An empty bottle detection device for oral liquid production line

Abstract

The utility model discloses an empty bottle detection device for an oral liquid production line, comprising: a conveyor belt, a plurality of fixed plates are fixedly installed at equal intervals on the surface of the conveyor belt, and an oral liquid bottle body is placed on the top of the fixed plate. The utility model is equipped with a positioning component, an oral liquid bottle body, a pushing component and other components. After the oral liquid bottle body clamped and fixed on the conveyor belt reaches the position of the pushing component, the oral liquid bottle body is detected by a refractometer. When there is no empty bottle, the conveyor belt drives the oral liquid bottle body on the fixed plate to continue to be transmitted backward. When an empty bottle is detected, the conveyor belt is controlled to stop transmission through a PLC control box. At this time, the PLC control box controls the output end of the electric push rod to extend to one side of the oral liquid bottle body, so that the extrusion plate pushes the T-type push rod. Under the action of the movable rod, the two symmetrical clamping plates move oppositely at the same time to automatically release the clamping of the oral liquid bottle body, and then the push rod pushes the oral liquid bottle body into the collection box.

Description

Technical Field

[0001] The utility model relates to the technical field related to oral liquid production, in particular to an empty bottle detection device for an oral liquid production line. Background Art

[0002] During the oral liquid filling process, leakage may occur. If the empty bottles cannot be sorted out in time during the later packaging, they will flow into the market, which will have a negative impact on the company's reputation.

[0003] The common leak detection method used by manufacturers is manual inspection, which wastes a lot of time. Workers are prone to visual fatigue and missed inspections when they perform the same action for a long time. Although the existing empty bottle detection device can automatically mark the empty bottles, it still requires manual sorting, which further increases the labor intensity of the workers. Therefore, the utility model designs an empty bottle detection device for an oral liquid production line to solve the problems existing in the prior art. Utility Model Content

[0004] The purpose of the utility model is to provide an empty bottle detection device for an oral liquid production line to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an empty bottle detection device for an oral liquid production line, comprising: a conveyor belt, a plurality of fixed plates are fixedly installed at equal intervals on the surface of the conveyor belt, and an oral liquid bottle body is placed on the top of the fixed plate, a positioning component for fixing the oral liquid bottle body is arranged on the top of the fixed plate, a support table is fixedly installed on the bottom of the conveyor belt, and a refractometer is fixedly installed on the top of one side of the support table, a pushing component for empty bottle detection is arranged on one side of the support table, a guide plate is fixedly installed on one side of the top of the conveyor belt, and a collection box is arranged below one end of the guide plate, the collection box is located on one side of the conveyor belt, and a PLC control box is fixedly installed on the side wall of one side of the support table.

[0006] Preferably, the positioning assembly comprises: a fixed block and a positioning block, the fixed blocks are provided with two, the two fixed blocks are symmetrically fixedly mounted on the top of the fixed plate, a T-shaped pressure rod is movably provided through the middle of the fixed block, and one end of the T-shaped pressure rod is fixedly connected to a splint, and the bottom of the splint is movably mounted on the surface of the fixed plate, the lower end of the oral liquid bottle is arranged between the two splints, a return spring is sleeved on the surface of the T-shaped pressure rod, and one end of the return spring is fixedly connected to the surface of one side of the fixed block, and the other end of the return spring is fixedly connected to the surface of one side of the splint, the positioning block is fixedly mounted on one side of the top of the fixed plate, a T-shaped push rod is movably provided through the middle of the positioning block, and one end of the T-shaped push rod is symmetrically hingedly mounted with a movable rod, and one end of the movable rod is hingedly mounted to one end of the adjacent splint.

[0007] Preferably, a slider is symmetrically fixedly connected to the bottom of the clamping plate, and sliding grooves are symmetrically opened at both ends of the surface of the fixed plate. The clamping plate is slidably installed in the symmetrical sliding groove at one end of the fixed plate through the slider at the bottom.

[0008] Preferably, an anti-skid rubber block is provided on the other side of the clamping plate, and an arc-shaped groove is provided in the middle of one side of the anti-skid rubber block.

[0009] Preferably, a support frame is fixedly mounted on the bottom of the refractometer, and the bottom of the support frame is fixedly mounted on the top of the support platform.

[0010] Preferably, the pusher assembly comprises: an electric push rod, which is fixedly mounted on one side of the top of the support platform, an output end of the electric push rod is fixedly connected to an extrusion plate, and a pusher rod is fixedly connected to the top of the extrusion plate.

