A residue crusher for agricultural biogas fermentation

By designing a long-material feed frame and cutting blade in the residue crusher for pre-cutting, and combining the dust collection and filtration functions of the suction fan and activated carbon filter plate, the problems of low efficiency and dust pollution in the prior art are solved, and the effects of efficient processing and environmental protection are achieved.

CN222695587UActive Publication Date: 2025-04-01QIANNONG ENERGY CO LTD
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Patent Information

Application Number
CN202420648271.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-01
Publication Date
2025-04-01
Estimated Expiration
2034-04-01

AI Technical Summary

Technical Problem

Existing residue crushers are inefficient when dealing with long substances and lack dust collection and filtration functions, which leads to a threat to human health by dust pollution.

Method used

A residue crusher for agricultural biogas fermentation was designed, and the long residue was pre-cut by using a long material feed frame and a cutting blade, and the dust collection and filtration function was realized through a suction fan and an activated carbon filter plate.

Benefits of technology

It improves the processing efficiency of the equipment, simplifies operation, has dust collection and filtration function, and ensures the health of surrounding people and the improvement of the environment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a residue crusher for agricultural biogas fermentation, which is applied in the crushing field, comprising a cylinder and a crushing mechanism, a frame is bolted on the surface of the cylinder, a long material feeding frame is installed through the surface of the cylinder, a rotating roller is rotatably connected inside the long material feeding frame, a cutting blade is equidistantly welded on the surface of the rotating roller, a second motor is fixedly sleeved on one end of the rotating roller, a processing frame is installed through the surface of the cylinder, a screening plate is embedded in the surface of the cylinder through a through groove, a discharging frame is installed through the bottom of the processing frame, a fixed frame is bolted on the top of the processing frame, a suction fan is bolted inside the fixed frame, and long residues can be pre-cut off, the operation is simple and labor-saving, the processing efficiency of the equipment is improved, and at the same time, it can have dust collection and filtering functions, protect the health of people around, improve the surrounding environment, and has high practicality.
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Description

Technical Field

[0001] The utility model relates to the field of pulverizers, in particular to a residue pulverizer for agricultural biogas fermentation. Background Art

[0002] At present, a Chinese utility model with the announcement number CN211665083U discloses a residue crusher for agricultural biogas fermentation, including a crushing box, a feeding port is fixedly installed on the upper end of the crushing box, a transmission device is inserted and connected to the right front end of the crushing box, a discharge port is fixedly connected to the lower left end of the crushing box, a fixed drag is welded to the lower right end of the crushing box, a crushing device is fixedly installed on the upper end of the fixed drag, and the left part of the crushing device passes through the right end of the crushing box and is located in the crushing box, and the four corners of the lower end of the crushing box are welded with support columns, and a filter plate and an inclined plate are fixedly connected to the lower part of the crushing box. The residue crusher for agricultural biogas fermentation described in the utility model, by setting a crushing device, realizes that two groups of crushing leaves crush the residue, the crushing is sufficient, the efficiency is high, and the energy saving and consumption reduction is reduced. By setting a transmission device, the agricultural residue can be first stored in the fermentation chamber for preliminary fermentation, and the fermentation speed in the later stage is accelerated. It is highly practical and can be widely promoted and used.

[0003] The existing residue crushers, when in use, put organic materials such as straw and weeds into the machine, which are then crushed by the crushing mechanism. There are other problems during use. For example, since the straw and some weeds are long, it is difficult to stuff them all in at once. After the long materials are stuffed in, there will be less contact between the crushing blades, which reduces the processing efficiency of the equipment. In addition, the equipment does not have a dust collection and filtration function. The residue will produce a lot of dust during the crushing process, and the dust will drift outward after being discharged with the residue particles. If it is inhaled by people around, it will threaten human health. The practicability is low. In order to solve the above-mentioned problems, we propose a residue crusher for agricultural biogas fermentation. Utility Model Content

[0004] The utility model aims to provide a residue crusher for agricultural biogas fermentation, which solves the problem that the existing crusher is inconvenient to crush longer material residues and has no dust collection and filtering function.

