipment cannot detect changes in GAP value in real time is solved, and accurate measurement and real-time monitoring of the GAP value are achieved, which improves the efficiency of equipment operation and fault analysis.
Patent Information
- Application Number
- CN202421043188.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-14
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2034-05-14
AI Technical Summary
Existing coater equipment cannot detect the actual changes in the GAP value in real time, resulting in the inability to detect and analyze the cause of the fault in time when modifying the GAP value or equipment failure.
A GAP value detection device for coating machine is designed, including a calibration plate and a measurement sensor. By setting a measurement sensor on the coating die head and cooperating with the calibration plate for zero point calibration, the GAP value is measured and displayed in real time.
It realizes accurate measurement and real-time monitoring of GAP values, gives coating operators guidance, and can record and store data in a timely manner to help analyze the cause of equipment failure.
Smart Images

Figure CN222695206U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of lithium ion batteries, in particular to a GAP value detection device for a coating machine. Background Art
[0002] Lithium-ion batteries have the advantages of high voltage, high specific energy, many cycles and long storage time. They are widely used not only in portable electronic devices such as mobile phones, digital cameras and laptops, but also in large and medium-sized electric equipment such as electric vehicles, electric bicycles and electric tools. Therefore, the performance requirements for lithium-ion batteries are getting higher and higher.
[0003] Electrode plates are an important component of lithium-ion batteries, a very important link in the production process of lithium-ion batteries, and the core of lithium-ion batteries.
[0004] The quality of the coated pole piece determines the performance of the lithium-ion battery, such as high self-discharge, short cycle life, short storage time, low voltage and other quality problems. The coating amount is an important parameter for whether the pole piece is qualified. It is also directly related to the quality of the battery.
[0005] The equipment data directly related to the coating amount is the GAP value. However, the equipment itself does not have an absolute value display and data recording system for the GAP value. When the GAP value is modified or the equipment fails, the actual change of the GAP value cannot be detected, and the cause of the equipment failure cannot be analyzed by viewing the previous data records. Utility Model Content
[0006] The utility model aims to provide a coating machine GAP value detection device to alleviate the technical problem that the actual change of the GAP value cannot be detected in real time.
[0007] The utility model provides a coating machine GAP value detection device, comprising a calibration plate and a measuring sensor, wherein the measuring sensor is used to be arranged on a coating die head and is arranged toward a back roller;
[0008] The calibration plate comprises a first measuring plate and a second measuring plate, the first measuring plate and the second measuring plate are arranged vertically, the first measuring plate is used to be arranged on one side of a lip of the coating die head, and the first measuring plate abuts against the lip;
[0009] The second measuring plate is used to be arranged on the side of the coating die head, and the measuring sensor cooperates with the first measuring plate to perform zero point calibration.
[0010] In an optional embodiment, the coating die has two first side surfaces and two second side surfaces, and the first side surfaces are perpendicular to the second side surfaces.
[0011] In an optional embodiment, the second measurement plate is arranged on the second side surface.
[0012] In an optional embodiment, a magnet is disposed on the second measurement plate.
[0013] In an optional embodiment, at least one mounting groove is provided on the second measuring plate, and the magnet is disposed in the mounting groove.
[0014] In an optional embodiment, the second measurement board includes a connecting board and a measurement board, one end of the connecting board is connected to the first measurement board, and the other end of the connecting board is connected to the measurement board.
[0015] In an optional embodiment, the second measurement plate is arranged on the first side surface; and the measurement sensor is arranged on the first side surface;
[0016] A fixing seat is arranged on the first side surface, a clamping groove is arranged on the fixing seat, and the second measuring plate is assembled in the clamping groove.
[0017] In an optional embodiment, the fixing seat has a mounting groove, the mounting groove is used to install the measuring sensor, and the clamping groove is arranged on a side of the mounting groove away from the first side surface.
[0018] In an optional embodiment, measurement sensors are provided on both of the first side surfaces.
[0019] In an optional embodiment, a receiving groove is provided at the connection between the first measurement plate and the second measurement plate.