[0011] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0012] 1. The utility model is provided with the positioning component, the oral liquid bottle body and the pushing component and other components. After the oral liquid bottle body clamped and fixed on the conveyor belt reaches the position of the pushing component, the oral liquid bottle body is detected by the refractometer. When there is no empty bottle, the conveyor belt drives the oral liquid bottle body on the fixed plate to continue to be transmitted backward. When an empty bottle is detected, the conveyor belt is controlled to stop transmission by the PLC control box. At this time, the PLC control box controls the output end of the electric push rod to extend to one side of the oral liquid bottle body, so that the extrusion plate pushes the T-shaped push rod. Under the action of the movable rod, the two symmetrical clamping plates move in opposite directions at the same time to automatically release the clamping of the oral liquid bottle body, and then the push rod pushes the oral liquid bottle body into the collection box to complete the empty bottle screening of the oral liquid production line. Compared with the method of picking empty bottles by manual detection, the labor intensity of workers is greatly reduced and the production efficiency is improved.

[0013] 2. The utility model effectively clamps and fixes the lower end of the oral liquid bottle on the surface of the fixing plate through the arrangement of components such as the splint, the return spring and the oral liquid bottle, and through the cooperation of the fixing block, the T-shaped pressure rod, the splint and the return spring, thereby improving the stability of the oral liquid bottle during transportation. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the front cross-sectional view of the utility model;

[0015] Figure 2 For the utility model Figure 1 A schematic diagram of the structure enlargement in the middle;

[0016] Figure 3 It is a left side sectional schematic diagram of the utility model.

[0017] In the figure: 1. conveyor belt; 2. fixed plate; 3. positioning assembly; 301. fixed block; 302. T-type pressure rod; 303. clamping plate; 304. return spring; 305. positioning block; 306. T-type push rod; 307. movable rod; 4. oral liquid bottle; 5. support table; 6. refractometer; 7. pushing assembly; 701. electric push rod; 702. extrusion plate; 703. pushing rod; 8. guide plate; 9. collection box; 10. PLC control box. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0019] See also Figure 1-3 The utility model provides an embodiment: an empty bottle detection device for an oral liquid production line, comprising: a conveyor belt 1, a plurality of fixed plates 2 are fixedly installed at equal intervals on the surface of the conveyor belt 1, and an oral liquid bottle body 4 is placed on the top of the fixed plate 2, and a positioning component 3 for fixing the oral liquid bottle body 4 is arranged on the top of the fixed plate 2. Through the arrangement of the positioning component 3, the oral liquid bottle body 4 on the surface of the fixed plate 2 is clamped and fixed, thereby improving the stability of the oral liquid bottle body 4 during transportation, a support platform 5 is fixedly installed at the bottom of the conveyor belt 1, and a refractometer 6 is fixedly installed on the top of one side of the support platform 5, and one side of the support platform 5 is provided with a refractometer for empty bottle detection The pusher assembly 7 is provided, and when the refractometer 6 detects an empty bottle, the oral liquid bottle 4 can be automatically released, which further greatly improves the production efficiency and reduces the labor intensity of workers. A guide plate 8 is fixedly installed on one side of the top of the conveyor belt 1, and a collection box 9 is provided below one end of the guide plate 8. In addition, a conveyor belt can be provided at one end of the guide plate 8. When the pusher rod 703 pushes the oral liquid bottle 4 onto the guide plate 8, the oral liquid bottle 4 rolls to the surface of the conveyor belt and is transported to the previous process. The collection box 9 is located on one side of the conveyor belt 1, and a PLC control box 10 is fixedly installed on the side wall of one side of the support platform 5. The conveyor belt 1, the refractometer 6 and the electric push rod 701 are all electrically connected to the inside of the PLC control box 10, and the start and stop of the conveyor belt 1, the refractometer 6 and the electric push rod 701 are controlled by the PLC control box 10.

