A multi-layer coated sand stacking molding mold for an engine brake rocker bracket

By designing a multi-layer coated sand-stacked mold of the engine brake rocker arm bracket, the combined structure of the compression module and the casting module is adopted, the problems of splashing and sparking when pouring molten iron are solved, and the safety and smoothness of the casting operation are achieved.

CN222695949UActive Publication Date: 2025-04-01ZHEJIANG LINJIANG GONGFA FOUNDRY CO LTD
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Patent Information

Application Number
CN202420628063.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-29
Publication Date
2025-04-01
Estimated Expiration
2034-03-29

AI Technical Summary

Technical Problem

When pouring molten iron, the prior art is difficult to effectively prevent molten iron from splashing and sparking, which poses serious safety hazards.

Method used

A multi-layer coated sand casting mold of the engine brake rocker arm bracket is designed, and a combination of a pressing module and a casting module is adopted. Through the cooperation of the cylinder and the sealing plate, the iron is accurately poured into the mold shell and prevented from falling on the outer surface of the mold shell.

Benefits of technology

Effectively prevent molten iron splashing and sparking, improve the safety of casting operations, and ensure the smoothness of casting process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a multi-layer coated sand stacking molding mold for an engine brake rocker bracket, comprising a clamping module and a pouring module, wherein the clamping module comprises a protective box, a base sleeved on the bottom of the protective box, two threaded rods connected between the protective box and the base, a pressing plate movably connected to the inner end of the threaded rod, and a plurality of mold shells arranged between the two pressing plates. In the utility model, the rotating rod is rotated to align the water outlet end of the molten iron bucket with the mold shell, and then the switch is pressed, the movable ends of the two cylinders are extended, and then the sealing plate opens the top of the molten iron bucket, and the molten iron is accurately poured into the mold shell. After that, when the molten iron bucket is moved to the top of another mold shell, the staff presses the switch to shrink the movable end of the cylinder, and then the sealing plate blocks the top of the molten iron bucket, which effectively prevents the molten iron from falling onto the outer surface of the mold shell, prevents sparks from splashing, and improves the safety of the pouring operation.
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Description

Technical Field

[0001] The utility model relates to the technical field of engine parts production, in particular to a multi-layer coated sand stacking molding die for an engine brake rocker arm bracket. Background Art

[0002] Engine braking refers to using engine braking to lift the accelerator pedal without pressing the clutch, and using the compression resistance generated by the compression stroke of the engine, internal friction and intake and exhaust resistance to brake the drive wheels.

[0003] In some processing factories that cast parts, the way of pouring molten iron in the factory is still to rely on on-site personnel to adjust the angle of the lifting iron bucket to make the molten iron in the bucket flow out. In this way, when the iron bucket is erected or tilted, the molten iron is poured to the outside of the mold shell, which causes the molten iron to splash sparks and poses a serious safety hazard. Utility Model Content

[0004] The utility model aims to solve one of the technical problems existing in the prior art or related technology.

[0005] To this end, the technical solution adopted in this utility model is:

[0006] A multi-layer coated sand stacking molding mold for an engine brake rocker arm bracket includes a clamping module and a pouring module, the clamping module includes a protective box, a base sleeved on the bottom of the protective box, two threaded rods connected between the protective box and the base, a pressure plate movably connected to the inner end of the threaded rod, and a plurality of mold shells arranged between the two pressure plates, the pouring module includes two plug-in plates plugged into the protective box, a slider slidably connected to the plug-in plates, an L-shaped plate installed on the inner side of the slider, an iron bucket movably connected between the two L-shaped plates, two cylinders connected to the top of the iron bucket, a sealing plate connected between the two cylinders, a rotating rod connected to the iron bucket, and a switch connected to the rotating rod, two cylinders are connected in series, and the switch is electrically connected to one cylinder.

[0007] By adopting the above technical solution, the rotating rod is rotated to align the water outlet end of the molten iron bucket with the mold shell, and then the switch is pressed, the movable ends of the two cylinders are extended, and then the sealing plate opens the top of the molten iron bucket, and the molten iron is accurately poured into the mold shell. Later, when the molten iron bucket is moved to the top of another mold shell, the staff presses the switch to shrink the movable end of the cylinder, and then the sealing plate blocks the top of the molten iron bucket, which effectively prevents the molten iron from falling onto the outer surface of the mold shell, eliminates sparks, and improves the safety of the pouring operation.

[0008] In a preferred example, the present invention can be further configured as follows: the two threaded rods are symmetrical about the vertical center plane of the protective box, and the threaded rods are arranged in a T shape.

