An automated device for processing automobile felt grooves

Abstract

The utility model relates to an automated device for processing automobile felt grooves, comprising a workstation, a mold placement rack is installed on both sides of the rear end of the workstation, a fence is installed between the rear ends of the two mold placement racks, a stamping die is installed in each mold placement rack, the workstation, the fence and the two mold placement racks form a rectangular area, a robot is installed in the rectangular area, a manipulator clamp is installed on the robot's mechanical arm, and an automobile felt groove punching device is installed inside the workstation. The utility model can complete multiple processes, effectively improve processing efficiency, and has a high degree of automation, greatly reducing the number of operators.

Description

Technical Field

[0001] The utility model relates to the technical field of automobile felt groove product processing, in particular to an automated device for processing automobile felt grooves. Background Art

[0002] Automobile groove sealing strips are common automobile groove products. The main function of automobile groove sealing strips is to prevent abnormal noises from occurring during the rising and falling process of the automobile window glass. Automobile groove sealing strips need to saw off the waste heads at both ends first. After positioning the automobile groove sealing strips with simple tooling, two sawing machines are separately equipped to saw off the waste heads. After the automobile groove sealing strips are sawed, they are manually transferred to the stamping die, and the automobile groove sealing strips are stamped through the stamping die. The entire automation level is low, and the processing cost is high. Therefore, an automated production equipment with a high degree of automation and high output is required. Summary of the invention

[0003] The technical problem to be solved by the utility model is to provide an automated device for processing automobile felt grooves, which can complete multiple processes, effectively improve the processing efficiency, and has a high degree of automation, greatly reducing the number of operators.

[0004] The technical solution adopted by the utility model to solve its technical problems is: to provide an automated equipment for processing automobile felt grooves, including a workstation, a mold placement rack is installed on each of the two sides of the rear end of the workstation, a fence is installed between the rear ends of the two mold placement racks, a stamping mold is installed in each mold placement rack, the workstation, the fence and the two mold placement racks form a rectangular area, a robot is installed in the rectangular area, a manipulator clamp is installed on the robot's machine arm, an automobile felt groove punching device is installed inside the workstation, the automobile felt groove punching device includes a clamp bottom plate, a support group is installed on each of the two sides of the upper end of the clamp bottom plate, and the clamp bottom plate is suspended between the two support groups. A chain bracket is hung, and a transmission chain and a transmission motor for driving the transmission chain are installed on the chain bracket. A plurality of product assembly stations are connected to the transmission chain. Each support group includes two supports arranged in parallel, and a transversely sliding slide is installed on the upper end of each two parallel supports. A transversely arranged power cylinder is installed on the upper end of the clamp bottom plate located between each two parallel supports, and one end of the power cylinder is connected to the corresponding slide. A sawing seat, a saw blade device and a driving device for driving the saw blade device to move up and down are installed on the upper end of the slide. A socket is provided on the inner side of the sawing seat for inserting the end of the automobile felt groove product, and a saw blade through hole connected to the socket is provided on the top of the sawing seat.

[0005] As a supplement to the technical solution described in the utility model, the driving device includes a vertical plate, a driving cylinder and a driving seat. The vertical plate is vertically installed on the upper end of the sliding seat. The driving seat and the driving cylinder for controlling the up and down tilting and sliding of the driving seat are installed on the rear end surface of the vertical plate. The saw blade device is fixedly installed on the driving seat.

[0006] As a supplement to the technical solution described in the utility model, the saw blade device includes a saw blade motor and a saw blade. The saw blade motor is fixedly mounted on a driving seat, a saw blade is mounted on an output shaft of the saw blade motor, and one end of the saw blade is inserted into a saw blade through hole.

