A high-efficiency forming device for clamping

Abstract

The utility model provides a clamp efficient forming device, which relates to the technical field of clamp production devices, including: a grinding mechanism, a forming mechanism is arranged on one side of the outer wall of the grinding mechanism, the grinding mechanism includes two support plates, a group of guide rollers and a first polishing roller are movably inserted between the opposite sides of the two support plates, a first motor and a second motor are fixedly installed on one side of the outer wall of one of the two support plates, the output end of the first motor is fixedly connected to one end of the outer wall of one of the guide rollers, the output end of the second motor is fixedly connected to one end of the outer wall of the first polishing roller, and a transmission belt is connected between the outer walls of a group of guide rollers. By arranging the grinding mechanism at the front end of the forming mechanism, the grinding mechanism can polish the iron sheet before forming, so that the burrs on the surface of the iron sheet can be polished, and there is no need to manually polish the iron sheet, which can not only improve the efficiency of clamp forming, but also improve the effect of burr removal.

Description

Technical Field

[0001] The utility model relates to the technical field of clamp production devices, in particular to a clamp high-efficiency forming device. Background Art

[0002] The clamp is formed by joining together a left and a right half of the clamp. Both the left and the right half of the clamp are in the shape of a semicircle, with both ends of the semicircle bent outward to form a mounting ear each. The clamp is mostly formed by stamping a piece of iron sheet.

[0003] In the prior art, during the production of the clamp, burrs are generated in the iron sheet during the cutting process. In order not to affect the quality of the clamp, it is usually manually polished to remove the burrs. However, the manual polishing method is not only inefficient, but also has a poor deburring effect, so a new forming device is needed. Utility Model Content

[0004] The utility model mainly provides a hoop forming device which is convenient for deburring and has high efficiency.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical solution: a clamp high-efficiency forming device, comprising: a grinding mechanism, a forming mechanism is arranged on one side of the outer wall of the grinding mechanism;

[0006] The grinding mechanism includes two support plates, a group of guide rollers and a first polishing roller are movably inserted between opposite sides of the two support plates, a first motor and a second motor are fixedly installed on one side of the outer wall of one of the two support plates, an output end of the first motor is fixedly connected to one end of the outer wall of one of the guide rollers, an output end of the second motor is fixedly connected to one end of the outer wall of the first polishing roller, a transmission belt is transmission-connected between the outer walls of a group of guide rollers, sliders are movably embedded in the inner walls of the two support plates, a second polishing roller is movably inserted between opposite sides of the two sliders, a third motor is fixedly installed on one side of the outer wall of one of the two sliders, and the output end of the third motor is fixedly connected to one end of the outer wall of the second polishing roller.

[0007] Preferably, the forming mechanism includes a support frame, a hydraulic rod is fixedly installed at the top center of the support frame, an upper pressing mold is fixedly installed at the bottom of the hydraulic rod, a bottom plate is fixedly installed at the bottom of the support frame, a lower pressing mold is fixedly installed on the top of the bottom plate, two punching nails are fixedly installed on the bottom of the upper pressing mold, two circular holes are opened on the top of the lower pressing mold, and the two circular holes correspond to the two punching nails, so that the iron sheet can be pressed conveniently under the action of the forming mechanism to finally form a hoop.

[0008] Preferably, a second electric push rod is fixedly mounted on one side of the inner wall of the support frame, and a finished product box is placed at the bottom of the base plate, so that the clamp can be pushed into the finished product box under the action of the second electric push rod.

[0009] Preferably, a guide plate is fixedly installed between opposite sides of the support frame, two third electric push rods are fixedly installed on the top of the support frame, a fourth electric push rod is fixedly installed on the output ends of the two third electric push rods, and an L-shaped plate is fixedly installed on the bottom of the fourth electric push rod, so as to facilitate pushing the iron sheet onto the pressing mold under the action of the third electric push rod box and the fourth electric push rod.

[0010] Preferably, electric telescopic rods are fixedly mounted on the tops of the two support plates, and output ends of the two electric telescopic rods are respectively fixedly connected to the tops of the two sliders, so as to facilitate changing the height of the slider under the action of the electric telescopic rods.

[0011] Preferably, a first electric push rod is fixedly mounted on the top of the two support plates, and a limiting plate is fixedly sleeved on the output ends of the two first electric push rods, so as to facilitate limiting the iron sheet under the action of the first electric push rods.

[0012] Preferably, the support frame is fixedly mounted on one side of the outer wall of the two support plates.

[0013] Compared with the prior art, the advantages and positive effects of the utility model are:

[0014] 1. In the utility model, a grinding mechanism is provided at the front end of the forming mechanism, which can polish the iron sheet before forming, so that the burrs on the surface of the iron sheet can be polished, and there is no need to manually polish the iron sheet, which can not only improve the efficiency of the clamp forming, but also improve the effect of burr removal, thereby solving the problems raised in the above background.