[0005] The above technical purpose of the utility model is achieved through the following technical solutions: a residue crusher for agricultural biogas fermentation, comprising a cylinder and a crushing mechanism, a frame bolted to the surface of the cylinder, a long material feeding frame installed through the surface of the cylinder, a rotating roller rotatably connected inside the long material feeding frame, cutting blades equidistantly welded on the surface of the rotating roller, a second motor fixedly sleeved on one end of the rotating roller, a processing frame installed through the surface of the cylinder, a screening plate embedded in the surface of the cylinder through a through groove, a discharging frame installed through the bottom of the processing frame, a fixed frame bolted to the top of the processing frame, a suction fan bolted to the inside of the fixed frame, and an activated carbon filter screen placed inside the fixed frame.

[0006] By adopting the above technical solution, longer residues can be pre-cut, which is simple and labor-saving to operate, improves the processing efficiency of the equipment, and at the same time has dust collection and filtering functions, thereby ensuring the health of surrounding personnel, improving the surrounding environment, and having high practicality.

[0007] The utility model is further configured as follows: the crushing mechanism comprises a fixed rod, the fixed rod is rotatably connected to the inside of the cylinder, a crushing blade is installed on the surface of the fixed rod, and the bottom end of the fixed rod is fixedly sleeved with a first motor.

[0008] By adopting the above technical solution, through the arrangement of the fixed rod, the crushing blade and the first motor, the residue segments falling into the cylinder can be crushed into particles that can pass through the mesh of the sieve plate and be discharged.

[0009] The utility model is further configured as follows: a protective cover is bolted to the bottom of the cylinder.

[0010] By adopting the above technical solution and providing a protective cover, the first motor can be protected to prevent the first motor located at a lower position from being damaged by collision with foreign objects.

[0011] The utility model is further configured as follows: a universal wheel is installed at the bottom of the frame, and a brake pad is installed on the surface of the universal wheel.

[0012] By adopting the above technical solution and setting the universal wheels, it is convenient for personnel to move the equipment.

[0013] The utility model is further configured as follows: the top and the bottom of the activated carbon filter screen plate are both clamped with clamping seats, and the other sides of the two clamping seats are bolted to the fixing frame and the processing frame respectively.

[0014] By adopting the above technical solution, the activated carbon filter screen can be limited by setting the holder to prevent the activated carbon filter screen from tipping over under the influence of wind.

[0015] The utility model is further configured as follows: a dustproof net is installed on the top of the fixing frame.

[0016] By adopting the above technical solution, the dustproof net can be provided to prevent dust from falling into the suction fan through the air outlet.

[0017] The utility model is further configured as follows: the rotating roller and the cutting blade are both made of stainless steel.

[0018] By adopting the above technical solution, the rotating roller and the cutting blade have the characteristics of high strength, low density and excellent corrosion resistance.

[0019] In summary, the utility model has the following beneficial effects:

[0020] 1. When the utility model is in use, shorter residues can be directly put in through the top of the cylinder, while longer residues need to be fed in from the long material feed frame and the second motor is started. After starting, the second motor will drive the rotating roller to rotate, and the rotating roller will drive the cutting blade to cut the longer residues when rotating. The cut residues will fall downward into the cylinder, so that the longer residues can be pre-cut, the operation is simple and labor-saving, and the processing efficiency of the equipment is improved.

[0021] 2. The utility model starts the suction fan when the residue is broken. After the suction fan is started, the impeller inside it will rotate. The suction generated by the rotation of the impeller will suck in the smoke and dust. After being sucked in, the smoke and dust will pass through the activated carbon filter screen before being discharged outward. The activated carbon filter screen will intercept impurities in the smoke and dust, and can have dust collection and filtering functions, thereby protecting the health of surrounding personnel, improving the surrounding environment, and having high practicality. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a three-dimensional diagram of the structure of the utility model;

[0023] Figure 2 It is a front sectional view of the structure of the utility model;

[0024] Figure 3 This utility model Figure 2 A magnified view of the structure in the middle.

