A groove fixture for processing the end faces of reducers

By designing an automated clamping mechanism including slide chutes, sliders, mounting rods, fixing rods, arc-shaped fixing plates and pump and air components, the waste of labor and time caused by the manual rotation of screws by existing reducer tube processing fixtures is solved, and efficient clamping and processing of both ends of the reducer tubes is achieved.

CN222697151UActive Publication Date: 2025-04-01SHANDONG YUANDA FIRE TECH CO LTD
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Patent Information

Application Number
CN202420337513.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-23
Publication Date
2025-04-01
Estimated Expiration
2034-02-23

AI Technical Summary

Technical Problem

The existing reducer tube processing fixtures require manual rotation of the screw when clamping the reducer tube, resulting in a waste of manpower and time, and the clamping is not efficient enough.

Method used

A clamping mechanism including a slide chute, a slider, a mounting rod, a fixing rod, a curved fixing plate and a pump and air assembly is designed, and the arc-shaped fixing plate is driven to fit the inner wall of the reducer tube through an electric push rod to achieve automatic clamping.

Benefits of technology

The reduction tube size and high-efficiency clamping at the same time is achieved, reducing labor waste, improving processing efficiency, and protecting the inner wall of the reduction tube through spring buffering to avoid deformation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a groove clamp for processing the end faces of the large and small heads of a reducer, comprising a base, the upper end of which is fixedly connected to a workbench, a clamping mechanism, the clamping mechanism comprising a slide, a slider, a mounting rod, a fixing rod, a mounting block, a vertical groove, a vertical rod, an arc block, a groove, an arc fixing plate and an air pumping assembly, the upper end of the workbench is provided with a slide, the inner wall of the slide is symmetrically slidably connected to two sliders, the upper ends of the two sliders are both fixedly connected to a mounting rod, the side wall of the mounting rod is fixedly connected to a fixing rod, the side wall of the fixing rod is fixedly connected to a mounting block, and the side wall of the mounting block is symmetrically provided with two vertical grooves. The utility model first sets the large and small ends of the reducer on the arc fixing plate, then drives the electric push rod to extend, pumps air into the vertical groove, and then can push the arc fixing plate to fit with the inner wall of the reducer, and then fix the reducer, and can simultaneously fix the large and small ends, and the fixing method is simple and convenient.
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Description

Technical Field

[0001] The utility model relates to the technical field of processing reducer pipes, in particular to a groove clamp for processing the end faces of reducer and reducer pipes. Background Art

[0002] A reducer is a type of pipe fitting used at the point where the pipe changes diameter. The commonly used forming processes are reducing and pressing, expanding and pressing, or reducing and expanding. For reducers of certain specifications, stamping can also be used.

[0003] When the existing reducer is processed, it needs to be clamped. Since the reducer has two ends, a large end and a small end, the existing clamp usually clamps the small end first and then the large end when clamping it. Moreover, when clamping, the screw is usually rotated manually to drive the clamping plates to approach each other for clamping. This clamping method wastes manpower and wastes time when clamping and removing.

[0004] Based on this, we propose a beveling fixture for processing the end faces of reducers. Utility Model Content

[0005] The utility model aims to solve the shortcomings in the prior art and provides a groove clamp for processing the end faces of the reducer and reducer of a reducer.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] A groove fixture for processing the end surface of a reducer, comprising a base, the upper end of which is fixedly connected to a workbench;

[0008] The clamping mechanism comprises a slide groove, a slider, a mounting rod, a fixing rod, a mounting block, a vertical groove, a vertical rod, an arc block, a groove, an arc fixing plate and an air pump assembly. A slide groove is provided at the upper end of the workbench, and two slide blocks are symmetrically and slidably connected to the inner wall of the slide groove. The upper ends of the two slide blocks are fixedly connected to the mounting rod, the side wall of the mounting rod is fixedly connected to the fixing rod, and the side wall of the fixing rod is fixedly connected to the mounting block. The side wall of the mounting block is symmetrically provided with two vertical grooves, and the inner walls of the two vertical grooves are sealed and slidably connected with vertical rods, the end of the vertical rod away from the mounting block is fixedly connected with an arc block, the side wall of the arc block is provided with a groove, the inner wall of the groove is slidably connected with an arc fixing plate, and the air pump assembly is installed on the base.

