A circular saw blade opening processing device
By designing an automated circular saw blade processing opening device, the differential chain line, positioning mechanism and surface pressure fixing mechanism are used to achieve automatic loading, positioning and fixing, which solves the problems of low efficiency and safety hazards in the prior art, improves processing efficiency and safety, and is suitable for assembly line production.
Patent Information
- Application Number
- CN202420820149.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-19
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2034-04-19
AI Technical Summary
The existing circular saw blade opening device is inefficient during loading and unloading, and the circular saw blade is highly heated due to high speed friction during unloading, which poses safety hazards.
A circular saw blade processing opening device is designed, and the differential chain wire is used for automatic loading and unloading. The positioning mechanism and the surface pressure fixing mechanism are combined to achieve stable positioning and fixing of the circular saw blade, and automatic hole processing is achieved through the hole opening mechanism.
It improves the efficiency and safety of circular saw blade processing, realizes automated production, and is suitable for the processing assembly line of circular saw blades, ensuring processing accuracy and stable performance.
Smart Images

Figure CN222696632U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of circular saw blade processing, and in particular relates to a circular saw blade processing opening device. Background Art
[0002] The general material of circular saw blades is mainly used for cutting low-hardness carbon steel and non-ferrous metal rods and pipes. During the processing of circular saw blades, it is necessary to drill a mounting hole at the center of the circular saw blade;
[0003] At present, a drilling machine is usually used to perform hole drilling on a circular saw blade. After the blank is fixed with a special fixture, a drill is used to perform hole drilling, such as the Chinese utility model patent "A hole drilling device for circular saw blade production" with announcement number: CN218639051U;
[0004] However, when using the existing circular saw blade drilling device for production and processing, the loading and unloading of the circular saw blade needs to be done manually by the staff, which is inefficient. Especially when unloading, the circular saw blade will generate high heat due to the high-speed friction between the drill bit and the circular saw blade, and there is a great safety hazard in unloading.
[0005] In order to solve the above problems, the present application proposes a circular saw blade opening processing device. Utility Model Content
[0006] In order to solve the above problems existing in the prior art, the utility model provides a circular saw blade opening processing device, which has the characteristics of easy use and high processing efficiency.
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a circular saw blade processing opening device, comprising a frame, a differential chain line, a positioning mechanism, a fixed top plate, a support column, a hole opening mechanism and a surface pressure fixing mechanism;
[0008] The differential chain is installed on the frame to convey the circular saw blade blank to be punched;
[0009] The positioning mechanism includes a supporting plate, a positioning hole, a No. 1 hydraulic cylinder, a front positioning plate, a rear positioning plate, a No. 1 L-shaped bracket and a threaded rod, the No. 1 hydraulic cylinder is installed on the frame, the supporting plate is fixed to the top end of the piston rod of the No. 1 hydraulic cylinder, and a positioning hole is opened on the supporting plate, the front positioning plate is fixed to the head end of the bottom surface of the supporting plate, the No. 1 L-shaped bracket is fixed to the tail end of the bottom surface of the supporting plate, the threaded rod is rotatably installed between the vertical part of the No. 1 L-shaped bracket and the supporting plate, and the threaded rod passes through the rear positioning plate and is connected to the rear positioning plate by screwing;
[0010] The fixed top plate is supported and fixed on the frame by supporting columns, and two groups of the surface pressure fixing mechanisms are symmetrically fixed on the bottom surface of the fixed top plate, and the surface pressure fixing mechanism includes a No. 2 L-shaped bracket, a clamping plate and a No. 3 hydraulic cylinder, the No. 2 L-shaped bracket is fixed to the bottom surface of the fixed top plate, the No. 3 hydraulic cylinder is installed on the horizontal part of the No. 2 L-shaped bracket, and the piston rod of the No. 3 hydraulic cylinder passes through the horizontal part of the No. 2 L-shaped bracket and is fixedly connected to the clamping plate;
[0011] The hole-opening mechanism includes a lower connecting plate, an upper connecting plate, a connecting column, a driving motor, a drill bit and a No. 2 hydraulic cylinder. The No. 2 hydraulic cylinder is installed on the fixed top plate, and the piston rod of the No. 2 hydraulic cylinder passes through the fixed top plate and is fixedly connected to the upper connecting plate. The lower connecting plate is fixed to the bottom of the upper connecting plate by a connecting column. The drill bit is rotatably installed on the bottom surface of the lower connecting plate, and the driving motor is installed on the lower connecting plate to drive the drill bit to rotate.
[0012] As a preferred technical solution of the present utility model, a guide rod penetrating the rear positioning plate is fixed between the vertical portion of the No. 1 L-shaped bracket and the supporting plate.
[0013] As a preferred technical solution of the utility model, a knob is fixed on one end of the threaded rod away from the supporting plate.
