Automatic bending device for fasteners

By designing the automatic bending device of the fastener and using the electric push rod to drive the blocks and scrapers, the problems of debris adhesion and raw materials stuck in the fastener processing are solved, and the quality and operating efficiency of the fastener are improved.

CN222695724UActive Publication Date: 2025-04-01江苏甬怡紧固件有限公司
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Patent Information

Application Number
CN202421398461.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-19
Publication Date
2025-04-01
Estimated Expiration
2034-06-19

AI Technical Summary

Technical Problem

During the processing of existing fasteners, the raw materials tend to fall off debris during bending, causing debris to adhere to the chunk or molding block, affecting the quality of the fastener, and the raw materials after bending are easily stuck and difficult to remove.

Method used

An automatic bending device for fasteners is designed, including a base, support plate, pressure pressing mechanism and cleaning mechanism. The pressure applying mechanism consists of a block, a first electric push rod and a forming mechanism, and the cleaning mechanism consists of a second electric push rod, a movable plate and a scraper. The first electric push rod drives the pressure block down and bending through the second electric push rod, and the scraper moves to clean the debris to prevent the debris from being pressed on the fastener.

Benefits of technology

It effectively avoids debris being pressed on the surface of the fastener, improves the quality of the fastener, and quickly removes the stuck raw materials through the push function of the scraper, simplifying the operation process.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222695724U_ABST
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Abstract

The utility model relates to an automatic bending device for fasteners, aiming to solve the technical problem that repeated pressure bending at present will cause debris to be pressed on the surface of the bent part, thereby affecting the quality of the fasteners. The device comprises a base and a support plate, wherein a support plate is fixed on one side of the top of the base, a top plate is fixed on the upper side of one side wall of the support plate, a pressure mechanism is connected to the top of the top plate, a forming mechanism is fixed at the pressure block at the top of the base, and a cleaning mechanism is installed on the outer wall of the support plate. The utility model installs a cleaning mechanism on the outer wall of the support plate, so that after a single bending, a second electric push rod can be started to drive an arc-shaped scraper to scrape off the debris at the bottom of the pressure block, so that it falls into the forming groove, and then the scraper located at the lower side can push the debris in the forming groove, so that it is pushed into the collection box for collection, thereby avoiding the situation that the debris will be pressed on the surface of the fastener when pressure bending is applied again, affecting its quality, and the collection box can recycle the debris.
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Description

Technical Field

[0001] The utility model relates to the field of fastener processing, in particular to an automatic fastener bending device. Background Art

[0002] Fasteners are a type of mechanical parts used for fastening and connection and are extremely widely used. Fasteners are widely used in a wide range of industries, including energy, electronics, electrical appliances, machinery, chemicals, metallurgy, molds, hydraulics, etc. Various fasteners can be seen on various machinery, equipment, vehicles, ships, railways, bridges, buildings, structures, tools, instruments, chemicals, instruments and supplies, etc. They are the most widely used mechanical basic parts.

[0003] During the processing of existing fasteners, the raw materials need to undergo a series of processing, including bending the raw materials, which requires the use of corresponding bending devices. In actual use, the existing bending devices place the raw materials in the bending mechanism, and the upper pressing block presses down on the raw materials, so that the forming mechanism that affects the shape limits it, thereby realizing stamping and bending forming. However, in actual operation, since the raw materials are prone to falling debris during bending, the debris will adhere to the forming groove of the pressing block or the forming block, and repeated pressure and bending will cause the debris to be pressed on the surface of the bending part, thereby affecting the quality of the fasteners. At the same time, the bent raw materials are easily stuck in the forming groove or the forming block, making it difficult to remove. For this reason, it is necessary to design a new technical solution to solve this problem. Utility Model Content

[0004] The purpose of the utility model is to overcome the deficiencies of the prior art, meet practical needs, and provide an automatic fastener bending device to solve the current technical problem that repeated pressure bending will cause debris to be pressed on the surface of the bent part, thereby affecting the quality of the fastener.

