A kind of auxiliary device for processing steel cage and auxiliary cage

By designing a steel cage auxiliary processing auxiliary device including positioning device and traction device, the problems of low efficiency, high cost and high material loss in traditional processing methods are solved, and the rapid positioning and accurate lengthening of the main ribs of the secondary cage are achieved, and the processing efficiency is improved.

CN222695915UActive Publication Date: 2025-04-01CHINA RAILWAY TUNNEL GROUP CO LTD
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Patent Information

Application Number
CN202421103449.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-21
Publication Date
2025-04-01
Estimated Expiration
2034-05-21

AI Technical Summary

Technical Problem

The traditional steel cage processing method is inefficient and expensive, and due to the lack of positioning devices, the main ribs of the secondary cage are inconsistent and the steel bar material is lost.

Method used

A reinforced cage secondary cage processing auxiliary device is designed, including a base, a positioning device and a traction device. The positioning device is positioned through the fixing ring and the welded steel pipe, and the traction device is pulled by a small winch.

Benefits of technology

The rapid positioning and accurate lengthening of the main rib of the secondary cage is achieved, which reduces site occupation, improves processing efficiency, and reduces material losses.

✦ Generated by Eureka AI based on patent content.

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Abstract

A reinforcement cage auxiliary cage processing auxiliary device includes: a base, a positioning device and a traction device; the positioning device is arranged on one end of the base, and the positioning device includes: two fixing rings and a plurality of steel pipes, the two fixing rings are arranged at intervals; the plurality of steel pipes are uniformly welded along the circumferential direction of the two fixing rings, and the steel pipes are parallel to each other; the traction device is arranged at the other end of the base at the lower part of the positioning device, and is used to pull the reinforcement cage. The main reinforcement of the auxiliary cage is positioned by steel pipes, the base is supported by channel steel, and a small winch is used for traction. While ensuring the accurate positioning of the main reinforcement of the auxiliary cage, it can also ensure that the main reinforcement of the auxiliary cage is extended at the same cross section, thereby solving the problem of different bevel or overlap lengths during the extension of the auxiliary cage reinforcement cage, and can effectively solve the problem of occupying the main cage processing production line, and improve the overall processing efficiency of the reinforcement cage.
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Description

Technical Field

[0001] The utility model belongs to the technical field of construction steel bar processing, in particular to a steel bar cage sub-cage processing auxiliary device. Background Art

[0002] In the process of building steel bar processing, the processing of steel cage sub-cage is an important link. The traditional processing method is to occupy the main cage processing production line on the rolling welding machine, which leads to low efficiency and high cost. The other method is to use manual positioning to weld the main reinforcement of the sub-cage with the reinforcing bar. Since there is no special positioning device, welding is completely done manually, which will lead to the main reinforcement of each sub-cage being in an inconsistent position. In the process of extending the steel cage, the main reinforcement will be beveled or overlapped in different lengths, resulting in a large loss of steel material. Therefore, it is particularly important to develop an auxiliary tooling that can quickly locate, reduce site occupation and increase processing speed. Utility Model Content

[0003] In order to overcome the above-mentioned shortcomings, the utility model provides a reinforcement cage sub-cage processing auxiliary device.

[0004] The technical solution adopted by the utility model to solve its technical problems is:

[0005] A reinforcement cage auxiliary cage processing auxiliary device, comprising:

[0006] Base;

[0007] A positioning device is arranged on one end of the base, and the positioning device comprises:

[0008] Two fixing rings, the two fixing rings are arranged at intervals;

[0009] A plurality of steel pipes are uniformly welded along the circumferential direction of the two fixing rings, and the steel pipes are parallel to each other;

[0010] The traction device is arranged at the other end of the base at the lower part of the positioning device and is used for pulling the steel cage.

[0011] The traction device is a winch.

[0012] Due to the adoption of the above-mentioned technical solution, the utility model has the following advantages:

[0013] The utility model provides a steel cage auxiliary cage processing auxiliary device, which uses steel pipes to locate the position of the auxiliary cage main reinforcement, uses channel steel as a track on the ground, and adopts a small winch for traction. While ensuring the accurate positioning of the auxiliary cage main reinforcement, it can also ensure that the auxiliary cage main reinforcement is extended at the same cross-section, thereby solving the problem of different bevel or overlap lengths in the process of extending the auxiliary cage reinforcement cage, and can effectively solve the problem of occupying the main cage processing production line, thereby improving the overall processing efficiency of the steel cage. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a structural schematic diagram of the utility model;

[0015] Figure 2 is a schematic diagram of the main reinforcement before it is inserted into the steel pipe;

[0016] Figure 3 is a side view of the positioning device;

[0017] Figure 4 is a front view of the positioning device;

[0018] Figure 5 It is a schematic diagram of using the utility model to extend a steel cage. DETAILED DESCRIPTION

[0019] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Generally, the components of the embodiments of the utility model described and shown in the drawings here can be arranged and designed in various different configurations.