[0007] As a supplement to the technical solution described in the utility model, a docking plate is provided on the outer side of the sawing seat, a saw blade accommodating groove is provided on the end face of the docking plate, one end of the socket is connected to the saw blade accommodating groove, the upper end of the sliding seat is located on the outer side of the sawing seat and a flip plate is rotatably installed, the flip plate and the docking plate are fixed with fasteners, and the saw blade accommodating groove and the end face of the flip plate are spliced ​​to form a saw blade through hole.

[0008] As a supplement to the technical solution described in the utility model, a baffle is installed at the lower end of the slide seat, and a buffer matching the baffle is installed at the upper end of the fixture bottom plate.

[0009] As a supplement to the technical solution described in the utility model, a waste pipe and a smoke suction pipe are provided at the bottom of the sawing seat, one end of the waste pipe and one end of the smoke suction pipe are connected to the through hole of the saw blade, an industrial vacuum cleaner is installed on one side of the workstation, and the industrial vacuum cleaner is connected to the other end of the smoke suction pipe. A waste box is installed on each side of the workstation below the bottom plate of the fixture, and the other end of the waste pipe extends into the corresponding waste box.

[0010] As a supplement to the technical solution described in the utility model, the manipulator clamp includes a manipulator base plate, a bidirectional clamping cylinder and a splint. A bidirectional clamping cylinder is installed on each side of the lower end of the manipulator base plate, and a splint is installed on each side of the piston rod of the bidirectional clamping cylinder. A connecting head is installed in the middle of the upper end of the manipulator base plate, and the connecting head is connected to the robot's machine arm.

[0011] As a supplement to the technical solution described in the utility model, an infrared induction sensor is installed on the outer side of one of the clamping plates.

[0012] As a supplement to the technical solution described in the utility model, a long through hole is opened on the flip plate, the output shaft of the saw blade motor passes through the long through hole and is connected to the saw blade, and a protective cover is also installed on the flip plate, which covers the saw blade inside.

[0013] As a supplement to the technical solution described in the utility model, a door is provided on the fence, and an access control is installed on the door, and the door is opened and closed by the access control.

[0014] Beneficial effects: The utility model relates to an automated equipment for processing automobile felt grooves, wherein the automobile felt groove products to be processed are placed on the loading station, and the transmission motor controls the transmission chain and the product assembly station to rotate to realize the station conversion, and the sawing of the waste material at the end of the automobile felt groove product is completed by the saw blade device and the drive device, and the robot controls the manipulator clamp to transfer the automobile felt groove product to the stamping die, and the stamping process of the automobile felt groove product is completed by the stamping die. The equipment can complete multiple processes, effectively improve the processing efficiency, and has a high degree of automation, which greatly reduces the number of operators. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is the front view of the utility model;

[0016] Figure 2 It is a top view of the utility model;

[0017] Figure 3 It is a structural schematic diagram of the automobile groove punching device described in the utility model;

[0018] Figure 4 It is a structural schematic diagram of the support, slide, sawing seat, saw blade device and driving device described in the utility model;

[0019] Figure 5 This utility model Figure 4 Schematic diagram of the structure after removing the protective cover;

[0020] Figure 6 It is a structural schematic diagram of the slide seat, sawing seat, saw blade device and driving device of the utility model;

[0021] Figure 7 It is a structural schematic diagram of the manipulator clamp described in the utility model;

[0022] Figure 8 It is a structural schematic diagram of the sawing seat and the butt joint plate described in the utility model;

[0023] Fig. 9 It is a structural schematic diagram of the transmission chain, chain bracket and transmission motor described in the utility model.