[0009] Preferably, the clamping mechanism further comprises a plurality of first springs fixedly connected to the inner wall of the groove, and the other ends of the plurality of first springs are fixedly connected to the arc-shaped fixing plate.

[0010] Preferably, the driving assembly includes a box body fixedly connected to the upper end of the base, the inner wall of the box body is sealingly and slidably connected with a sliding plug, a cavity is opened in the mounting block, the vertical grooves are connected to the cavity, and the box body is connected to the two cavities respectively through branch pipes.

[0011] Preferably, the driving assembly further comprises an electric push rod fixedly connected to the side wall of the box body, and the movable end of the electric push rod penetrates the side wall of the box body and is fixedly connected to the sliding plug.

[0012] Preferably, a limiting ring is fixedly connected to the inner wall of the vertical groove, and a second spring is fixedly connected between the limiting ring and the vertical rod.

[0013] Preferably, the inner wall of the slide groove is rotatably connected to a bidirectional lead screw, the side wall of the bidirectional lead screw is threadedly connected to two sliders, one end of the bidirectional lead screw passes through the side wall of the workbench and is fixedly connected to a hand, and a limit position assembly is installed on the hand.

[0014] Preferably, the limiting assembly comprises a threaded rod threadedly connected to the side wall of the handle, the side wall of the workbench is provided with a plurality of thread grooves, and the plurality of thread grooves are symmetrically arranged along the axis of the bidirectional lead screw.

[0015] The utility model has the following beneficial effects:

[0016] 1. By setting up a clamping mechanism, firstly, the large and small ends of the reducer are sleeved on the arc-shaped fixed plate, and then the electric push rod is driven to extend and pump air into the vertical groove, so that the arc-shaped fixed plate can be pushed to fit the inner wall of the reducer, and then the reducer is fixed. Both large and small ends can be fixed at the same time, and the fixing method is simple and convenient.

[0017] 2. By setting the first spring, when the arc-shaped fixing plate clamps the inner wall of the reducer, the first spring will be compressed first, thereby providing a buffer to prevent the inner wall of the reducer from being suddenly stressed and causing the reducer to be squeezed and deformed.

[0018] 3. By setting a bidirectional screw and a handle, the lateral distance between the arc-shaped fixed plates can be adjusted by turning the handle, and then different-diameter pipes of different lengths can be clamped and processed, which has a wider range of applications.

[0019] 4. By setting a limit assembly and rotating the threaded rod into the threaded groove, the rotation position of the bidirectional lead screw is limited, thereby preventing the bidirectional lead screw from rotating and driving the arc-shaped fixed plate to move, thereby causing the clamping of the reducer to fail. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a three-dimensional structural schematic diagram of a groove fixture for processing the end surface of the reducer head of a reducer pipe proposed by the utility model;

[0021] Figure 2 for Figure 1 A schematic cross-sectional view of the structure;

[0022] Figure 3 for Figure 1 A schematic diagram of the cross-sectional structure of the middle box;

[0023] Figure 4 for Figure 2 A magnified schematic diagram of the structure in the middle.

[0024] In the figure: 1 base, 2 workbench, 3 slide groove, 4 slider, 5 mounting rod, 6 fixing rod, 7 mounting block, 8 vertical groove, 9 vertical rod, 10 arc block, 11 groove, 12 arc fixing plate, 13 first spring, 14 box body, 141 cavity, 15 slide plug, 16 branch pipe, 17 electric push rod, 18 bidirectional lead screw, 19 hand, 20 threaded rod, 21 threaded groove, 22 limit ring, 23 second spring. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0026] Reference Figure 1-Figure 4 A groove fixture for processing the end surface of the reducer head of a reducer comprises a base 1, and a workbench 2 is fixedly connected to the upper end of the base 1;