[0020] According to the attached Figure 1 The auxiliary device for processing a steel cage sub-cage shown comprises: a base 6, a positioning device and a traction device 5;

[0021] The base 6 is made of channel steel, which is not shown in the figure, and is used to support the positioning device. At the same time, the base 6 is also a sliding track for the steel cage. Figure 4 As shown, the steel pipes a and b located on both sides of the lower end of the fixing ring 1 described below will be placed on the base 6, so that the main reinforcement 3 coming out of the two steel pipes will fall on the base 6, so that the main reinforcement will not be suspended in the air, ensuring the parallelism of the main reinforcement 3. The structure of the base 6 can be adjusted accordingly according to actual needs.

[0022] The positioning device is arranged on one end of the base 6, such as Figure 3 As shown, the positioning device includes:

[0023] Two fixing rings 1 are arranged at intervals, and the diameter of the fixing rings is selected according to the required diameter of the steel cage auxiliary cage;

[0024] Several steel pipes 2 are uniformly welded along the circumferential direction of the two fixing rings 1, and the steel pipes 2 are parallel to each other; the specific number of steel pipes 2 needs to be determined according to the distribution of the main reinforcement 3 of the reinforcement cage, the inner diameter of the steel pipe 2 is slightly larger than the diameter of the main reinforcement 3, and these steel pipes 2 are uniformly welded on the outer circumference of the fixing ring 1. Since the main reinforcement 3 is positioned by the steel pipe 2, the positions of all the main reinforcements 3 in the secondary cage are the same, such as Figure 5As shown, when the steel cage is extended, the main bars 3 can correspond to each other, which effectively solves the problem of different bevel or overlap lengths during the extension process.

[0025] The reinforcing ribs 4 are made into closed welded circles during production. After being put on the appropriate positions of the main ribs 3 , they are closed-loop welded and the reinforcing ribs 4 are welded to the main ribs 3 at the same time.

[0026] The traction device 5 is arranged at the other end of the base 6 of the positioning device and is used to pull the steel cage. The preferred traction device 5 is a winch, and can also be a trailer with a wire rope.

[0027] During operation, such as Figure 2 As shown, the positioning device is a set, which is used to process the auxiliary cage of the steel cage. Two people insert the main reinforcement 3 from the left side of the positioning device into the inner hole at the left end of the steel pipe 2 until the main reinforcement 3 passes through the outlet at the right end of the steel pipe 2. Figure 1 As shown, the welding position is manually adjusted and the first circle of reinforcing ribs 4 are welded. Subsequently, the steel wire rope of the winch is fixed at the intersection of the reinforcing ribs 4 and the main ribs 3. The steel cage is dragged by the winch. The winch can be controlled by the control system, so that the steel cage is dragged the same distance each time. Of course, it can also be controlled manually; after a certain distance is dragged, the reinforcing ribs 4 are continued to be welded. Repeat the above operation to complete the processing of a section of the steel cage sub-cage.

[0028] This design uses steel pipe 2 to locate the position of auxiliary cage main reinforcement 3, uses channel steel as support on the ground, and uses a small winch to pull. While ensuring the accurate positioning of the auxiliary cage main reinforcement, it can also ensure that the auxiliary cage main reinforcement is extended at the same cross section, thereby solving the problem of different bevel or overlap lengths during the extension of the auxiliary cage reinforcement cage, and can effectively solve the problem of occupying the main cage processing production line, and improve the overall processing efficiency of the reinforcement cage. The device can directly produce reinforcement cages at the construction site, and has a small footprint, simple structure, and low cost. It can well complete the processing of reinforcement cages at construction sites without roll welding machines.

[0029] The parts not described in detail in the above content are prior art, so they are not described in detail.

Claims

1. A reinforcement cage auxiliary cage processing auxiliary device, characterized in that: include: Base; A positioning device is arranged on one end of the base, and the positioning device comprises: Two fixing rings, the two fixing rings are arranged at intervals; A plurality of steel pipes are uniformly welded along the circumferential direction of the two fixing rings, and the steel pipes are parallel to each other; The traction device is arranged at the other end of the base at the lower part of the positioning device and is used for pulling the steel cage.

2. A reinforcement cage auxiliary cage processing auxiliary device according to claim 1, characterized in that: The traction device is a winch.