[0024] Illustration: 1. Fixture base plate, 2. Chain bracket, 3. Drive chain, 4. Drive motor, 5. Product assembly station, 6. Support, 7. Slide, 8. Saw blade device, 9. Drive device, 10. Sawing seat, 11. Manipulator fixture, 12. Power cylinder, 13. Socket, 14. Baffle, 15. Buffer, 16. Smoke suction pipe, 17. Waste pipe, 18. Lifting bracket, 19. Vertical plate, 20. Drive cylinder, 21. Drive seat, 22. Saw blade motor machine, 23. saw blade, 24. manipulator base plate, 25. bidirectional clamping cylinder, 26. splint, 27. connector, 28. infrared induction sensor, 29. support frame, 30. docking plate, 31. saw blade receiving groove, 32. flip plate, 33. protective cover, 34. long through hole, 35. workstation, 36. mold placement rack, 37. robot, 38. industrial vacuum cleaner, 39. automobile felt groove punching device, 40. fence, 41. door, 42. waste box. DETAILED DESCRIPTION

[0025] The present invention is further described below in conjunction with specific embodiments. It should be understood that these embodiments are only used to illustrate the present invention and are not used to limit the scope of the present invention. In addition, it should be understood that after reading the content taught by the present invention, those skilled in the art can make various changes or modifications to the present invention, and these equivalent forms also fall within the scope defined by the claims attached to this application.

[0026] The embodiment of the utility model relates to an automated device for processing automobile grooves, such as Figure 1-9As shown, it includes a workstation 35, and a mold placement rack 36 is installed on both sides of the rear end of the workstation 35, and a fence 40 is installed between the rear ends of the two mold placement racks 36. A stamping die is installed in each mold placement rack 36. The workstation 35, the fence 40 and the two mold placement racks 36 form a rectangular area, and a robot 37 is installed in the rectangular area. A manipulator clamp 11 is installed on the robot arm of the robot 37. An automobile groove punching device 39 is installed inside the workstation 35. The automobile groove punching device 39 includes a clamp base plate 1, and a support group is installed on both sides of the upper end of the clamp base plate 1. A chain bracket 2 is suspended between the two support groups on the clamp base plate 1, and the chain bracket 2 is on A transmission chain 3 and a transmission motor 4 for driving the transmission chain 3 are installed, and a plurality of product assembly stations 5 are connected to the transmission chain 3. Each support group includes two supports 6 arranged in parallel, and a transversely sliding slide 7 is installed on the upper end of each two parallel supports 6. A transversely arranged power cylinder 12 is installed between each two parallel supports 6 on the upper end of the clamp base plate 1, and one end of the power cylinder 12 is connected to the corresponding slide 7. A sawing seat 10, a saw blade device 8 and a driving device 9 for driving the saw blade device 8 to move up and down are installed on the upper end of the slide 7. A socket 13 for inserting the end of an automobile felt groove product is provided on the inner side of the sawing seat 10, and a saw blade through hole connected to the socket 13 is provided on the top of the sawing seat 10.

[0027] The workstation 35 is located in front of the automobile groove punching device 39 and is provided with a transparent protective cover, which is automatically closed after the product is placed.

[0028] The driving device 9 includes a vertical plate 19, a driving cylinder 20 and a driving seat 21. The vertical plate 19 is vertically installed on the upper end of the slide 7. The driving seat 21 and the driving cylinder 20 for controlling the up and down tilting and sliding of the driving seat 21 are installed on the rear end surface of the vertical plate 19. The saw blade device 8 is fixedly installed on the driving seat 21.

[0029] The saw blade device 8 comprises a saw blade motor 22 and a saw blade 23. The saw blade motor 22 is fixedly mounted on the driving seat 21. The saw blade 23 is mounted on the output shaft of the saw blade motor 22. One end of the saw blade 23 is inserted into the saw blade through hole.

[0030] A support frame 28 is installed on each side of the chain bracket 2. The support frame 29 is fixedly installed on the fixture bottom plate 1, and the chain bracket 2 is suspended by the support frame 29.

[0031] A docking plate 30 is provided on the outer side of the sawing seat 10, and a saw blade accommodating groove 31 is opened on the end surface of the docking plate 30. One end of the socket 13 is connected to the saw blade accommodating groove 31. The upper end of the slide seat 7 is located on the outer side of the sawing seat 10 and is rotatably installed with a flip plate 32. The flip plate 32 and the docking plate 30 are fixed with fasteners. The saw blade accommodating groove 31 and the end surface of the flip plate 32 are spliced ​​to form a saw blade through hole.