[0009] In a preferred example, the utility model can be further configured as follows: the pressing plate is set to be an isosceles trapezoid, and the bottom is in contact with the bottom of the inner cavity of the protective box.

[0010] In a preferred example, the utility model can be further configured as follows: the sealing plate is located between the two cylinders, and the sealing plate is movably buckled with the top of the iron bucket.

[0011] In a preferred example, the utility model can be further configured as follows: the rotating rod is set to be T-shaped, and the bottom end of the rotating rod is interference-fitted with the top of the L-shaped plate.

[0012] In a preferred example, the present invention can be further configured as follows: a plurality of reinforcing plates are connected between the sliding block and the L-shaped plate, and the plurality of reinforcing plates are arranged at equal intervals.

[0013] By adopting the above technical solution, the beneficial effects achieved by the utility model are as follows:

[0014] 1. In the utility model, the rotating rod is rotated to align the water outlet end of the molten iron bucket with the mold shell, and then the switch is pressed, the movable ends of the two cylinders are extended, and then the sealing plate opens the top of the molten iron bucket, and the molten iron is accurately poured into the mold shell. Later, when the molten iron bucket is moved to the top of another mold shell, the staff presses the switch to shrink the movable end of the cylinder, and then the sealing plate blocks the top of the molten iron bucket, which effectively prevents the molten iron from falling onto the outer surface of the mold shell, prevents sparks from splashing, and improves the safety of the pouring operation.

[0015] 2. In the utility model, the mold shells are placed in pairs in the protective box, and then the threaded rod is rotated, and then the pressure plate is translated along the bottom of the inner cavity of the protective box. This process continues until multiple mold shells are pressed tightly together to ensure that the mold shells will not be displaced during the pouring operation, thereby improving the smoothness of the pouring operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a three-dimensional diagram of the overall structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the compression module of the utility model;

[0018] Figure 3 This is a schematic diagram of the installation of the pouring module of the utility model;

[0019] Figure 4 It is a partial structural schematic diagram of the pouring module of the utility model.

[0020] Reference numerals:

[0021] 100, clamping module; 110, protective box; 120, base; 130, threaded rod; 140, pressing plate; 150, mold shell;

[0022] 200, pouring module; 210, plug plate; 220, slider; 230, L-shaped plate; 240, molten iron bucket; 250, cylinder; 260, sealing plate; 270, rotating rod; 280, switch;

[0023] 300. Reinforcement plate. DETAILED DESCRIPTION

[0024] In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model is further described in detail below in combination with specific implementation methods and with reference to the accompanying drawings. It should be noted that the embodiments of the utility model and the features in the embodiments can be combined with each other without conflict.

[0025] It should be understood that these descriptions are exemplary only and are not intended to limit the scope of the present invention.

[0026] A multi-layer coated sand stacking molding mold for an engine brake rocker arm bracket provided by some embodiments of the utility model will be described below in conjunction with the accompanying drawings. Example 1

[0027] Combination Figure 1-4 As shown, the utility model provides a multi-layer coated sand stacking molding mold for an engine brake rocker arm bracket, comprising a clamping module 100 and a casting module 200, wherein the clamping module 100 comprises a protective box 110, a base 120 sleeved at the bottom of the protective box 110, two threaded rods 130 connected between the protective box 110 and the base 120, a pressing plate 140 movably connected to the inner end of the threaded rod 130, and a plurality of mold shells 150 arranged between the two pressing plates 140;

[0028] The pouring module 200 includes two plug-in plates 210 plugged into the protective box 110, a slider 220 slidably connected to the plug-in plates 210, an L-shaped plate 230 installed on the inner side of the slider 220, an iron bucket 240 movably connected between the two L-shaped plates 230, two cylinders 250 connected to the top of the iron bucket 240, a sealing plate 260 connected between the two cylinders 250, a rotating rod 270 connected to the iron bucket 240, and a switch 280 connected to the rotating rod 270. The two cylinders 250 are connected in series, and the switch 280 is electrically connected to one cylinder 250.

[0029] Furthermore, the two threaded rods 130 are symmetrical about the vertical center plane of the protective box 110 , and the threaded rods 130 are arranged in a T shape. This layout design provides conditions for compacting multiple mold shells 150 .

[0030] Furthermore, the sealing plate 260 is located between the two cylinders 250, and the sealing plate 260 is movably connected to the top of the molten iron bucket 240. With this structural design, the sealing plate 260 is in an open state when the molten iron bucket 240 is discharging water, and is in a closed state when the molten iron bucket 240 is lifted, which effectively prevents molten iron from splashing.