[0020] The first measuring plate of the marked version of the GAP value detection device for a coating machine provided by the utility model is in contact with the lip, and the other side is fixed on the coating die head. The measuring sensor cooperates with the first measuring plate to perform zero point calibration, that is, when the measuring sensor is used to measure the distance between the back roller and the lip, the measuring sensor can obtain the distance between the lip and the back roller, that is, the GAP value, by measuring the distance between the measuring sensor and the back roller minus the distance between the measuring sensor and the lip. In this way, the GAP value can be accurately measured, which provides certain guidance to the coating operator. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0022] Figure 1A schematic diagram of the structure of a calibration plate of a coating machine GAP value detection device provided by an embodiment of the utility model;
[0023] Figure 2 A schematic diagram of the structure of a GAP value detection device for a coating machine provided in an embodiment of the utility model;
[0024] Figure 3 Another structural schematic diagram of a calibration plate of a coating machine GAP value detection device provided by an embodiment of the utility model;
[0025] Figure 4 A schematic structural diagram of a coating machine GAP value detection device from another angle provided by an embodiment of the utility model;
[0026] Figure 5 A schematic structural diagram of another angle of the coating machine GAP value detection device provided by an embodiment of the utility model;
[0027] Figure 6 for Figure 5 A partial enlarged view of A of the structural schematic diagram of the coating machine GAP value detection device shown.
[0028] Icon: 100-calibration plate; 101-first measuring plate; 102-second measuring plate; 1021-connecting plate; 1022-measuring plate; 103-installation groove; 104-accommodating groove; 200-coating die head; 201-second side; 202-first side; 300-measuring sensor; 400-lip; 500-fixed seat; 501-clamping groove. DETAILED DESCRIPTION
[0029] The terms “first”, “second”, “third”, etc. are only used for distinguishing descriptions and do not indicate the order of arrangement, nor can they be understood as indicating or implying relative importance.
[0030] In addition, the terms "horizontal", "vertical", "overhanging" and the like do not mean that the components are required to be absolutely horizontal or overhanging, but can be slightly tilted. For example, "horizontal" only means that its direction is more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but can be slightly tilted.
[0031] In the description of the present application, it should be noted that the terms "inside", "outside", "left", "right", "up", "down", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, or are directions or positional relationships in which the products of the present application are usually placed when in use. They are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present application.
[0032] In the description of this application, unless otherwise clearly specified and limited, the terms "set", "installed", "connected" and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal connection of two elements.
[0033] The technical solution of the present application will be described clearly and completely below in conjunction with the accompanying drawings.
[0034] Reference Figure 1-Figure 6 The utility model provides a coating machine GAP value detection device, comprising a calibration plate 100 and a measuring sensor 300, wherein the measuring sensor 300 is used to be arranged on a coating die head 200 and arranged toward a back roller;
[0035] The calibration plate 100 includes a first measurement plate 101 and a second measurement plate 102, wherein the first measurement plate 101 and the second measurement plate 102 are arranged vertically, and the first measurement plate 101 is used to be arranged on one side of the lip 400 of the coating die 200, and the first measurement plate 101 abuts against the lip 400;
[0036] The second measuring plate 102 is used to be arranged on the side of the coating die head 200 , and the measuring sensor 300 cooperates with the first measuring plate 101 to perform zero point calibration.
[0037] In some embodiments, the lip 400 of the coating die 200 faces the back roller, and the distance between the lip 400 and the back roller is the GAP value. The GAP value is used to calibrate the coating gap. The GAP value has certain guiding significance for the coating operator; when the GAP value is modified or the equipment fails, the real-time change of the GAP value cannot be detected in real time, and the cause of the equipment failure cannot be analyzed by viewing previous data records.
[0038] The calibration plate 100 comprises a first measuring plate 101 and a second measuring plate 102, wherein the first measuring plate 101 is in contact with the lip 400, and the second measuring plate 102 is arranged on the side of the coating die head 200, so as to ensure that the first measuring plate 101 is in a horizontal position; the measuring sensor 300 measures the distance between the measuring sensor 300 and the first measuring plate 101 and performs zero point calibration, and then uses the measuring sensor 300 to measure the distance between the measuring sensor 300 and the back roller; the distance from the lip 400 to the measuring sensor 300 is subtracted from the distance from the back roller to the measuring sensor 300, which is the GAP value.