[0005] In order to achieve the purpose of the utility model, the technical solution adopted by the utility model is: designing an automatic bending device for fasteners, including:

[0006] Base and support plate;

[0007] A support plate is fixed to one side of the top of the base, a top plate is fixed to the upper side of one side wall of the support plate, a pressure mechanism is connected to the top of the top plate, the pressure mechanism includes a pressure block and a first electric push rod, the pressure block is arranged at the bottom of the top plate, the number of the first electric push rods is two, the two first electric push rods are respectively fixed to the top two sides of the top plate, the push rods of the first electric push rods penetrate the top plate and are fixedly connected to the pressure block, and a molding mechanism is fixed at the pressure block on the top of the base;

[0008] The outer wall of the support plate is installed with a cleaning mechanism, and the cleaning mechanism includes a second electric push rod and a movable plate, the second electric push rod is fixed to the outer wall of the support plate, the push rod of the second electric push rod penetrates the support plate and is fixedly connected to the movable plate, and scrapers are fixed on the upper and lower outer walls of the movable plate. When performing a bending operation, the raw material is placed on the top of the forming mechanism, and then the first electric push rod is started to drive the pressing block to descend, so that pressure can be applied to the raw material to make it bend and form. After bending, starting the second electric push rod can drive the scraper to move, so that debris on the lower surface of the pressing block can be scraped off and fall onto the surface of the forming mechanism. In addition, the scraper located on the lower side can push the debris to move outward, thereby realizing the cleaning function and preventing the debris from being pressed on another fastener. At the same time, when the formed material is stuck, the scraper can play a pushing effect, so that the material can be quickly removed.

[0009] Preferably, the forming mechanism includes a forming block and a base plate, the forming block is located on the upper side of the base plate, the base plate is fixed to the top of the base, plug rods are fixed at the four corners of the top of the base plate, and an adaptable slot is opened at the bottom of the forming block corresponding to the plug rod, the plug rod is inserted into the slot, and a spring is mounted on the outer wall of the plug rod and the spring is located between the base plate and the forming block. When the pressing block descends to apply pressure to the raw material for bending and forming, the forming block will descend under pressure, thereby compressing the spring under the guiding action of the plug rod, thereby achieving a buffering protection effect and extending the service life of the device.

[0010] Preferably, a forming groove adapted to the pressing block is provided on the top of the forming block, and the pressing block and the forming groove can be used to accurately pressurize and bend the raw material.

[0011] Preferably, a first limiting rod is fixed at the middle of the top of the pressing block, and the first limiting rod movably runs through the top plate. The setting of the first limiting rod can limit the pressing block when it is raised or lowered, thereby ensuring the stability of the lifting.

[0012] Preferably, second limit rods are fixed on both sides of the back side of the movable plate, and the second limit rods are movable through the support plate. The provision of the second limit rods can ensure high movement stability of the movable plate, thereby improving the use effect of the scraper.

[0013] Preferably, a collection box is fixed to the top of the base at the outer side of the forming mechanism. The setting of the collection box can collect the debris pushed out by the scraper, so as to facilitate recycling.

[0014] Preferably, mounting holes are provided at the four corners of the top of the base, and the arrangement of the mounting holes makes it convenient to install and fix the entire device.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] 1. The utility model is equipped with a cleaning mechanism on the outer wall of the support plate, so that after a single bending, the second electric push rod can be started to drive the arc scraper to scrape off the debris at the bottom of the pressing block, so that it falls into the forming groove, and then the scraper located on the lower side can push the debris in the forming groove, so that it is pushed into the collection box for collection, so as to avoid the situation that the debris will be pressed on the surface of the fastener and affect its quality when the pressure is applied to bend again. At the same time, the collection box can recycle the debris to avoid wasting resources. At the same time, when the push plate is used to push the debris, the stuck molding material can be directly pushed out, avoiding the previous situation that it is difficult to remove after being stuck.