[0025] Figure numerals: 1. cylinder; 2. frame; 3. crushing mechanism; 31. fixed rod; 32. crushing blade; 33. first motor; 4. long material feeding frame; 5. rotating roller; 6. cutting blade; 7. second motor; 8. fixed frame; 9. screening plate; 10. discharging frame; 11. fixed frame; 12. suction fan; 13. activated carbon filter screen; 14. protective cover; 15. universal wheel; 16. seat; 17. dust net. DETAILED DESCRIPTION

[0026] The utility model is further described in detail below in conjunction with the accompanying drawings.

[0027] Embodiment 1:

[0028] refer to Figure 1 and Figure 2 A residue crusher for agricultural biogas fermentation comprises a cylinder 1 and a crushing mechanism 3. A frame 2 is bolted to the surface of the cylinder 1. A long material feeding frame 4 is installed on the surface of the cylinder 1. A rotating roller 5 is rotatably connected to the inside of the long material feeding frame 4. Cutting blades 6 are welded equidistantly on the surface of the rotating roller 5. A second motor 7 is fixedly sleeved on one end of the rotating roller 5. When the equipment is in use, shorter residues can be directly put in through the top of the cylinder 1, while longer residues need to be fed in from the long material feeding frame 4 and the second motor 7 is started. After starting, the second motor 7 will drive the rotating roller 5 to rotate. When the rotating roller 5 rotates, it will drive the cutting blade 6 to cut the longer residue. The cut residue will fall downward into the cylinder 1, so that the longer residue can be pre-cut. The operation is simple and labor-saving, which improves the processing efficiency of the equipment.

[0029] refer to Figure 2 The crushing mechanism 3 includes a fixed rod 31, which is rotatably connected to the inside of the cylinder 1. A crushing blade 32 is installed on the surface of the fixed rod 31, and a first motor 33 is fixedly sleeved on the bottom end of the fixed rod 31. Through the arrangement of the fixed rod 31, the crushing blade 32 and the first motor 33, the residue segments that fall into the cylinder 1 can be crushed and turned into particles that can pass through the mesh of the sieve plate 9 and be discharged.

[0030] refer to Figure 2 A protective cover 14 is bolted to the bottom of the cylinder 1. The protective cover 14 can protect the first motor 33 and prevent the first motor 33 at a lower position from being damaged by collision with foreign objects.

[0031] refer to Figure 1 and Figure 2 A universal wheel 15 is installed at the bottom of the frame 2, and a brake pad is installed on the surface of the universal wheel 15. The arrangement of the universal wheel 15 makes it easy for personnel to move the equipment.

[0032] refer to Figure 2 The rotating roller 5 and the cutting blade 6 are both made of stainless steel, and the rotating roller 5 and the cutting blade 6 have the characteristics of high strength, low density and excellent corrosion resistance.

[0033] Brief description of the use process: When the equipment is in use, shorter residues can be directly put in through the top of the cylinder 1, while longer residues need to be fed in from the long material feeding frame 4 and the second motor 7 is started. After starting, the second motor 7 will drive the rotating roller 5 to rotate, and the rotating roller 5 will drive the cutting blade 6 to cut the longer residues when rotating, and the cut residues will fall downward into the cylinder 1.

[0034] Embodiment 2:

[0035] refer to Figure 1 , Figure 2 and Figure 3 , a residue crusher for agricultural biogas fermentation, a processing frame 8 is installed through the surface of the cylinder 1, a screening plate 9 is embedded in the surface of the cylinder 1 through a through groove, a discharging frame 10 is installed through the bottom of the processing frame 8, a fixing frame 11 is bolted on the top of the processing frame 8, a suction fan 12 is bolted inside the fixing frame 11, an activated carbon filter screen plate 13 is placed inside the fixing frame 11, the suction fan 12 is started when the residue is crushed, and the impeller inside the suction fan 12 will rotate after starting, and the suction generated by the impeller during rotation will suck in the smoke and dust, and the smoke and dust will pass through the activated carbon filter screen plate 13 before being discharged outside after being inhaled, and the activated carbon filter screen plate 13 will intercept impurities in the smoke and dust, and can have dust collection and filtering functions, thereby ensuring the health of people around, improving the surrounding environment, and having high practicality.