[0039] After the measuring sensor 300 is zero-calibrated using the calibration plate 100, the measuring sensor 300 displays the GAP value in real time during the process of measuring the back roller to the measuring sensor 300, that is, the display changes when the GAP value is modified or the GAP value cannot be detected in real time due to equipment failure, and the GAP value is monitored, recorded and stored in real time.
[0040] Reference Figure 1 , Figure 3 and Figure 5 In an optional embodiment, the coating die head 200 has two first side surfaces 202 and two second side surfaces 201 , and the first side surfaces 202 are perpendicular to the second side surfaces 201 .
[0041] In an optional implementation, the second measurement plate 102 is disposed on the second side surface 201 .
[0042] In an optional implementation, a magnet is disposed on the second measurement plate 102 .
[0043] In an optional implementation, at least one mounting groove 103 is provided on the second measuring plate 102 , and the magnet is disposed in the mounting groove 103 .
[0044] In some embodiments, the side of the coating die 200 having the lip 400 is the first side, and two first side surfaces 202 and two second side surfaces 201 are arranged on the axis of the first side. Generally, the first side surfaces 202 are arranged at both ends of the length direction of the coating die 200, and the second side surface 201 is arranged between the two first side surfaces 202.
[0045] A magnet may be provided on the second measuring plate 102 of the calibration plate 100 , so that the second measuring plate 102 of the calibration plate 100 can be connected to the second side surface 201 of the coating die 200 , and the second measuring plate 102 can also move.
[0046] The first measuring plate 101 is in contact with the lip 400 of the coating die 200, and the second measuring plate 102 is magnetically connected to the second side surface 201 of the coating die 200. The first measuring plate 101 and the second measuring plate 102 are disposed so that the second measuring plate 102 moves on the coating die 200, so that the first measuring plate 101 can be measured by the measuring sensor 300, that is, the distance between the lip 400 and the measuring sensor 300 is measured, so that the measuring sensor 300 can perform zero point positioning, that is, the actual collection of the back roller by the measuring sensor 300, and the measured value of the measuring sensor 300 is the distance from the measuring sensor 300 to the lip 400, that is, the measuring sensor 300 displays the GAP value in real time.
[0047] Generally, a plurality of mounting grooves 103 are provided on the second measuring plate 102, and the plurality of mounting grooves 103 are arranged in multiple rows and columns; a magnet is provided in the mounting groove 103, and the second measuring plate 102 is connected to the coating die head 200 by means of the magnet, thereby realizing a detachable connection between the second measuring plate 102 and the coating die head 200, and the second measuring plate 102 can move on the coating die head 200, so that the first measuring plate 101 can be measured by the measuring sensor 300.
[0048] Reference Figure 1 In an optional embodiment, the second measurement board 102 includes a connecting board 1021 and a measurement board 1022 , wherein one end of the connecting board 1021 is connected to the first measurement board 101 , and the other end is connected to the measurement board 1022 .
[0049] In some embodiments, the connecting plate 1021 of the second measuring plate 102 is used to connect the measuring plate 1022 and the first measuring plate 101, and the length direction of the measuring plate 1022 is in the same direction as the length direction of the lip 400, so that the measuring plate 1022 can more accurately display the position of the lip 400, make the zero point calibration more accurate, and make the GAP value more accurate.
[0050] In an optional embodiment, the second measurement plate 102 is disposed on the first side surface 202; and the measurement sensor 300 is disposed on the first side surface 202;
[0051] A fixing seat 500 is disposed on the first side surface 202 . A clamping groove 501 is disposed on the fixing seat 500 . The second measuring plate 102 is assembled in the clamping groove 501 .
[0052] Reference Figure 6 In an optional embodiment, the fixing seat 500 has a mounting groove 103 , the mounting groove 103 is used to install the measuring sensor 300 , and the clamping groove 501 is arranged on a side of the mounting groove 103 away from the first side surface 202 .
[0053] In some embodiments, the second measuring plate 102 is arranged on the first side surface 202, a fixing seat 500 is arranged on the first side surface 202, a clamping groove 501 is arranged on the fixing seat 500, and the second measuring plate 102 is arranged in the clamping groove 501; in this way, the second measuring plate 102 is fixed on the first side surface 202, and at this time, the measuring sensor 300 can measure the distance from the first measuring plate 101 to the measuring sensor 300, that is, the zero point calibration can be completed.