[0017] 2. The utility model can reduce the compression spring by the forming block after being compressed, so as to buffer the impact force, thereby avoiding the situation that long-term rigid contact is prone to damage and extending the service life. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 This is a schematic diagram of the molding mechanism structure of the utility model;

[0020] Figure 3 This is a schematic diagram of the cleaning mechanism structure of the utility model;

[0021] In the figure: 1. base; 2. support plate; 21. movable plate; 22. second electric push rod; 23. scraper; 24. second limit rod; 3. top plate; 4. collecting box; 5. forming mechanism; 51. forming block; 52. bottom plate; 53. forming groove; 54. slot; 55. insertion rod; 56. spring; 6. pressure mechanism; 61. pressure block; 62. first electric push rod; 63. first limit rod. DETAILED DESCRIPTION

[0022] The utility model is further described below in conjunction with the accompanying drawings and embodiments:

[0023] Embodiment 1: A fastener automatic bending device, see Figures 1 to 3 , comprising: a base 1 and a support plate 2;

[0024] A support plate 2 is fixed to one side of the top of the base 1, a top plate 3 is fixed to the upper side of one side wall of the support plate 2, a pressure mechanism 6 is connected to the top of the top plate 3, the pressure mechanism 6 includes a pressure block 61 and a first electric push rod 62, the pressure block 61 is arranged at the bottom of the top plate 3, there are two first electric push rods 62, the two first electric push rods 62 are respectively fixed to the top two sides of the top plate 3, the push rods of the first electric push rods 62 pass through the top plate 3 and are fixedly connected to the pressure block 61, and a molding mechanism 5 is fixed to the pressure block 61 at the top of the base 1;

[0025] The outer wall of the support plate 2 is provided with a cleaning mechanism, which includes a second electric push rod 22 and a movable plate 21. The second electric push rod 22 is fixed to the outer wall of the support plate 2. The push rod of the second electric push rod 22 penetrates the support plate 2 and is fixedly connected to the movable plate 21. The outer wall of the movable plate 21 is provided with scrapers 23 fixed on the upper and lower sides.

[0026] Specifically, when performing the bending operation, the raw material is placed on the top of the forming mechanism 5, and then the first electric push rod 62 is started to drive the pressing block 61 to descend, so that the raw material can be pressed to be bent and formed. After bending, the second electric push rod 22 is started to drive the scraper 23 to move, so that the debris on the lower surface of the pressing block 61 can be scraped off and dropped onto the surface of the forming mechanism 5. In addition, the scraper 23 located on the lower side can push the debris to move outward, thereby achieving a cleaning function and preventing the debris from being pressed on another fastener. At the same time, when the material after forming is stuck, the scraper 23 can play a pushing effect, so that the material can be quickly removed;

[0027] Furthermore, a first limiting rod 63 is fixed at the middle of the top of the pressing block 61, and the first limiting rod 63 movably penetrates the top plate 3. The setting of the first limiting rod 63 can limit the pressing block 61 when it is lifted or lowered, thereby ensuring the stability of the lifting or lowering;

[0028] Furthermore, second limiting rods 24 are fixed on both sides of the back of the movable plate 21, and the second limiting rods 24 are movable and penetrate the support plate 2. The setting of the second limiting rods 24 can ensure the high movement stability of the movable plate 21, thereby improving the use effect of the scraper 23;

[0029] It is worth mentioning that a collecting box 4 is fixed at the top of the base 1 at the outer side of the forming mechanism 5. The setting of the collecting box 4 can collect the debris pushed out by the scraper 23, so as to facilitate recycling;

[0030] Among them, mounting holes are opened at the four corners of the top of the base 1, and the arrangement of the mounting holes makes it convenient to install and fix the entire device.

[0031] like Figure 1 and 2 As shown; the forming mechanism 5 includes a forming block 51 and a bottom plate 52, the forming block 51 is located on the upper side of the bottom plate 52, the bottom plate 52 is fixed to the top of the base 1, and plug rods 55 are fixed at the four corners of the top of the bottom plate 52, and an adaptable slot 54 is opened at the bottom of the forming block 51 corresponding to the plug rod 55, and the plug rod 55 is inserted into the slot 54, and the outer wall of the plug rod 55 is sleeved with a spring 56 and the spring 56 is located between the bottom plate 52 and the forming block 51;

[0032] When the pressing block 61 descends to pressurize the raw material for bending and forming, the forming block 51 is pressed down, thereby compressing the spring 56 under the guidance of the insertion rod 55, thereby playing a buffering and protective role and extending the service life of the device;

[0033] Furthermore, a forming groove 53 adapted to the pressing block 61 is formed on the top of the forming block 51 , and the pressing block 61 and the forming groove 53 can be used to accurately pressurize and bend the raw material.