[0014] As a preferred technical solution of the utility model, a guide column No. 1 that passes through the fixed top plate is fixed on the upper connecting plate.
[0015] As a preferred technical solution of the utility model, a No. 2 guide column arranged to penetrate the horizontal part of the No. 2 L-shaped bracket is fixed on the clamping plate.
[0016] As a preferred technical solution of the utility model, a rubber pad is bonded and fixed to the bottom surface of the pressing plate.
[0017] Compared with the prior art, the beneficial effects of the utility model are as follows: the circular saw blade processing opening device of the utility model transports the circular saw blade through a differential chain line to realize automatic loading and unloading, and the processing efficiency and processing safety are greatly improved, and it is suitable for the processing line of circular saw blades; the circular saw blade is positioned by a positioning mechanism, and is pressed and fixed by a surface pressure fixing mechanism, and the hole is opened by a hole opening mechanism, and the stable performance and processing accuracy are high.
[0018] Other additional advantages and beneficial effects of the present application will be given in part in the following description, and in part will become apparent from the following description, or will be understood through the practice of the present application. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0020] Figure 1 It is a schematic diagram of the structure of the utility model;
[0021] Figure 2 This is a schematic diagram of the axonometric structure of the positioning mechanism in the utility model;
[0022] Figure 3 It is a schematic diagram of the axonometric structure of the hole opening mechanism and the surface pressure fixing mechanism in the utility model;
[0023] In the figure: 1. frame; 2. differential chain line; 3. positioning mechanism; 4. fixed top plate; 5. support column; 6. hole opening mechanism; 7. surface pressure fixing mechanism; 8. support plate; 9. positioning hole; 10. No. 1 hydraulic cylinder; 11. front positioning plate; 12. rear positioning plate; 13. No. 1 L-shaped bracket; 14. threaded rod; 15. knob; 16. guide rod; 17. lower connecting plate; 18. upper connecting plate; 19. connecting column; 20. driving motor; 21. drill bit; 22. No. 2 hydraulic cylinder; 23. No. 1 guide column; 24. No. 2 L-shaped bracket; 25. clamping plate; 26. No. 3 hydraulic cylinder; 27. No. 2 guide column; 28. rubber pad. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] See also Figure 1-Figure 3 , the utility model provides the following technical solutions: a circular saw blade processing opening device, including a frame 1, and also including a differential chain line 2, a positioning mechanism 3, a fixed top plate 4, a support column 5, a hole opening mechanism 6 and a surface pressure fixing mechanism 7;
[0026] By the attached Figure 1 As shown, in this embodiment, the differential chain line 2 is installed on the frame 1 for conveying the circular saw blade blank to be punched. Therefore, when in use, the circular saw blade blank to be processed is conveyed and loaded through the differential chain line 2;
[0027] By the attached Figure 1 and attached Figure 2As shown, in this embodiment, the positioning mechanism 3 includes a supporting plate 8, a positioning hole 9, a No. 1 hydraulic cylinder 10, a front positioning plate 11, a rear positioning plate 12, a No. 1 L-shaped bracket 13 and a threaded rod 14. The No. 1 hydraulic cylinder 10 is installed on the frame 1, the supporting plate 8 is fixed to the top of the piston rod of the No. 1 hydraulic cylinder 10, and a positioning hole 9 is opened on the supporting plate 8. The front positioning plate 11 is fixed to the front end of the bottom surface of the supporting plate 8, the No. 1 L-shaped bracket 13 is fixed to the rear end of the bottom surface of the supporting plate 8, and the threaded rod 14 is rotatably installed on the No. 1 L-shaped bracket. Between the vertical part of the bracket 13 and the support plate 8, the threaded rod 14 penetrates the rear positioning plate 12 and is connected to the rear positioning plate 12 by screwing, and the No. 1 hydraulic cylinder 10 is started to push the support plate 8 upward, so that the top surface of the support plate 8 is close to or flush with the top surface of the differential chain line 2. When the circular saw blade is transported to the opening position, it will be intercepted and positioned by the rear positioning plate 12. After that, the No. 1 hydraulic cylinder 10 pushes the support plate 8 to continue to move upward, lifting the circular saw blade blank. At this time, the front positioning plate 11 is extended to intercept the subsequent circular saw blade blank;
[0028] When necessary, the threaded rod 14 can be rotated to make the rear positioning plate 12 move horizontally under the action of the thread rotation, so as to adjust the position of the rear positioning plate 12 to adapt to circular saw blade blanks of different sizes.