[0032] A baffle 14 is installed at the lower end of the slide 7, and a buffer 15 cooperating with the baffle 14 is installed at the upper end of the fixture bottom plate 1; the baffle 14 cooperates with the buffer 15 to slow down the speed of the slide 7 after it is in place.

[0033] The bottom of the sawing seat 10 is provided with a waste pipe 17 and a smoke suction pipe 16, one end of the waste pipe 17 and one end of the smoke suction pipe 16 are both connected to the saw blade through hole, an industrial vacuum cleaner 38 is installed on one side of the workstation 35, and the industrial vacuum cleaner 38 is connected to the other end of the smoke suction pipe 16, and a waste box 42 is installed on each side below the fixture bottom plate 1 inside the workstation 35, and the other end of the waste pipe 17 extends into the corresponding waste box 42; the cut waste is discharged along the waste pipe 17 into the waste box 42, and the smoke suction pipe 16 is used to suck away the smoke and fine dust generated when the product is sawed. The industrial vacuum cleaner 38 mainly absorbs the smoke generated by sawing to reduce environmental pollution.

[0034] A lifting bracket 18 is installed on the upper end of the slide 7, the flip plate 32 is rotatably installed on the lifting bracket 18, and the sawing seat 10 is fixedly installed on the lifting bracket 18. The lifting bracket 18 is provided to provide sufficient installation space for the waste pipe 17 and the smoke suction pipe 16.

[0035] The manipulator clamp 11 includes a manipulator base plate 24, a two-way clamping cylinder 25 and a clamping plate 26. A two-way clamping cylinder 25 is installed on each side of the lower end of the manipulator base plate 24. A clamping plate 26 is installed on each piston rod on both sides of the two-way clamping cylinder 25. An infrared sensing sensor 28 is installed on the outer side of one of the clamping plates 26. A connecting head 27 is installed in the middle of the upper end of the manipulator base plate 24; the connecting head 27 is used to connect the arm of the robot, and the two clamping plates 26 are controlled by the two-way clamping cylinder 25 to clamp the product. The infrared sensing sensor 28 is used to detect whether the product is clamped.

[0036] The flip plate 32 is provided with a long through hole 34 , and the output shaft of the saw blade motor 22 passes through the long through hole 34 and is connected to the saw blade 23 . A protective cover 33 is also installed on the flip plate 32 , and the protective cover 33 covers the saw blade 23 inside.

[0037] The fence 40 is provided with a door 41, and a door control is installed on the door 41, and the door 41 is opened and closed by the door control; the door control allows entry and exit, including mold and equipment maintenance.

[0038] There are six sets of product assembly stations 5 on the automobile felt groove punching device 39, and each product assembly station 5 can be placed with an automobile felt groove product, such as Fig. 9 As shown, there are three product assembly stations 5 above the chain bracket 2, the product assembly station 5 at the front of the upper end of the chain bracket 2 is a loading station, the product assembly station 5 at the middle of the upper end of the chain bracket 2 is a processing station, the product assembly station 5 at the rear of the upper end of the chain bracket 2 is a material picking station, and there are also three product assembly stations 5 below the chain bracket 2; the product characteristics of the automobile groove are relatively soft, so a serration strip is added in the middle of the product section to increase the straightness of the product, increase the strength of the sawing fixture for entering the mold on the left and right, and increase the strength for the subsequent robot 37 to take the parts.