[0034] The implementation principle of this embodiment is: when performing the bending operation, the raw material is placed on the top of the forming mechanism 5, and then the first electric push rod 62 is started to drive the pressing block 61 to descend, so that pressure can be applied to the raw material to make it bend and form. After bending, the second electric push rod 22 is started to drive the scraper 23 to move, so that the debris on the lower surface of the pressing block 61 can be scraped off and fall into the forming groove 53 on the surface of the forming mechanism 5. In addition, the scraper 23 located on the lower side can push the debris in the forming groove 53 to move outward, thereby realizing the cleaning function and preventing the debris from being pressed on another fastener. At the same time, when the material after forming is stuck, the scraper 23 can play a pushing effect, so that the material can be quickly removed. At the same time, the pushed debris will be collected by the collection box 4, which is convenient for recycling and avoiding waste of resources.

[0035] In addition, the components designed in the present invention are all universal standard parts or components known to technical personnel in the field. Their structures and principles can be known to technical personnel through technical manuals or through conventional experimental methods. They can be fully implemented by technical personnel in the field, and there is no need to elaborate. The content protected by the present invention does not involve improvements to internal structures and methods.

[0036] The embodiments of the present invention disclose preferred embodiments, but are not limited thereto. A person skilled in the art can easily understand the spirit of the present invention based on the above embodiments and make different extensions and changes. However, as long as they do not deviate from the spirit of the present invention, they are all within the protection scope of the present invention.

Claims

1. A fastener automatic bending device, characterized in that: include: A base (1) and a support plate (2); A support plate (2) is fixed to one side of the top of the base (1), a top plate (3) is fixed to the upper side of one side wall of the support plate (2), a pressure mechanism (6) is connected to the top of the top plate (3), the pressure mechanism (6) comprises a pressure block (61) and a first electric push rod (62), the pressure block (61) is arranged at the bottom of the top plate (3), there are two first electric push rods (62), the two first electric push rods (62) are respectively fixed to the two sides of the top of the top plate (3), the push rods of the first electric push rods (62) penetrate the top plate (3) and are fixedly connected to the pressure block (61), and a molding mechanism (5) is fixed at the pressure block (61) at the top of the base (1); A cleaning mechanism is installed on the outer wall of the support plate (2), and the cleaning mechanism comprises a second electric push rod (22) and a movable plate (21). The second electric push rod (22) is fixed to the outer wall of the support plate (2). The push rod of the second electric push rod (22) passes through the support plate (2) and is fixedly connected to the movable plate (21). Scrapers (23) are fixed on the upper and lower outer walls of the movable plate (21).

2. The automatic fastener bending device according to claim 1, characterized in that: The forming mechanism (5) comprises a forming block (51) and a bottom plate (52); the forming block (51) is located on the upper side of the bottom plate (52); the bottom plate (52) is fixed to the top of the base (1); plug rods (55) are fixed at the four corners of the top of the bottom plate (52); a matching slot (54) is provided at the bottom of the forming block (51) corresponding to the plug rod (55); the plug rod (55) is plugged into the slot (54); a spring (56) is sleeved on the outer wall of the plug rod (55); and the spring (56) is located between the bottom plate (52) and the forming block (51).

3. The automatic fastener bending device according to claim 2, characterized in that: The top of the forming block (51) is provided with a forming groove (53) adapted to the pressing block (61).

4. The automatic fastener bending device according to claim 1, characterized in that: A first limiting rod (63) is fixed at the middle of the top of the pressing block (61), and the first limiting rod (63) movably penetrates the top plate (3).

5. The automatic fastener bending device according to claim 1, characterized in that: Second limiting rods (24) are fixed on both sides of the back side of the movable plate (21), and the second limiting rods (24) are movably inserted through the support plate (2).

6. The automatic fastener bending device according to claim 1, characterized in that: A collection box (4) is fixed to the top of the base (1) at a location adjacent to the outer side of the forming mechanism (5).

7. The automatic fastener bending device according to claim 1, characterized in that: The four corners of the top of the base (1) are all provided with mounting holes.