Automatic unloading device for finished injection molded parts
By designing the automatic cutting device for finished injection molded parts, and using the combination of conveyor belt and cutting wheel, automatic peeling of injection molded parts is achieved, solving the problem of low manual cutting efficiency in the prior art, and improving production efficiency and automation level.
Patent Information
- Application Number
- CN202421459036.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-25
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2034-06-25
AI Technical Summary
In the prior art, the process of unloading the finished product of injection molded parts mainly relies on manual operations, which cannot meet the needs of automated production, and at the same time increases the labor intensity of workers.
An automatic feeding device for finished injection molded parts is designed, including supporting seats, conveyor belts, clamping strips, cutting mechanisms and other components. The injection molded parts are conveyed through the conveyor belt, and the cutting wheel is used to cut at the connection between the remaining material and the injection molded parts to achieve automatic peeling of the injection molded parts.
It realizes automatic cutting of injection molded parts, improves production efficiency, reduces workers' labor intensity, and meets the needs of automated production.
Smart Images

Figure CN222697820U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of injection molding processing, in particular to an automatic unloading device for finished injection molding products. Background Art
[0002] Injection molding is a method of producing industrial products. Products usually use rubber injection molding and plastic injection molding. Injection molding can also be divided into injection molding and die casting. Injection molding machine is the main molding equipment that uses plastic molding molds to make plastic products of various shapes from thermoplastics or thermosetting materials. Injection molding is achieved through injection molding machines and molds.
[0003] After the injection molded parts are formed, the injection channel in the mold will form a connecting residual material and be taken out of the mold together with the finished product. After the injection molding is completed, the finished injection molded parts are connected to each other by the connecting residual material. At present, when removing the finished products from the connecting residual material, most of them are manually peeled off from the connecting residual material one by one. This method cannot meet the needs of automated production. At the same time, this method increases the labor intensity of workers. Therefore, we propose an automatic unloading device for finished injection molded parts to solve the above problems. Utility Model Content
[0004] The utility model provides an automatic unloading device for finished injection molded parts in view of the defects of the prior art that the finished products are peeled off from the connecting residual materials one by one by manual means, which cannot meet the demand of automated production and increases the labor intensity of workers.
[0005] The utility model is realized through the following technical solutions:
[0006] An automatic unloading device for finished injection molded parts, comprising a support seat, a material taking port is arranged on the support seat, and a support table is arranged on the upper end of the support seat, a conveyor belt is installed on the support table, and two unloading troughs connected to the material taking port are arranged on the support table, the two unloading troughs are respectively located on both sides of the conveyor belt, and clamping strips are fixed on both sides of the conveyor belt, and a plurality of clamping slots are arranged on the clamping strips;
[0007] A cutting mechanism is also fixed on the support table, and the cutting mechanism includes cylinders vertically fixed on both sides of the support table, a crossbeam is fixed between the top ends of the two cylinders, a double-threaded screw is rotatably installed inside the crossbeam, the double-threaded screw is driven by a servo motor fixed on the crossbeam, and both ends of the double-threaded screw are threadedly connected with mounting blocks, the mounting block is slidably connected to the crossbeam, and a mounting frame is fixed to the bottom end of the mounting block, a rotating shaft is rotatably installed on the bottom end of the mounting frame, a driving motor for driving the rotating shaft is fixed to the upper end of the mounting frame, and a cutting wheel is fixed to the outer end of the rotating shaft.
[0008] In a preferred embodiment of the utility model, the inner bottom surface of the material taking port is inclined toward the outlet direction, so that the injection molded parts after peeling can slide toward the outlet, which is convenient for taking out the injection molded parts.
[0009] In a preferred embodiment of the utility model, a stripping plate is provided at the output end of the conveyor belt, the stripping plate is installed on the support seat through a bracket, and the upper end of the stripping plate is inserted between the two clamping strips, and the upper end of the stripping plate is in contact with the conveyor belt. When the conveyor belt transports the connection residue of the stripped injection molded part to the tail end, the connection residue is stripped off from the clamping strip through the stripping plate.
[0010] In a preferred embodiment of the utility model, the double-threaded screw is a screw with clockwise and counterclockwise threads at both ends, and the two mounting blocks are respectively installed at the clockwise and counterclockwise threads. The two mounting blocks are driven to move closer to and away from each other through the rotation of the double-threaded screw.