[0036] refer to Figure 3 The top and bottom of the activated carbon filter screen plate 13 are both clamped with a clamping seat 16, and the other sides of the two clamping seats 16 are bolted to the fixing frame 11 and the processing frame 8 respectively. Through the setting of the clamping seat 16, the activated carbon filter screen plate 13 can be limited to prevent the activated carbon filter screen plate 13 from tipping over under the influence of wind.

[0037] refer to Figure 2 A dustproof net 17 is installed on the top of the fixed frame 11. The dustproof net 17 can prevent dust from falling into the suction fan 12 through the air outlet.

[0038] A brief description of the use process: the suction fan 12 is started when the residue is broken. After the suction fan 12 is started, the impeller inside it will rotate. The suction generated by the rotation of the impeller will suck in the smoke. After being sucked in, the smoke will pass through the activated carbon filter plate 13 before being discharged to the outside. The activated carbon filter plate 13 will intercept impurities in the smoke.

[0039] This specific embodiment is merely an explanation of the present invention and is not a limitation of the present invention. After reading this specification, those skilled in the art may make non-creative modifications to the present embodiment as needed, but such modifications are protected by patent law as long as they are within the scope of the claims of the present invention.

Claims

1. A residue crusher for agricultural biogas fermentation, comprising a cylinder (1) and a crushing mechanism (3), characterized in that: The surface of the cylinder (1) is bolted with a frame (2), the surface of the cylinder (1) is penetrated by a long material feed frame (4), the interior of the long material feed frame (4) is rotatably connected with a rotating roller (5), the surface of the rotating roller (5) is equidistantly welded with a cutting blade (6), one end of the rotating roller (5) is fixedly sleeved with a second motor (7), the surface of the cylinder (1) is penetrated by a processing frame (8), the surface of the cylinder (1) is embedded with a sieve plate (9) through a through groove, the bottom of the processing frame (8) is penetrated by a discharging frame (10), the top of the processing frame (8) is bolted with a fixed frame (11), the interior of the fixed frame (11) is bolted with a suction fan (12), and an activated carbon filter screen (13) is placed inside the fixed frame (11).

2. The residue crusher for agricultural biogas fermentation according to claim 1, characterized in that: The crushing mechanism (3) comprises a fixed rod (31) which is rotatably connected to the inside of the cylinder (1), a crushing blade (32) is mounted on the surface of the fixed rod (31), and a first motor (33) is fixedly sleeved at the bottom end of the fixed rod (31).

3. The residue crusher for agricultural biogas fermentation according to claim 1, characterized in that: A protective cover (14) is bolted to the bottom of the cylinder (1).

4. The residue crusher for agricultural biogas fermentation according to claim 1, characterized in that: A universal wheel (15) is installed at the bottom of the frame (2), and a brake pad is installed on the surface of the universal wheel (15).

5. The residue crusher for agricultural biogas fermentation according to claim 1, characterized in that: The top and bottom of the activated carbon filter screen plate (13) are both clamped with clamping seats (16), and the other sides of the two clamping seats (16) are bolted to the fixing frame (11) and the processing frame (8) respectively.

6. The residue crusher for agricultural biogas fermentation according to claim 1, characterized in that: A dustproof net (17) is installed on the top of the fixing frame (11).

7. The residue crusher for agricultural biogas fermentation according to claim 1, characterized in that: The rotating roller (5) and the cutting blade (6) are both made of stainless steel.

Citation Information

Patent Citations

  • Residue crusher for agricultural biogas fermentation

    CN211665083U