[0015] 2. In the utility model, by arranging punching nails at the bottom of the upper pressing mold, the clamp can be punched during the clamp forming process, and there is no need to punch holes in the clamp additionally, which can not only save labor costs but also improve the efficiency of clamp production. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 The utility model provides a main structural stereogram of a clamping hoop efficient forming device;

[0017] Figure 2 The utility model provides a structural stereogram of a grinding mechanism in a clamp high-efficiency forming device;

[0018] Figure 3 The utility model provides a structural stereogram of the main view of the forming mechanism in a clamp high-efficiency forming device;

[0019] Figure 4 The utility model provides a structural stereogram of the forming mechanism part of a clamp high-efficiency forming device.

[0020] Legend: 1. Grinding mechanism; 101. Support plate; 102. Guide roller; 103. First motor; 104. Conveyor belt; 105. First polishing roller; 106. Second motor; 107. Slider; 108. Second polishing roller; 109. Third motor; 110. Electric telescopic rod; 111. First electric push rod; 112. Limiting plate; 2. Forming mechanism; 201. Support frame; 202. Hydraulic rod; 203. Upper pressing mold; 204. Bottom plate; 205. Lower pressing mold; 206. Punching nail; 207. Round hole; 208. Second electric push rod; 209. Finished product box; 210. Guide plate; 211. Third electric push rod; 212. Fourth electric push rod; 213. L-shaped plate. DETAILED DESCRIPTION

[0021] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.

[0022] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.

[0023] See also Figure 1-Figure 4 The utility model provides a technical solution: a clamp efficient forming device, comprising: a grinding mechanism 1, a forming mechanism 2 is arranged on one side of the outer wall of the grinding mechanism 1;

[0024] The grinding mechanism 1 includes two support plates 101, a group of guide rollers 102 and a first polishing roller 105 are movably inserted between opposite sides of the two support plates 101, a first motor 103 and a second motor 106 are fixedly installed on one side of the outer wall of one of the two support plates 101, the output end of the first motor 103 is fixedly connected to one end of the outer wall of one of the guide rollers 102, the output end of the second motor 106 is fixedly connected to one end of the outer wall of the first polishing roller 105, a transmission belt 104 is transmission-connected between the outer walls of a group of guide rollers 102, sliders 107 are movably embedded in the inner walls of the two support plates 101, a second polishing roller 108 is movably inserted between opposite sides of the two sliders 107, a third motor 109 is fixedly installed on one side of the outer wall of one of the two sliders 107, and the output end of the third motor 109 is fixedly connected to one end of the outer wall of the second polishing roller 108.

[0025] like Figure 1 , Figure 3 and Figure 4 As shown, the forming mechanism 2 includes a support frame 201, a hydraulic rod 202 is fixedly installed at the top center of the support frame 201, an upper pressing mold 203 is fixedly installed at the bottom of the hydraulic rod 202, a bottom plate 204 is fixedly installed at the bottom of the support frame 201, a lower pressing mold 205 is fixedly installed on the top of the bottom plate 204, two punching nails 206 are fixedly installed at the bottom of the upper pressing mold 203, and two circular holes 207 are provided on the top of the lower pressing mold 205, and the two circular holes 207 correspond to the two punching nails 206. By starting the hydraulic rod 202, the upper pressing mold 203 can be pressed downward, and the iron sheet is placed between the upper pressing mold 203 and the lower pressing mold 205 at this time, so that the iron sheet can be die-cast into a hoop.

[0026] like Figure 1 , Figure 3 and Figure 4 As shown, a second electric push rod 208 is fixedly installed on one side of the inner wall of the support frame 201, and a finished product box 209 is placed at the bottom of the bottom plate 204. When the second electric push rod 208 is started, the clamp on the pressing mold 205 can be pushed into the finished product box 209.

[0027] like Figure 4 As shown, a guide plate 210 is fixedly installed between opposite sides of the support frame 201, two third electric push rods 211 are fixedly installed on the top of the support frame 201, a fourth electric push rod 212 is fixedly installed on the output ends of the two third electric push rods 211, and an L-shaped plate 213 is fixedly installed on the bottom of the fourth electric push rod 212. By starting the fourth electric push rod 212, the L-shaped plate 213 can be pressed downward until the L-shaped plate 213 is located at the front end of the iron sheet. By starting the third electric push rod 211, the iron sheet can be pushed forward through the L-shaped plate 213.

[0028] like Figure 1 and Figure 2 As shown, electric telescopic rods 110 are fixedly installed on the top of the two support plates 101, and the output ends of the two electric telescopic rods 110 are respectively fixedly connected to the tops of the two sliders 107. By starting the electric telescopic rods 110, the height of the slider 107 can be changed, thereby changing the distance between the second polishing roller 108 and the first polishing roller 105.

