A circular saw blade processing and forging device
By designing a forging device for circular saw blade processing, using a three-axis machine tool and an automatic clamping system, the automatic clamping and flip of the circular saw blade is realized, solving the problems of manual operation difficulties and safety hazards in the prior art, and improving grinding efficiency and safety.
Patent Information
- Application Number
- CN202420729906.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-10
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2034-04-10
AI Technical Summary
The existing grinding device for high-speed steel circular saw blade processing can only be polished on one side. When it needs to be turned, due to the high temperature of the saw blade, it is difficult to operate manually and has safety hazards, which affects the grinding efficiency.
A circular saw blade processing and forging device is designed, using a three-axis machine tool and an automatic clamping system, and the pulleys and belts are driven by a motor to achieve automatic clamping and flip of the circular saw blade.
Automatic clamping and flip of circular saw blades is realized, avoiding safety hazards and inefficiency problems of manual operation, and improving grinding efficiency and safety.
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Figure CN222696163U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of circular saw blade processing, and in particular relates to a circular saw blade processing and forging device. Background Art
[0002] The saw blade processing process usually includes the early cutting and shaping, and the later heat treatment. Between these two processes, there is also a deburring process, which is to grind the surface of the saw blade to remove the burrs around the saw blade and improve the smoothness of the saw blade surface, so as to facilitate the later processing and aesthetics of the saw blade.
[0003] The existing grinding device for processing high-speed steel circular saw blades can only grind one side of the saw blade. When grinding the other side of the saw blade, the saw blade needs to be turned over and re-fixed. Since the saw blade generates heat during the single-side grinding process, the saw blade has a high temperature. It is impossible to turn it over immediately, which affects the subsequent grinding efficiency. If you wear heat-insulating gloves to operate, it is easy to cause safety hazards.
[0004] In order to solve the above problems, the present application proposes a circular saw blade processing and forging device. Utility Model Content
[0005] In order to solve the above problems existing in the prior art, the utility model provides a circular saw blade processing and forging device, which has the characteristics of being able to automatically clamp and fix the circular saw blade, and being able to turn over the circular saw blade after clamping.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a circular saw blade processing and forging device, comprising a three-axis machine tool, a grinder is provided on the three-axis machine tool, a jig is installed on the workbench of the three-axis machine tool, shaft seats are provided on both sides of the three-axis machine tool, a driven pulley is rotatably connected to the shaft seat, inner rods are fixed on both sides of the driven pulley, outer rods are sleeved on the inner rods, a chuck is installed between the outer rods on both sides, a first motor is installed on the shaft seat, a driving pulley is installed on the output end of the first motor, and a belt is installed between the driving pulley and the driven pulley.
[0007] As a preferred technical solution for a circular saw blade processing and forging device of the utility model, a second motor is installed on the shaft seat, a screw rod is installed on the output end of the second motor, a limiting frame is fixed on the shaft seat, and a threaded cylinder is slidably connected inside the limiting frame.
[0008] As a preferred technical solution of a circular saw blade processing and forging device of the utility model, the interior of the threaded barrel is threadedly connected to the screw rod.
[0009] As a preferred technical solution of a circular saw blade processing and forging device of the utility model, cylinders are installed on both sides of the three-axis machine tool, and the output ends of the cylinders are connected to the shaft seats.
[0010] As a preferred technical solution of a circular saw blade processing and forging device of the utility model, a bracket is fixed on the top of the jig, and an embedding groove is opened on the bracket.
[0011] As a preferred technical solution of a circular saw blade processing and forging device of the utility model, the jig is fixed on the workbench of a three-axis machine tool by bolts.
[0012] Compared with the prior art, the utility model has the following beneficial effects: after the chucks on both sides clamp and fix the circular saw blade, the output end of the first motor drives the driving pulley to rotate, the driving pulley drives the driven pulley to rotate through the belt, and the driven pulley drives the chuck to rotate through the inner rod and the outer rod, so that the clamped circular saw blade can be turned over;
[0013] The output end of the second motor drives the lead screw to rotate, and the lead screw drives the chuck to move horizontally through the threaded barrel, so that the chucks on both sides can clamp and fix the circular saw blade placed on the fixture. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0015] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0016] Figure 2 It is a structural schematic diagram of the positioning mechanism in the utility model;
[0017] Figure 3 It is a cross-sectional structural diagram of the positioning mechanism in the utility model;
[0018] Figure 4 It is a structural schematic diagram of the fixture in the utility model;
[0019] In the figure: 1. three-axis machine tool; 2. grinder; 3. fixture; 4. shaft seat; 5. driven pulley; 6. inner rod; 7. outer rod; 8. chuck; 9. first motor; 10. driving pulley; 11. belt; 12. second motor; 13. screw; 14. limit frame; 15. threaded barrel; 16. cylinder; 17. bracket; 18. groove. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] Example
[0022] See also Figure 1-4 The utility model provides the following technical solutions: a circular saw blade processing and forging device, comprising a three-axis machine tool 1, a grinder 2 is provided on the three-axis machine tool 1, a jig 3 is installed on the workbench of the three-axis machine tool 1, shaft seats 4 are provided on both sides of the three-axis machine tool 1, a driven pulley 5 is rotatably connected to the shaft seat 4, inner rods 6 are fixed on both sides of the driven pulley 5, an outer rod 7 is sleeved on the inner rod 6, a chuck 8 is installed between the outer rods 7 on both sides, a first motor 9 is installed on the shaft seat 4, a driving pulley 10 is installed at the output end of the first motor 9, and a belt 11 is installed between the driving pulley 10 and the driven pulley 5. In this embodiment, when the chucks 8 on both sides clamp and fix the circular saw blade, the driving pulley 10 is driven to rotate by the output end of the first motor 9, and the driving pulley 10 drives the driven pulley 5 to rotate through the belt 11, and the driven pulley 5 drives the chuck 8 to rotate through the inner rod 6 and the outer rod 7, so that the clamped circular saw blade can be turned over.