[0020] See also Figure 1-3, in this embodiment: the positioning component 3 includes: a fixed block 301 and a positioning block 305, the fixed block 301 is provided with two, the two fixed blocks 301 are symmetrically fixedly installed on the top of the fixed plate 2, the middle part of the fixed block 301 is movably penetrated by a T-shaped pressure rod 302, and one end of the T-shaped pressure rod 302 is fixedly connected to a clamping plate 303, and the bottom of the clamping plate 303 is movably installed on the surface of the fixed plate 2, the lower end of the oral liquid bottle 4 is arranged between the two clamping plates 303, the surface of the T-shaped pressure rod 302 is sleeved with a return spring 304, and one end of the return spring 304 is fixedly connected to the surface of one side of the fixed block 301, and the other end of the return spring 304 is fixedly connected to the surface of one side of the clamping plate 303, the positioning block 305 is fixedly installed on one side of the top of the fixed plate 2, the middle part of the positioning block 305 is movably penetrated by a T-shaped push rod 306, and one end of the T-shaped push rod 306 is symmetrically hingedly installed with a movable rod 307, and one end of the movable rod 307 is hingedly installed with one end of the adjacent clamping plate 303. Through the cooperation of the fixing block 301, the T-shaped pressure rod 302, the clamping plate 303 and the reset spring 304, the lower end of the oral liquid bottle body 4 on the surface of the fixing plate 2 is effectively clamped and fixed, thereby improving the stability of the oral liquid bottle body 4 during transportation. When the refractometer 6 detects an empty bottle, the squeezing plate 702 at the output end of the electric push rod 701 presses the positioning block 305, so that one end of the positioning block 305 pushes the symmetrically hinged movable rod 307 to deflect, so that the movable rod 307 drives the corresponding clamping plate 303 to move away from the oral liquid bottle body 4, thereby automatically releasing the clamping of the oral liquid bottle body 4, further greatly improving the production efficiency and reducing the labor intensity of workers.

[0021] See also Figure 1-2 In this embodiment, the bottom of the clamping plate 303 is symmetrically fixed with a slider, and both ends of the surface of the fixed plate 2 are symmetrically provided with a slide groove, and the clamping plate 303 is slidably installed in the symmetrical slide groove at one end of the fixed plate 2 through the slider at the bottom. The bottom of the clamping plate 303 and the top of the fixed plate 2 are slidably installed to further improve the stability of the movement of the clamping plate 303.

[0022] See also Figure 1-2 In this embodiment, an anti-skid rubber block is disposed on the other side of the clamping plate 303, and an arc groove is disposed in the middle of one side of the anti-skid rubber block. By disposing the arc groove in the middle of one side of the anti-skid rubber block, when the two symmetrical clamping plates 303 clamp and fix the surface of the lower end of the oral liquid bottle 4, the stability of the clamping of the oral liquid bottle 4 is further improved.

[0023] See also Figure 1In this embodiment, a support frame is fixedly installed at the bottom of the refractometer 6, and the bottom of the support frame is fixedly installed on the top of the support platform 5. Through the setting of the support frame, the height of the refractometer 6 is flush with the height of the upper end of the oral liquid bottle 4. After the oral liquid bottle 4 reaches the position of the push assembly 7, the oral liquid bottle 4 is detected by the refractometer 6. When there is no empty bottle, the conveyor belt 1 drives the fixed plate 2 to continue to transport backward. When an empty bottle is detected, the PLC control box 10 controls the conveyor belt 1 to stop, and pushes the oral liquid bottle 4 into the collection box 9 for recycling through the push rod 703 at the output end of the electric push rod 701.

[0024] See also Figure 1 and Figure 3 In this embodiment, the push assembly 7 includes: an electric push rod 701, which is fixedly installed on one side of the top of the support platform 5, and the output end of the electric push rod 701 is fixedly connected to a squeeze plate 702, and the top of the squeeze plate 702 is fixedly connected to a push rod 703. When the refractometer 6 detects an empty bottle, it transmits a signal to the PLC control box 10, and the conveyor belt 1 is controlled by the PLC control box 10 to stop conveying. At this time, the PLC control box 10 controls the output end of the electric push rod 701 to extend toward one side of the oral liquid bottle body 4. The squeeze plate 702 at the output end of the electric push rod 701 first squeezes and pushes the other end of the T-type push rod 306. At this time, the movable rod 307 symmetrically hinged at one end of the T-type push rod 306 deflects, so that the splints 303 symmetrically arranged on both sides of the lower end of the oral liquid bottle body 4 , and move in the opposite direction at the same time, so that the two clamping plates 303 release the clamping of the oral liquid bottle body 4, and at the same time, the output end of the electric push rod 701 continues to push, and the push rod 703 on the top of the extrusion plate 702 pushes the middle part of the oral liquid bottle body 4, and pushes the oral liquid bottle body 4 to the surface of the guide plate 8 fixedly installed on one side of the conveyor belt 1. At this time, the guide plate 8 rolls down to the inside of the collection box 9, completing the empty bottle screening of the oral liquid production line. Compared with the manual detection method for picking empty bottles, it greatly reduces the labor intensity of workers and improves production efficiency.