[0029] like Figure 1 and Figure 2 As shown, first electric push rods 111 are fixedly mounted on the tops of the two support plates 101, and the output ends of the two first electric push rods 111 are fixedly sleeved with limiting plates 112. When the first electric push rods 111 are started, the iron sheet can be limited.

[0030] like Figure 1As shown, the support frame 201 is fixedly installed on one side of the outer wall of the two support plates 101 .

[0031] The method of use and working principle of the device are as follows: when in use, first place the iron sheet on the conveyor belt 104, start the first motor 103, which will drive the guide roller 102 to rotate, thereby driving the conveyor belt 104 to rotate, so that the iron sheet can be transported forward, and then start the first electric push rod 111, the two limit plates 112 can limit the iron sheet, and then start the electric telescopic rod 110 to change the height of the slider 107, thereby changing the distance between the second polishing roller 108 and the first polishing roller 105, until the distance between the second polishing roller 108 and the first polishing roller 105 is equal to the iron sheet, and then start the second motor 106 and the third motor 109, which can drive the first polishing roller 108 to rotate. The smooth roller 105 and the second polishing roller 108 rotate to complete the deburring work of the iron sheet. The iron sheet will be squeezed on the guide plate 210. At this time, starting the fourth electric push rod 212 can press the L-shaped plate 213 downward until the L-shaped plate 213 is located at the front end of the iron sheet. Starting the third electric push rod 211 can push the iron sheet forward through the L-shaped plate 213, and the iron sheet will be pushed onto the lower pressing mold 205. Starting the hydraulic rod 202 can press the upper pressing mold 203 downward, so that the iron sheet can be die-cast into a clamp. Then starting the second electric push rod 208 can push the clamp on the lower pressing mold 205 into the finished product box 209. In summary, the problems raised in the above background are solved.

[0032] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.

Claims

1. A clamp efficient forming device, characterized in that: include: A grinding mechanism (1), wherein a molding mechanism (2) is arranged on one side of an outer wall of the grinding mechanism (1); The grinding mechanism (1) comprises two support plates (101), a group of guide rollers (102) and a first polishing roller (105) are movably inserted between opposite sides of the two support plates (101), a first motor (103) and a second motor (106) are fixedly mounted on one side of an outer wall of one of the two support plates (101), an output end of the first motor (103) is fixedly connected to one end of an outer wall of one of the guide rollers (102), an output end of the second motor (106) is fixedly connected to one end of an outer wall of the first polishing roller (105), a transmission belt (104) is transmission-connected between the outer walls of a group of guide rollers (102), a slider (107) is movably embedded in the inner walls of the two support plates (101), a second polishing roller (108) is movably inserted between opposite sides of the two sliders (107), a third motor (109) is fixedly mounted on one side of an outer wall of one of the two sliders (107), and an output end of the third motor (109) is fixedly connected to one end of an outer wall of the second polishing roller (108); The forming mechanism (2) comprises a support frame (201), a hydraulic rod (202) is fixedly mounted at the center of the top of the support frame (201), an upper pressing mold (203) is fixedly mounted at the bottom of the hydraulic rod (202), a bottom plate (204) is fixedly mounted at the bottom of the support frame (201), a lower pressing mold (205) is fixedly mounted at the top of the bottom plate (204), two punching nails (206) are fixedly mounted at the bottom of the upper pressing mold (203), and two round holes (207) are provided at the top of the lower pressing mold (205), and the two round holes (207) correspond to the two punching nails (206); A second electric push rod (208) is fixedly mounted on one side of the inner wall of the support frame (201), and a finished product box (209) is placed at the bottom of the bottom plate (204).

2. The clamp efficient forming device according to claim 1 is characterized in that: A guide plate (210) is fixedly mounted between opposite sides of the support frame (201), two third electric push rods (211) are fixedly mounted on the top of the support frame (201), fourth electric push rods (212) are fixedly mounted on the output ends of the two third electric push rods (211), and an L-shaped plate (213) is fixedly mounted on the bottom of the fourth electric push rod (212).

3. The clamp efficient forming device according to claim 2 is characterized in that: An electric telescopic rod (110) is fixedly mounted on the top of each of the two support plates (101), and the output ends of the two electric telescopic rods (110) are respectively fixedly connected to the tops of the two sliding blocks (107).

4. The clamp efficient forming device according to claim 3 is characterized in that: A first electric push rod (111) is fixedly mounted on the top of each of the two support plates (101), and a limit plate (112) is fixedly sleeved on the output ends of each of the two first electric push rods (111).

5. The clamp efficient forming device according to claim 4 is characterized in that: The support frame (201) is fixedly mounted on one side of the outer wall of the two support plates (101).

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