[0023] Specifically, a second motor 12 is installed on the shaft seat 4, a screw rod 13 is installed on the output end of the second motor 12, a limit frame 14 is fixed on the shaft seat 4, and a threaded tube 15 is slidably connected inside the limit frame 14. In this embodiment, the screw rod 13 is driven to rotate by the output end of the second motor 12, and the screw rod 13 drives the chuck 8 to move horizontally through the threaded tube 15, so that the chucks 8 on both sides can clamp and fix the circular saw blade placed on the jig 3.
[0024] Specifically, the inside of the threaded barrel 15 is threadedly connected to the screw rod 13 . In this embodiment, the threaded barrel 15 is limited by the limit frame 14 , so that when the screw rod 13 rotates, it can drive the threaded barrel 15 to slide along the inside of the limit frame 14 .
[0025] Specifically, cylinders 16 are installed on both sides of the three-axis machine tool 1, and the output ends of the cylinders 16 are connected to the shaft seat 4. In this embodiment, the shaft seat 4 can be driven to rise and fall by the output ends of the cylinders 16, so that the shaft seats 4 on both sides cooperate with the circular saw blades clamped and fixed between the chucks 8 on both sides to rise and fall together.
[0026] Specifically, a bracket 17 is fixed on the top of the fixture 3 , and a groove 18 is formed on the bracket 17 . In this embodiment, the circular saw blade can be placed in the groove 18 on the bracket 17 for positioning.
[0027] Specifically, the jig 3 is fixed to the workbench of the three-axis machine tool 1 by bolts. In this embodiment, the jig 3 can be disassembled and assembled from the three-axis machine tool 1, and the jig 3 of suitable specifications can be replaced according to the size of the circular saw blade to be processed.
[0028] The working principle and use process of the utility model are as follows: first, the circular saw blade can be placed inside the embedded groove 18 on the bracket 17 for positioning, and then the screw rod 13 is driven to rotate by the output end of the second motor 12, and the screw rod 13 drives the chuck 8 to move horizontally through the threaded tube 15, so that the chucks 8 on both sides can clamp and fix the circular saw blade placed on the fixture 3, and the grinder 2 can be driven by the three-axis machine tool 1 to grind the circular saw blade; when the single-sided grinding of the circular saw blade is completed and needs to be turned over, the output end of the cylinder 16 is extended to drive the shaft seat 4, so that the shaft seats 4 on both sides cooperate with the chucks on both sides. 8, the circular saw blade clamped and fixed between them rises upward; then, the output end of the first motor 9 drives the active pulley 10 to rotate, the active pulley 10 drives the driven pulley 5 to rotate through the belt 11, and the driven pulley 5 drives the chuck 8 to rotate through the inner rod 6 and the outer rod 7, so that the clamped circular saw blade can be turned over; finally, the output end of the cylinder 16 contracts and drives the shaft seat 4, so that the shaft seats 4 on both sides cooperate with the circular saw blade clamped and fixed between the chucks 8 on both sides to move downward, until the turned circular saw blade is again embedded in the groove 18 on the bracket 17 for positioning.
[0029] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A circular saw blade machining and forging device, comprising a three-axis machine tool (1), characterized in that: The three-axis machine tool (1) is provided with a grinder (2), a jig (3) is installed on the workbench of the three-axis machine tool (1), shaft seats (4) are provided on both sides of the three-axis machine tool (1), a driven pulley (5) is rotatably connected to the shaft seat (4), inner rods (6) are fixed on both sides of the driven pulley (5), an outer rod (7) is sleeved on the inner rod (6), a chuck (8) is installed between the outer rods (7) on both sides, a first motor (9) is installed on the shaft seat (4), a driving pulley (10) is installed at the output end of the first motor (9), and a belt (11) is installed between the driving pulley (10) and the driven pulley (5).
2. A circular saw blade processing and forging device according to claim 1, characterized in that: A second motor (12) is mounted on the shaft seat (4), a screw rod (13) is mounted on the output end of the second motor (12), a limiting frame (14) is fixed on the shaft seat (4), and a threaded cylinder (15) is slidably connected inside the limiting frame (14).
3. A circular saw blade processing and forging device according to claim 2, characterized in that: The interior of the threaded barrel (15) is threadedly connected to the screw rod (13).
4. The circular saw blade processing and forging device according to claim 1, characterized in that: Cylinders (16) are installed on both sides of the three-axis machine tool (1), and the output ends of the cylinders (16) are connected to the shaft seats (4).
5. The circular saw blade processing and forging device according to claim 1, characterized in that: A bracket (17) is fixed on the top of the jig (3), and an embedding groove (18) is provided on the bracket (17).
6. The circular saw blade processing and forging device according to claim 1, characterized in that: The jig (3) is fixed on the workbench of the three-axis machine tool (1) by means of bolts.