[0027] The clamping mechanism includes a slide groove 3, a slider 4, a mounting rod 5, a fixing rod 6, a mounting block 7, a vertical groove 8, a vertical rod 9, an arc block 10, a groove 11, an arc fixing plate 12 and an air pump component. A slide groove 3 is provided at the upper end of the workbench 2. Two slide blocks 4 are symmetrically and slidably connected to the inner wall of the slide groove 3. The upper ends of the two slide blocks 4 are fixedly connected with the mounting rod 5. The side wall of the mounting rod 5 is fixedly connected with the fixing rod 6. The side wall of the fixing rod 6 is fixedly connected with the mounting block 7. The side wall of the mounting block 7 is symmetrically provided with two vertical grooves 8. The inner walls of the two vertical grooves 8 are sealed and slidably connected with the vertical rod 9. The end of the vertical rod 9 away from the mounting block 7 is fixedly connected with the arc block 10. The side wall of the arc block 10 is provided with a groove 11. The inner wall of the groove 11 is slidably connected with the arc fixing plate 12. A air pump component is installed on the base 1.

[0028] The clamping mechanism also includes a plurality of first springs 13 fixedly connected to the inner wall of the groove 11, and the other ends of the plurality of first springs 13 are fixedly connected to the arc-shaped fixing plate 12. When the arc-shaped fixing plate 12 clamps the inner wall of the reducer, the first springs 13 will be compressed first, thereby providing a buffer to prevent the inner wall of the reducer from being suddenly stressed and causing the reducer to be squeezed and deformed.

[0029] The driving assembly includes a box body 14 fixedly connected to the upper end of the base 1, and a sliding plug 15 is sealingly and slidably connected to the inner wall of the box body 14. A cavity 141 is opened in the mounting block 7, and the vertical grooves 8 are connected to the cavity 141. The box body 14 is connected to the two cavities 141 respectively through branch pipes 16, and the branch pipes 16 are made of hoses.

[0030] The driving assembly further includes an electric push rod 17 fixedly connected to the side wall of the box body 14 , and a movable end of the electric push rod 17 penetrates the side wall of the box body 14 and is fixedly connected to the sliding plug 15 .

[0031] It should be noted that a through hole is opened on the inner wall of the box body 14 close to the electric push rod 17. When the sliding plug 15 slides in a sealed manner, the through hole can balance the pressure inside the box body 14 to ensure that the sliding plug 15 can slide normally.

[0032] A limiting ring 22 is fixedly connected to the inner wall of the vertical groove 8 , and a second spring 23 is fixedly connected between the limiting ring 22 and the vertical rod 9 .

[0033] The inner wall of the slide groove 3 is rotatably connected with a bidirectional screw 18, and the side wall of the bidirectional screw 18 is threadedly connected with the two sliders 4. One end of the bidirectional screw 18 passes through the side wall of the workbench 2 and is fixedly connected with a hand 19, on which a limit position assembly is installed.

[0034] The limit assembly includes a threaded rod 20 threadedly connected to the side wall of the handle 19, and a plurality of thread grooves 21 are opened on the side wall of the workbench 2, and the plurality of thread grooves 21 are symmetrically arranged along the axis of the bidirectional lead screw 18. By rotating the threaded rod 20 into the thread groove 21, the rotation position of the bidirectional lead screw 18 is limited, thereby preventing the bidirectional lead screw 18 from rotating, driving the arc-shaped fixed plate 12 to move, and causing the clamping of the reducer to fail.

[0035] In the utility model, the small end of the reducer is firstly sleeved on the arc-shaped fixed plate 12, and then the handle 19 is rotated to drive the bidirectional lead screw 18 to rotate, drive the two sliders 4 to slide close to each other, and then drive the two mounting rods 5 to approach each other, drive the arc-shaped fixed plate 12 to approach each other, so that the large end of the reducer is also sleeved on the arc-shaped fixed plate 12 on the other side, and then the threaded rod 20 is turned into the corresponding threaded groove 21 to limit the rotation position of the bidirectional lead screw 18.