[0054] A locking piece is provided on the clamping groove 501. When the first measuring plate 101 abuts against the lip 400, the locking piece abuts against the second measuring plate 102 to fix the position of the second measuring plate 102 in the clamping groove 501, thereby ensuring accurate zero point positioning of the measuring sensor 300.
[0055] In an optional embodiment, a measuring sensor 300 is disposed on both of the first side surfaces 202 .
[0056] In an optional embodiment, a receiving groove 104 is provided at the connection between the first measurement plate 101 and the second measurement plate 102 .
[0057] Measuring sensors 300 are arranged on both first side surfaces 202 of the coating die head 200, and a receiving groove 104 is arranged at the connection between the first measuring plate 101 and the second measuring plate 102, so as to prevent the connection between the first surface and the first side surface 202 and the connection between the first surface and the second side surface 201 from affecting the installation of the calibration plate 100.
[0058] The first measuring plate 101 of the marked version of the GAP value detection device for a coating machine provided by the utility model is in contact with the lip 400, and the other side is fixed on the coating die head 200. The measuring sensor 300 cooperates with the first measuring plate 101 to perform zero point calibration, that is, when the measuring sensor 300 is used to measure the distance between the back roller and the lip 400, the measuring sensor 300 can obtain the distance between the lip 400 and the back roller, that is, the GAP value, by measuring the distance between the measuring sensor 300 and the back roller minus the distance between the measuring sensor 300 and the lip 400. In this way, the GAP value can be accurately measured, which provides certain guidance to the coating operator.
[0059] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not make the essence of the corresponding technical solution deviate from the scope of the technical solution of the embodiments of the utility model.
Claims
1. A coating machine GAP value detection device, characterized in that: It comprises a calibration plate (100) and a measuring sensor (300), wherein the measuring sensor (300) is used to be arranged on a coating die head (200) and is arranged toward a back roller; The calibration plate (100) comprises a first measurement plate (101) and a second measurement plate (102), wherein the first measurement plate (101) and the second measurement plate (102) are arranged vertically, and the first measurement plate (101) is used to be arranged on one side of a lip (400) of the coating die head (200), and the first measurement plate (101) is in contact with the lip (400); The second measuring plate (102) is used to be arranged on the side of the coating die head (200), and the measuring sensor (300) cooperates with the first measuring plate (101) to perform zero point calibration.
2. The coating machine GAP value detection device according to claim 1, characterized in that: The coating die head (200) has two first side surfaces (202) and two second side surfaces (201), wherein the first side surfaces (202) are perpendicular to the second side surfaces (201).
3. The coating machine GAP value detection device according to claim 2, characterized in that: The second measurement plate (102) is arranged on the second side surface (201).
4. The coating machine GAP value detection device according to claim 3, characterized in that: The second measuring plate (102) is provided with a magnet.
5. The coating machine GAP value detection device according to claim 4, characterized in that: At least one mounting groove (103) is provided on the second measuring plate (102), and the magnet is arranged in the mounting groove (103).
6. The coating machine GAP value detection device according to claim 4, characterized in that: The second measurement board (102) comprises a connection board (1021) and a measurement board (1022); one end of the connection board (1021) is connected to the first measurement board (101), and the other end is connected to the measurement board (1022).
7. The coating machine GAP value detection device according to claim 2, characterized in that: The second measurement plate (102) is arranged on the first side surface (202); and the measurement sensor (300) is arranged on the first side surface (202); A fixing seat (500) is arranged on the first side surface (202), a clamping groove (501) is arranged on the fixing seat (500), and the second measuring plate (102) is assembled in the clamping groove (501).
8. The coating machine GAP value detection device according to claim 7, characterized in that: The fixing seat (500) has a mounting groove (103), the mounting groove (103) is used to mount the measuring sensor (300), and the clamping groove (501) is arranged on a side of the mounting groove (103) away from the first side surface (202).
9. The coating machine GAP value detection device according to claim 7, characterized in that: Measuring sensors (300) are arranged on both of the first side surfaces (202).
10. The coating machine GAP value detection device according to claim 2, characterized in that: A receiving groove (104) is provided at the connection between the first measurement plate (101) and the second measurement plate (102).
Citation Information
Cited By
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