[0011] In a preferred embodiment of the utility model, pulleys are fixed to the output end of the driving motor and one end of the rotating shaft, and the two pulleys are connected by a V-belt, which improves the installation position of the driving motor and reduces the contact between the driving motor and the injection molded part during cutting.
[0012] The beneficial effects of the utility model are:
[0013] 1. The device clamps the injection molded parts and the connecting residual materials removed from the injection mold in the clamping strip and transports them through the conveyor belt. At the same time, during the transportation process, the cutting wheel cuts the connection between the connecting residual materials and the injection molded parts, thereby peeling the injection molded parts from the connecting residual materials, avoiding manual peeling and improving work efficiency.
[0014] 2. The distance between the two cutting wheels can be adjusted by the operation of the servo motor to meet the cutting needs of connecting waste materials of different widths. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a three-dimensional structural schematic diagram of the automatic unloading device for finished injection molded parts of the utility model;
[0016] Figure 2 for Figure 1 Schematic diagram of the structure at A in the middle;
[0017] Figure 3 for Figure 1 Schematic diagram of the structure at B in the middle;
[0018] Figure 4 This is a schematic diagram of the structure inside the crossbeam in the automatic unloading device for finished injection molded parts of the utility model;
[0019] Figure 5It is a structural schematic diagram of the installation of a stripping plate in the automatic unloading device for finished injection molded parts of the utility model.
[0020] In the figure: 1. support seat; 11. material taking port; 2. support table; 21. material discharge chute; 3. conveyor belt; 4. clamping strip; 5. clamping groove; 6. cutting mechanism; 61. cylinder; 62. crossbeam; 63. servo motor; 64. double-threaded screw; 65. mounting block; 66. mounting frame; 67. driving motor; 68. rotating shaft; 69. cutting wheel; 7. bracket; 8. stripping plate. DETAILED DESCRIPTION
[0021] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings, so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more specific definition of the protection scope of the present invention. The directional terms mentioned in the present invention, such as "up", "down", "front", "back", "left", "right", "top", "bottom", etc., are only for reference to the directions of the attached drawings. Therefore, the directional terms used are used to illustrate and understand the present invention, rather than to limit the present invention.
[0022] like Figure 1-5 The automatic unloading device for finished injection molded parts shown in the figure comprises a support seat 1, on which a material taking port 11 is arranged, and the inner bottom surface of the material taking port 11 is arranged to be inclined toward the outlet direction, so that the injection molded parts after stripping can slide toward the outlet direction, which is convenient for taking out the injection molded parts;
[0023] Among them, a support platen 2 is provided at the upper end of the support seat 1, a conveyor belt 3 is installed on the support platen 2, the conveyor belt 3 is driven by a built-in motor, and a feed chute 21 connected to two material taking ports 11 is provided on the support platen 2, the two feed chute 21 are respectively located on both sides of the conveyor belt 3, and a clamping strip 4 is fixed on both sides of the conveyor belt 3, and a plurality of clamping grooves 5 are provided on the clamping strip 4, the clamping strip 4 protrudes from the conveyor belt 3, and the connection surplus of the injection molded part is clamped and fixed through the clamping groove 5;
[0024] Secondly, a stripping plate 8 is provided at the output end of the conveyor belt 3. The stripping plate 8 is installed on the support seat 1 through a bracket 7, and the upper end of the stripping plate 8 is inserted between the two clamping strips 4, and the upper end of the stripping plate 8 is in contact with the conveyor belt 3. When the conveyor belt 3 transports the connection residue of the stripped injection molded part to the tail end, the connection residue is stripped off from the clamping strip 4 through the stripping plate 8;
[0025] A cutting mechanism 6 is also fixed on the support table 2. The cutting mechanism 6 includes a cylinder 61 vertically fixed on both sides of the support table 2. A crossbeam 62 is fixed between the tops of the two cylinders 61. A double-threaded screw 64 is rotatably installed inside the crossbeam 62. The double-threaded screw 64 is driven by a servo motor 63 fixed on the crossbeam 62, and both ends of the double-threaded screw 64 are threadedly connected with mounting blocks 65. The mounting blocks 65 are slidably connected to the crossbeam 62. The double-threaded screw 64 is a screw with clockwise and counterclockwise threads at both ends, and the two mounting blocks 65 are respectively installed at the clockwise and counterclockwise threads. The rotation of the double-threaded screw 64 drives the two mounting blocks 65 to move closer to or away from each other, and the height of the rear cutting wheel 69 can be adjusted by the cylinder 61.