[0039] The automotive felt product to be processed is manually placed on the loading station in front of the workstation 35. The transmission motor 4 controls the transmission chain 3 and the product assembly station 5 to rotate, and moves the automotive felt product to the middle position. The original loading station becomes a processing station, and the two power cylinders 12 are started to make the two slides 7 relatively close to each other. The two ends of the automotive felt product are inserted into the sockets 13 of the two sawing seats 10. Then the saw blade motor 22 and the driving cylinder 20 are started. The saw blade motor 22 drives the saw blade 23 to rotate. The driving cylinder 20 controls the saw blade 23 and the saw blade motor 22 to tilt downward. The rotating saw blade 23 saws off the waste at both ends of the automotive felt product, and the waste at the ends after sawing will enter the corresponding waste box 42. Afterwards, the two power cylinders 12 control the two slides 7 to move relatively apart, and the transmission motor 4 controls the transmission chain 3 and the product assembly station 5 to rotate, moving the sawed automobile felt groove products to the rear position. The original processing station becomes a material picking station, and the robot 37 controls the manipulator clamp 11 to take away the sawed automobile felt groove products.

[0040] The left and right sides of the robot 37 are mold racks 36. Each mold rack 36 has two layers, which can store stamping molds, namely front door molds and rear door molds, mainly to reduce the waste caused by mold replacement. The robot 37 controls the manipulator clamp 11 to put the sawed automobile groove product into the corresponding stamping mold, and the automobile groove product is stamped by the stamping mold. After the product is punched, the machine 37 will place the product to the original manual placement position and transport it back for manual picking.

[0041] In the description of the present utility model, it needs to be understood that the directions or positional relationships indicated by directional words such as "front, back, up, down, left, right", "lateral, vertical, perpendicular, horizontal" and "top, bottom" are usually based on the directions or positional relationships shown in the drawings, and are only for the convenience of describing the present utility model and simplifying the description. Unless otherwise specified, these directional words do not indicate or imply that the device or element referred to must have a specific direction or be constructed and operated in a specific direction, and therefore cannot be understood as limiting the scope of protection of the present utility model; the directional words "inside and outside" refer to the inside and outside relative to the contours of each component itself.

[0042] For ease of description, spatially relative terms such as "above", "above", "on the upper surface of", "above", etc. may be used here to describe the spatial positional relationship between a device or feature and other devices or features as shown in the figure. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figure. For example, if the device in the accompanying drawings is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be positioned as "below other devices or structures" or "below other devices or structures". Thus, the exemplary term "above" may include both "above" and "below". The device may also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatially relative descriptions used here are interpreted accordingly.

[0043] In addition, it should be noted that the use of terms such as "first" and "second" to limit components is only for the convenience of distinguishing the corresponding components. If not otherwise stated, the above terms have no special meaning and therefore cannot be understood as limiting the scope of protection of the utility model.

[0044] The above is a detailed introduction to an automated equipment for processing automobile felt grooves provided by the present application. Specific examples are used in this article to illustrate the principles and implementation methods of the present application. The description of the above embodiments is only used to help understand the method of the present application and its core idea. At the same time, for a person skilled in the art, according to the idea of ​​the present application, there will be changes in the specific implementation method and application scope. In summary, the content of this specification should not be understood as a limitation on the present application.

Claims

1. An automated device for processing automobile grooves, comprising a workstation (35), characterized in that: A mold placement rack (36) is installed on each side of the rear end of the workstation (35), a fence (40) is installed between the rear ends of the two mold placement racks (36), and a stamping mold is installed in each mold placement rack (36). The workstation (35), the fence (40) and the two mold placement racks (36) form a rectangular area, and a robot (37) is installed in the rectangular area. A manipulator clamp (11) is installed on the robot arm of the robot (37). An automobile groove punching device (39) is installed inside the workstation (35), and the automobile groove punching device (39) includes a clamp base plate (1), and a support group is installed on each side of the upper end of the clamp base plate (1). A chain bracket (2) is suspended between the two support groups on the clamp base plate (1), and a transmission chain (3) is installed on the chain bracket (2). ) and a transmission motor (4) for driving a transmission chain (3), the transmission chain (3) being connected to a plurality of product assembly stations (5), each support group comprising two supports (6) arranged in parallel, each of the upper ends of the two parallel supports (6) being provided with a slide seat (7) for transverse sliding, the upper end of the clamp base plate (1) being located between each of the two parallel supports (6) being provided with a transversely arranged power cylinder (12), one end of the power cylinder (12) being connected to the corresponding slide seat (7), the upper end of the slide seat (7) being provided with a sawing seat (10), a saw blade device (8) and a driving device (9) for driving the saw blade device (8) to move up and down, the inner side of the sawing seat (10) being provided with a socket (13) for inserting the end of the automobile felt groove product, the top of the sawing seat (10) being provided with a saw blade through hole connected to the socket (13).