[0031] Furthermore, the rotating rod 270 is configured to be T-shaped, and the bottom end of the rotating rod 270 is interference fit with the top of the L-shaped plate 230 . This shape design makes it convenient for the user to rotate the molten iron bucket 240 . Example 2

[0032] Combination Figure 1-2 As shown, based on the first embodiment, the pressing plate 140 is configured as an isosceles trapezoid, and the bottom thereof is in contact with the bottom of the inner cavity of the protective box 110. With this structural design, when the threaded rod 130 rotates, the pressing plate 140 can move in translation. Example 3

[0033] Combination Figure 1 and Figure 3 As shown, in the above embodiment, a plurality of reinforcing plates 300 are connected between the slider 220 and the L-shaped plate 230. The plurality of reinforcing plates 300 are arranged in a row at equal intervals. The provision of the reinforcing plates 300 can improve the connection strength between the slider 220 and the L-shaped plate 230.

[0034] The working principle and use process of the utility model are as follows: when the device is put into actual use, the mold shells 150 are placed in pairs in the protective box 110, and then the threaded rod 130 is rotated, and then the pressing plate 140 is translated along the bottom of the inner cavity of the protective box 110. This process continues until multiple mold shells 150 are pressed tightly, and then the rotating rod 270 is rotated to align the water outlet end of the molten iron bucket 240 with the mold shell 150, and then the switch 280 is pressed, the movable ends of the two cylinders 250 are extended, and then the sealing plate 260 opens the top of the molten iron bucket 240, and the molten iron is accurately poured into the mold shell 150. After that, when the molten iron bucket 240 is moved to the top of another mold shell 150, the staff presses the switch 280 to shrink the movable end of the cylinder 250, and then the sealing plate 260 blocks the top of the molten iron bucket 240, which effectively prevents the molten iron from falling onto the outer surface of the mold shell 150, eliminates sparks and splashes, and improves the safety of the pouring operation.

[0035] In the present utility model, the term "plurality" refers to two or more than two, unless otherwise clearly defined. The term "and / or" used in this article includes any and all combinations of one or more related listed items. The terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; "connection" can be a direct connection or an indirect connection through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to the specific circumstances.

[0036] It should be noted that when an element is referred to as being "assembled on", "installed on", "fixed on" or "disposed on" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions used herein are for illustrative purposes only and do not represent the only implementation method.

[0037] In the description of this specification, the description of the terms "one embodiment", "some embodiments", "specific embodiments", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0038] Although the embodiments of the present invention have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.

Claims

1. A multi-layer coated sand stacking molding mold for an engine brake rocker bracket, characterized in that: include: The pressing module (100) comprises a protective box (110), a base (120) sleeved on the bottom of the protective box (110), two threaded rods (130) connected between the protective box (110) and the base (120), a pressing plate (140) movably connected to the inner ends of the threaded rods (130), and a plurality of mold shells (150) arranged between the two pressing plates (140); The pouring module (200) comprises two plug-in plates (210) plugged into the protective box (110), a slider (220) slidably connected to the plug-in plates (210), an L-shaped plate (230) mounted on the inner side of the slider (220), an iron bucket (240) movably connected between the two L-shaped plates (230), two cylinders (250) connected to the top of the iron bucket (240), a sealing plate (260) connected between the two cylinders (250), a rotating rod (270) connected to the iron bucket (240), and a switch (280) connected to the rotating rod (270), wherein the two cylinders (250) are connected in series, and the switch (280) is electrically connected to one cylinder (250).

2. The engine brake rocker bracket multi-layer coated sand stacking molding mold according to claim 1, characterized in that: The two threaded rods (130) are symmetrical about the vertical center plane of the protective box (110), and the threaded rods (130) are arranged in a T shape.

3. The engine brake rocker bracket multi-layer coated sand stacking molding mold according to claim 1, characterized in that: The pressing plate (140) is configured as an isosceles trapezoid, and the bottom thereof is in contact with the bottom of the inner cavity of the protective box (110).

4. The engine brake rocker bracket multi-layer coated sand stacking molding mold according to claim 1, characterized in that: The sealing plate (260) is located between the two cylinders (250), and the sealing plate (260) is movably buckled with the top of the molten iron bucket (240).

5. The engine brake rocker bracket multi-layer coated sand stacking molding mold according to claim 1, characterized in that: The rotating rod (270) is configured to be T-shaped, and the bottom end of the rotating rod (270) is interference fit with the top of the L-shaped plate (230).

6. The engine brake rocker bracket multi-layer coated sand stacking molding mold according to claim 1, characterized in that: A plurality of reinforcing plates (300) are connected between the sliding block (220) and the L-shaped plate (230), and the plurality of reinforcing plates (300) are arranged at equal intervals.