[0026] Specifically, a mounting frame 66 is fixed to the bottom end of the mounting block 65, a rotating shaft 68 is rotatably mounted on the bottom end of the mounting frame 66, a driving motor 67 for driving the rotating shaft 68 is fixed to the upper end of the mounting frame 66, a cutting wheel 69 is fixed to the outer end of the rotating shaft 68, and pulleys are fixed to the output end of the driving motor 67 and one end of the rotating shaft 68, and the two pulleys are connected by a V-belt, so as to improve the installation position of the driving motor 67 and reduce the contact between the driving motor 67 and the injection molded part during cutting.
[0027] In this embodiment, when using the device, firstly, the double-threaded screw 64 is driven to rotate by the servo motor 63, and at the same time, the two mounting blocks 65 are driven to move, and the distance between the two cutting wheels 69 is adjusted to adapt to the width of the injection molded part;
[0028] The injection molded part with the connecting residue taken out from the injection mold is clamped in the clamping groove 5 and conveyed by the conveyor belt 3. When it moves to the cutting wheel 69, the connection between the connecting residue and the injection molded part is cut by the cutting wheel 69, so that the injection molded part is peeled off from the connecting residue, and the cut injection molded part falls to the material taking port 11 through the discharge chute 21. The manual peeling of the injection molded part is avoided by automation, thereby improving work efficiency.
[0029] It should be noted that the parts not covered in the present invention are the same as the prior art or can be implemented by the prior art; the various drives in the present invention can be implemented by corresponding power structures such as cylinders, oil cylinders, electric cylinders, motors, etc. in combination with connecting rods, guide rods, etc., and are not limited to the description in the specification and the structures in the drawings.
[0030] In the description of the embodiments of the present utility model, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "set", "provided with", etc. should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0031] The above-mentioned embodiments only express several implementation methods of the utility model, and the description is relatively specific and detailed, but it cannot be understood as limiting the scope of the utility model patent. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the utility model, which all belong to the protection scope of the utility model.
Claims
1. An automatic unloading device for finished injection molded parts, comprising a support seat (1), characterized in that: The support seat (1) is provided with a material taking port (11), and a support platform (2) is provided at the upper end of the support seat (1), a conveyor belt (3) is installed on the support platform (2), and two material discharge troughs (21) connected to the material taking port (11) are provided on the support platform (2), the two material discharge troughs (21) are respectively located on both sides of the conveyor belt (3), and clamping strips (4) are fixed on both sides of the conveyor belt (3), and a plurality of clamping slots (5) are provided on the clamping strips (4); A cutting mechanism (6) is also fixed on the support table (2), and the cutting mechanism (6) includes a cylinder (61) vertically fixed on both sides of the support table (2), a crossbeam (62) is fixed between the top ends of the two cylinders (61), a double-threaded screw (64) is rotatably installed inside the crossbeam (62), the double-threaded screw (64) is driven by a servo motor (63) fixed on the crossbeam (62), and both ends of the double-threaded screw (64) are threadedly connected with a mounting block (65), the mounting block (65) is slidably connected to the crossbeam (62), and a mounting frame (66) is fixed at the bottom end of the mounting block (65), a rotating shaft (68) is rotatably installed at the bottom end of the mounting frame (66), a driving motor (67) for driving the rotating shaft (68) is fixed at the upper end of the mounting frame (66), and a cutting wheel (69) is fixed at the outer end of the rotating shaft (68).
2. The automatic unloading device for finished injection molded parts according to claim 1, characterized in that: The inner bottom surface of the material taking opening (11) is arranged to be inclined towards the outlet direction.
3. The automatic unloading device for finished injection molded parts according to claim 1, characterized in that: The output end of the conveyor belt (3) is provided with a stripping plate (8), which is mounted on the support seat (1) via a bracket (7), and the upper end of the stripping plate (8) is inserted between the two clamping strips (4), and the upper end of the stripping plate (8) is in contact with the conveyor belt (3).
4. The automatic unloading device for finished injection molded parts according to claim 1, characterized in that: The double-threaded screw rod (64) is a screw rod with a clockwise thread and a counterclockwise thread respectively formed at two ends, and two mounting blocks (65) are respectively mounted at the clockwise thread and the counterclockwise thread.
5. The automatic unloading device for finished injection molded parts according to claim 1, characterized in that: The output end of the driving motor (67) and one end of the rotating shaft (68) are both fixed with pulleys, and the two pulleys are connected by a V-belt.