[0036] Then, the electric push rod 17 is driven to extend, driving the sliding plug 15 to slide in a sealed manner in the box body 14, and the air in the box body 14 is squeezed into the cavity 141 through the branch pipe 16, and then the air will enter the vertical groove 8, pushing the vertical rod 9 to slide outward, and then the arc-shaped fixing plate 12 will approach the inner wall of the reducer and fit with the inner wall of the reducer, thereby tightly clamping the reducer, and then the reducer can be processed.

[0037] After the processing is completed, it is only necessary to drive the electric push rod 17 to retract and drive the sliding plug 15 to reset, and then the air in the vertical groove 8 will be drawn back into the box body 14 through the branch pipe 16, and then the arc-shaped fixing plate 12 will be reset under the action of the second spring 23, and will no longer fit the inner wall of the reducer, so that the reducer can be removed.

[0038] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A groove fixture for processing the end surface of the reducer, characterized in that: include: A base (1), wherein the upper end of the base (1) is fixedly connected to a workbench (2); The clamping mechanism comprises a slide groove (3), a slider (4), a mounting rod (5), a fixing rod (6), a mounting block (7), a vertical groove (8), a vertical rod (9), an arc block (10), a groove (11), an arc fixing plate (12) and a pump air component. The upper end of the workbench (2) is provided with a slide groove (3), the inner wall of the slide groove (3) is symmetrically slidably connected to two sliders (4), the upper ends of the two sliders (4) are fixedly connected to the mounting rod (5), and the side wall of the mounting rod (5) is fixedly connected to A fixing rod (6), the side wall of the fixing rod (6) is fixedly connected to a mounting block (7), the side wall of the mounting block (7) is symmetrically provided with two vertical grooves (8), the inner walls of the two vertical grooves (8) are both sealed and slidably connected to vertical rods (9), one end of the vertical rod (9) away from the mounting block (7) is fixedly connected to an arc block (10), the side wall of the arc block (10) is provided with a groove (11), the inner wall of the groove (11) is slidably connected to an arc fixing plate (12), and a pump air assembly is installed on the base (1).

2. A groove fixture for processing the end surface of a reducer according to claim 1, characterized in that: in: The clamping mechanism further comprises a plurality of first springs (13) fixedly connected to the inner wall of the groove (11), and the other ends of the plurality of first springs (13) are all fixedly connected to the arc-shaped fixing plate (12).

3. A groove fixture for processing the end surface of a reducer according to claim 2, characterized in that: in: The invention also comprises a driving assembly, the driving assembly comprising a box body (14) fixedly connected to the upper end of the base (1), a sliding plug (15) being sealingly and slidably connected to the inner wall of the box body (14), a cavity (141) being provided in the mounting block (7), the vertical grooves (8) being connected to the cavity (141), and the box body (14) being connected to the two cavities (141) respectively through branch pipes (16).

4. A groove fixture for processing the end surface of a reducer according to claim 3, characterized in that: in: The drive assembly further comprises an electric push rod (17) fixedly connected to the side wall of the box body (14), wherein a movable end of the electric push rod (17) penetrates the side wall of the box body (14) and is fixedly connected to the sliding plug (15).

5. A groove fixture for processing the end surface of a reducer according to claim 4, characterized in that: in: The inner wall of the vertical groove (8) is fixedly connected to a limiting circular ring (22), and a second spring (23) is fixedly connected between the limiting circular ring (22) and the vertical rod (9).

6. A groove fixture for processing the end surface of a reducer according to claim 5, characterized in that: in: The inner wall of the slide groove (3) is rotatably connected to a bidirectional lead screw (18), the side wall of the bidirectional lead screw (18) is threadedly connected to two sliders (4), one end of the bidirectional lead screw (18) passes through the side wall of the workbench (2) and is fixedly connected to a hand (19), and a limit position assembly is installed on the hand (19).

7. A groove fixture for processing the end surface of a reducer according to claim 6, characterized in that: in: The limit assembly comprises a threaded rod (20) threadedly connected to the side wall of the handle (19), and the side wall of the workbench (2) is provided with a plurality of thread grooves (21), and the plurality of thread grooves (21) are symmetrically arranged along the axis of the bidirectional lead screw (18).