[0029] By the attached Figure 1 and attached Figure 3 As shown, in this embodiment, the fixed top plate 4 is supported and fixed on the frame 1 by the support column 5, and two sets of surface pressure fixing mechanisms 7 are symmetrically fixed on the bottom surface of the fixed top plate 4, and the surface pressure fixing mechanism 7 includes a No. 2 L-shaped bracket 24, a clamping plate 25 and a No. 3 hydraulic cylinder 26. The No. 2 L-shaped bracket 24 is fixed to the bottom surface of the fixed top plate 4, and the No. 3 hydraulic cylinder 26 is installed on the horizontal part of the No. 2 L-shaped bracket 24, and the piston rod of the No. 3 hydraulic cylinder 26 penetrates the horizontal part of the No. 2 L-shaped bracket 24 and is fixedly connected with the clamping plate 25. The No. 3 hydraulic cylinder 26 is started to push the clamping plate 25 downward, and the clamping plate 25 is used to clamp the circular saw blade blank to ensure the stability of the circular saw blade blank;
[0030] By the attached Figure 1 and attached Figure 3 As shown, in this embodiment, the hole opening mechanism 6 includes a lower connecting plate 17, an upper connecting plate 18, a connecting column 19, a driving motor 20, a drill bit 21 and a No. 2 hydraulic cylinder 22. The No. 2 hydraulic cylinder 22 is installed on the fixed top plate 4, and the piston rod of the No. 2 hydraulic cylinder 22 passes through the fixed top plate 4 and is fixedly connected to the upper connecting plate 18. The lower connecting plate 17 is fixed to the bottom of the upper connecting plate 18 by means of the connecting column 19. The drill bit 21 is rotatably installed on the bottom surface of the lower connecting plate 17. The driving motor 20 is installed on the lower connecting plate 17 to drive the drill bit 21 to rotate. The driving motor 20 is started to drive the drill bit 21 to rotate, and the No. 2 hydraulic cylinder 22 is started to push the drill bit 21 downward, thereby realizing the hole opening processing of the circular saw blade blank.
[0031] By the attached Figure 1 and attached Figure 2 As shown, as an optional embodiment, in this embodiment, a guide rod 16 is fixed between the vertical portion of the No. 1 L-shaped bracket 13 and the supporting plate 8 and is arranged to pass through the rear positioning plate 12 for guiding the rear positioning plate 12 to improve the stability of the rear positioning plate 12.
[0032] By the attached Figure 1 and attached Figure 2 As shown, as an optional embodiment, in this embodiment, a knob 15 is fixed to one end of the threaded rod 14 away from the supporting plate 8, and the threaded rod 14 can be easily rotated by using the knob 15.
[0033] By the attached Figure 1 and attached Figure 3 As shown, as an optional embodiment, in this embodiment, a guide column 23 is fixed on the upper connecting plate 18 and is arranged to pass through the fixed top plate 4, which is used to guide the upper connecting plate 18 to ensure the stability of the upper connecting plate 18, the connecting column 19, the lower connecting plate 17, the driving motor 20 and the drill bit 21.
[0034] By the attached Figure 1 and attached Figure 3 As shown, as an optional embodiment, in this embodiment, a second guide column 27 penetrating the horizontal portion of the second L-shaped bracket 24 is fixed on the clamping plate 25 to guide the clamping plate 25 and improve the stability of the clamping plate 25.
[0035] By the attached Figure 1 and attached Figure 3 As shown, as an optional embodiment, in this embodiment, a rubber pad 28 is bonded and fixed to the bottom surface of the pressing plate 25, which has flexibility and anti-slip effects, thereby ensuring the stability and safety of the circular saw blade blank.
[0036] Working principle and use process of the utility model: When the circular saw blade processing opening device of the utility model is used, the circular saw blade blank to be processed is transported and loaded through the differential chain line 2;
[0037] Start the No. 1 hydraulic cylinder 10 to push the support plate 8 upward, so that the top surface of the support plate 8 is close to or flush with the top surface of the differential chain line 2. When the circular saw blade is transported to the hole opening position, it will be intercepted and positioned by the rear positioning plate 12. Then the No. 1 hydraulic cylinder 10 pushes the support plate 8 to continue to move upward, lifting the circular saw blade blank. At this time, the front positioning plate 11 extends to intercept the subsequent circular saw blade blank;
[0038] The No. 3 hydraulic cylinder 26 is started to push the pressing plate 25 downward, and the pressing plate 25 is used to press the circular saw blade blank to ensure the stability of the circular saw blade blank;
[0039] The driving motor 20 is started to drive the drill bit 21 to rotate, and the No. 2 hydraulic cylinder 22 is started to push the drill bit 21 downward, so that the hole opening processing of the circular saw blade blank can be realized;
[0040] After the processing is completed, the No. 1 hydraulic cylinder 10 is started to pull the support plate 8 downward, so that the circular saw blade moves downward, and the differential chain line 2 is started. When the circular saw blade moves downward to the position of the differential chain line 2, it will be supported by the differential chain line 2, and the support plate 8 continues to move downward to separate the rear positioning plate 12 from the circular saw blade. The differential chain line 2 automatically transports and unloads the circular saw blade, and at the same time, the circular saw blade blank on the front side moves to the hole opening position. This cycle can be repeated to achieve continuous circular saw blade blank hole opening processing;
[0041] The circular saw blade is transported by the differential chain line 2 to realize automatic loading and unloading, which greatly improves the processing efficiency and safety, and is suitable for the processing line of circular saw blades; the circular saw blade is positioned by the positioning mechanism 3, and is pressed and fixed by the surface pressure fixing mechanism 7, and the hole opening is realized by the hole opening mechanism 6, with high stability and processing accuracy.