[0025] Working principle: When the power is turned on, in the process of detecting the empty bottles of the oral liquid production line, first, during the transportation of the oral liquid bottle, the symmetrical clamps 303 on both sides of the oral liquid bottle 4, in cooperation with the fixed block 301, the T-type pressure rod 302 and the return spring 304, stably clamp the oral liquid bottle 4 on the surface of the fixed plate 2 to improve the stability of the oral liquid bottle 4 during transportation. After the oral liquid bottle 4 reaches the position of the pushing assembly 7, the oral liquid bottle 4 is detected by the refractometer 6. When there is no empty bottle, the conveyor belt 1 drives the fixed plate 2 to continue to transport backward. When an empty bottle is detected, the signal is transmitted to the PLC control box 10, and the conveyor belt 1 is controlled by the PLC control box 10 to stop the transmission. At this time, the PLC control box 10 controls The output end of the electric push rod 701 extends toward one side of the oral liquid bottle 4, and the extrusion plate 702 at the output end of the electric push rod 701 first squeezes and pushes the other end of the T-type push rod 306. At this time, the movable rod 307 symmetrically hinged at one end of the T-type push rod 306 deflects, so that the clamps 303 symmetrically arranged on both sides of the lower end of the oral liquid bottle 4 move in the opposite direction at the same time, so that the two clamps 303 release the clamping of the oral liquid bottle 4. At the same time, the output end of the electric push rod 701 continues to push, and the push rod 703 at the top of the extrusion plate 702 pushes the middle part of the oral liquid bottle 4, pushing the oral liquid bottle 4 to the surface of the guide plate 8 fixedly installed on one side of the conveyor belt 1. At this time, the guide plate 8 rolls down to the inside of the collection box 9, completing the empty bottle screening of the oral liquid production line. The contents not described in detail in this description belong to the prior art known to professional and technical personnel in this field.

[0026] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. An empty bottle detection device for an oral liquid production line, comprising: A conveyor belt (1), characterized in that: a plurality of fixed plates (2) are fixedly installed at equal intervals on the surface of the conveyor belt (1), and an oral liquid bottle (4) is placed on the top of the fixed plate (2), and a positioning component (3) for fixing the oral liquid bottle (4) is arranged on the top of the fixed plate (2), a support platform (5) is fixedly installed on the bottom of the conveyor belt (1), and a refractometer (6) is fixedly installed on the top of one side of the support platform (5), and a pushing component (7) for empty bottle detection is arranged on one side of the support platform (5), a guide plate (8) is fixedly installed on one side of the top of the conveyor belt (1), and a collection box (9) is arranged below one end of the guide plate (8), and the collection box (9) is located on one side of the conveyor belt (1), and a PLC control box (10) is fixedly installed on the side wall of one side of the support platform (5); The positioning assembly (3) comprises: a fixing block (301) and a positioning block (305), wherein two fixing blocks (301) are provided, and the two fixing blocks (301) are symmetrically fixedly mounted on the top of the fixing plate (2), a T-shaped pressure rod (302) is movably arranged in the middle of the fixing block (301), and one end of the T-shaped pressure rod (302) is fixedly connected to a clamping plate (303), and the bottom of the clamping plate (303) is movably mounted on the surface of the fixing plate (2), and the lower end of the oral liquid bottle (4) is arranged between the two clamping plates (303), and the surface of the T-shaped pressure rod (302) is fixedly connected to the clamping plate (303). The surface is provided with a return spring (304), and one end of the return spring (304) is fixedly connected to the surface of one side of the fixed block (301), and the other end of the return spring (304) is fixedly connected to the surface of one side of the clamping plate (303), and the positioning block (305) is fixedly installed on one side of the top of the fixed plate (2), and a T-shaped push rod (306) is movably provided through the middle of the positioning block (305), and a movable rod (307) is symmetrically hingedly installed at one end of the T-shaped push rod (306), and one end of the movable rod (307) is hingedly installed with one end of the adjacent clamping plate (303); The pusher assembly (7) comprises: an electric push rod (701), the electric push rod (701) is fixedly mounted on one side of the top of the support platform (5), the output end of the electric push rod (701) is fixedly connected to an extrusion plate (702), and the top of the extrusion plate (702) is fixedly connected to a pusher rod (703).

2. The empty bottle detection device for an oral liquid production line according to claim 1, characterized in that: The bottom of the clamping plate (303) is symmetrically fixedly connected with a slider, and both ends of the surface of the fixed plate (2) are symmetrically provided with sliding grooves, and the clamping plate (303) is slidably installed in the symmetrical sliding groove at one end of the fixed plate (2) through the slider at the bottom.

3. The empty bottle detection device for an oral liquid production line according to claim 1, characterized in that: An anti-skid rubber block is arranged on the other side of the clamping plate (303), and an arc-shaped groove is arranged in the middle of one side of the anti-skid rubber block.

4. The empty bottle detection device for an oral liquid production line according to claim 1, characterized in that: A support frame is fixedly mounted on the bottom of the refractometer (6), and the bottom of the support frame is fixedly mounted on the top of the support platform (5).

Images