2. The automated equipment for processing automobile grooves according to claim 1, characterized in that: The driving device (9) comprises a vertical plate (19), a driving cylinder (20) and a driving seat (21); the vertical plate (19) is vertically mounted on the upper end of the slide seat (7); the driving seat (21) and the driving cylinder (20) for controlling the driving seat (21) to slide up and down are mounted on the rear end surface of the vertical plate (19); the saw blade device (8) is fixedly mounted on the driving seat (21).

3. The automated equipment for processing automobile grooves according to claim 2, characterized in that: The saw blade device (8) comprises a saw blade motor (22) and a saw blade (23); the saw blade motor (22) is fixedly mounted on a driving seat (21); the saw blade (23) is mounted on an output shaft of the saw blade motor (22); and one end of the saw blade (23) is inserted into a saw blade through hole.

4. The automated equipment for processing automobile grooves according to claim 1, characterized in that: A docking plate (30) is arranged on the outer side of the sawing seat (10), and a saw blade accommodating groove (31) is opened on the end surface of the docking plate (30). One end of the insertion hole (13) is connected with the saw blade accommodating groove (31). The upper end of the sliding seat (7) is located on the outer side of the sawing seat (10) and is rotatably mounted with a flip plate (32). The flip plate (32) and the docking plate (30) are fixed by fasteners. The saw blade accommodating groove (31) and the end surface of the flip plate (32) are spliced ​​to form a saw blade through hole.

5. The automated equipment for processing automobile grooves according to claim 1, characterized in that: A baffle (14) is installed at the lower end of the slide seat (7), and a buffer (15) matched with the baffle (14) is installed at the upper end of the fixture bottom plate (1).

6. The automated equipment for processing automobile grooves according to claim 1, characterized in that: A waste pipe (17) and a smoke suction pipe (16) are provided at the bottom of the sawing seat (10), one end of the waste pipe (17) and one end of the smoke suction pipe (16) are both connected to the saw blade through hole, an industrial vacuum cleaner (38) is installed on one side of the workstation (35), and the industrial vacuum cleaner (38) is connected to the other end of the smoke suction pipe (16), and a waste box (42) is installed on each side of the workstation (35) below the fixture bottom plate (1), and the other end of the waste pipe (17) extends into the corresponding waste box (42).

7. The automated equipment for processing automobile grooves according to claim 1, characterized in that: The manipulator clamp (11) includes a manipulator base plate (24), a bidirectional clamping cylinder (25) and a clamping plate (26), wherein a bidirectional clamping cylinder (25) is installed on each side of the lower end of the manipulator base plate (24), and a clamping plate (26) is installed on each piston rod on both sides of the bidirectional clamping cylinder (25), and a connecting head (27) is installed in the middle of the upper end of the manipulator base plate (24), and the connecting head (27) is connected to the robot arm of the robot (37).

8. The automated equipment for processing automobile grooves according to claim 1, characterized in that: An infrared induction sensor (28) is installed on the outer side of one of the clamping plates (26).

9. The automated equipment for processing automobile grooves according to claim 1, characterized in that: The fence (40) is provided with a door (41), and a door control is installed on the door (41), and the door (41) is opened and closed by the door control.

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