[0042] It should be noted that hydraulic cylinder No. 1 10, drive motor 20, hydraulic cylinder No. 2 22 and hydraulic cylinder No. 3 26 are all conventional commercially available equipment with built-in power switches. Those skilled in the art can make routine selections based on usage requirements. Their working principles are common knowledge known to those skilled in the art and have been fully disclosed in the prior art, and will not be elaborated in this article.
[0043] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A circular saw blade opening processing device, comprising a frame (1), characterized in that: It also includes a differential chain line (2), a positioning mechanism (3), a fixed top plate (4), a support column (5), a hole opening mechanism (6) and a surface pressure fixing mechanism (7); The differential chain (2) is mounted on the frame (1) and is used to transport the circular saw blade blank to be drilled; The positioning mechanism (3) comprises a supporting plate (8), a positioning hole (9), a No. 1 hydraulic cylinder (10), a front positioning plate (11), a rear positioning plate (12), a No. 1 L-shaped bracket (13) and a threaded rod (14); the No. 1 hydraulic cylinder (10) is mounted on the frame (1); the supporting plate (8) is fixed to the top end of the piston rod of the No. 1 hydraulic cylinder (10); and a positioning hole (9) is provided on the supporting plate (8); the front positioning plate (11) is fixed to the front end of the bottom surface of the supporting plate (8); the No. 1 L-shaped bracket (13) is fixed to the rear end of the bottom surface of the supporting plate (8); the threaded rod (14) is rotatably mounted between the vertical portion of the No. 1 L-shaped bracket (13) and the supporting plate (8); and the threaded rod (14) passes through the rear positioning plate (12) and is connected to the rear positioning plate (12) by threaded engagement; The fixed top plate (4) is supported and fixed on the frame (1) by means of a support column (5); two sets of the surface pressure fixing mechanisms (7) are symmetrically fixed on the bottom surface of the fixed top plate (4); and the surface pressure fixing mechanisms (7) include a No. 2 L-shaped bracket (24), a clamping plate (25) and a No. 3 hydraulic cylinder (26); the No. 2 L-shaped bracket (24) is fixed on the bottom surface of the fixed top plate (4); the No. 3 hydraulic cylinder (26) is installed on the horizontal part of the No. 2 L-shaped bracket (24); and the piston rod of the No. 3 hydraulic cylinder (26) penetrates the horizontal part of the No. 2 L-shaped bracket (24) and is fixedly connected to the clamping plate (25); The hole-opening mechanism (6) comprises a lower connecting plate (17), an upper connecting plate (18), a connecting column (19), a driving motor (20), a drill bit (21) and a No. 2 hydraulic cylinder (22); the No. 2 hydraulic cylinder (22) is mounted on the fixed top plate (4), and a piston rod of the No. 2 hydraulic cylinder (22) passes through the fixed top plate (4) and is fixedly connected to the upper connecting plate (18); the lower connecting plate (17) is fixed below the upper connecting plate (18) by means of a connecting column (19); the drill bit (21) is rotatably mounted on the bottom surface of the lower connecting plate (17); and the driving motor (20) is mounted on the lower connecting plate (17) and is used to drive the drill bit (21) to rotate.
2. A circular saw blade opening processing device according to claim 1, characterized in that: A guide rod (16) penetrating the rear positioning plate (12) is fixed between the vertical portion of the No. 1 L-shaped bracket (13) and the support plate (8).
3. The circular saw blade opening processing device according to claim 1, characterized in that: A knob (15) is fixed to one end of the threaded rod (14) away from the supporting plate (8).
4. The circular saw blade opening processing device according to claim 1, characterized in that: A guide column (23) is fixed on the upper connecting plate (18) and is arranged to penetrate the fixed top plate (4).
5. The circular saw blade opening processing device according to claim 1, characterized in that: A second guide column (27) is fixed on the pressing plate (25) and is arranged to pass through the horizontal portion of the second L-shaped bracket (24).
6. The circular saw blade opening processing device according to claim 1, characterized in that: A rubber pad (28) is bonded and fixed to the bottom surface of the pressing plate (25).
Citation Information
Patent Citations
Hole opening device for circular saw blade production
CN218639051U