A double-sided duplex upper and lower heating heat transfer machine

By designing a double-sided duplex upper and lower heat-emitting machine in a thermal transfer machine, using hydraulic lifting unit and wheeled multi-roll feeding assembly, the automatic feeding and seamless switching of the workbench is achieved, solving the problem of low production efficiency in the prior art, and improving the continuity and efficiency of the hot stamping process.

CN222698119UActive Publication Date: 2025-04-01GUANGZHOU DASHANMING MASCH CO LTD
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Patent Information

Application Number
CN202420830046.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-22
Publication Date
2025-04-01
Estimated Expiration
2034-04-22

AI Technical Summary

Technical Problem

The existing thermal transfer hot stamping machine needs to be frequently shut down, collect materials and adjust the hot stamping points during the hot stamping process, resulting in low production efficiency and it is difficult to achieve a continuous and uninterrupted hot stamping process.

Method used

A double-sided duplex upper and lower heat-emitting painting machine is designed, using hydraulic lifting unit and wheeled multi-roll feeding assembly to realize the flexible movement of upper and lower heat-emitting plates and automatic feeding of workbenches, allowing staff to remove the ironed products from one workbench and prepare the next batch of materials on another workbench.

Benefits of technology

By seamlessly switching work and preparation stages, downtime is reduced, frequent shutdowns, material pickup and adjustment operations are avoided, and the overall efficiency and operational smoothness of the production line are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a double-sided duplex upper and lower heating heat transfer machine, comprising a frame and an inverted U-shaped frame fixed at the top of the frame, a hydraulic lifting unit is installed at the top of the inverted U-shaped frame, an upper heating plate is installed at the movable end of the hydraulic lifting unit, two mesh tracks are fixed on both sides of the top of the frame, a front workbench and a rear workbench are slidably installed inside the two mesh tracks, a lower heating plate is installed at the top of the frame between the two mesh tracks, and the vertical projection surfaces of the lower heating plate and the upper heating plate overlap with each other. The utility model can realize seamless switching between the two stages of working and preparing, reduce downtime, avoid frequent shutdown, material collection, loading and other operations at a single station, such an operation process is smoother and more efficient, and improves the overall efficiency of the production line.
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Description

Technical Field

[0001] The utility model relates to the technical field of heat transfer machines, in particular to a double-sided duplex upper and lower heating heat transfer machine. Background Art

[0002] Thermal transfer fabric heat press machine is a key equipment used for printing patterns on various fabrics. Its main function is to achieve high-quality and lasting printing effects. It is widely used in clothing, home fabrics and other industries. Its structure mainly includes a sturdy body, a key heating system (including heating plates and heating elements), a sophisticated control system, a transfer paper system and a pressure system. The working principle is to print the pattern on the transfer paper, and then place the transfer paper and the target fabric under the heating plate. Through the parameters set by the control system, the heating plate provides sufficient temperature to transfer the pigment, dye or ink on the transfer paper to the target fabric. This process ensures the accuracy and firmness of printing, and the characteristics of thermal transfer also enable the pattern to be better integrated into the fabric fiber, achieving a more natural and soft effect. For example, a pneumatic upper and lower heating heat transfer machine disclosed in the authorization announcement number CN208438868U includes a support arm, an upper heating plate, a lower heating plate, a base and a column vertically fixed on one side of the base, which are arranged in sequence from top to bottom; the upper heating plate and the lower heating plate are arranged opposite to each other up and down; one end of the support arm is fixedly connected to the upper end of the column; the lower heating plate is fixedly arranged on the upper end surface of the base Etc., it can use the upper heating plate alone for heating, or it can change the lower heating plate to the upper heating plate, and the upper and lower upper heating plates can be heated simultaneously to improve the hot stamping effect. However, a fixed workbench is used in this technical solution, that is, the staff needs to place the hot stamping material on the lower heating plate each time hot stamping is performed, and the finished product can be removed only after the hot stamping work is completed, so as to work in a cycle. During the operation of changing the hot stamping material, the machine downtime is relatively long, and the hot stamping points of the hot stamping material need to be constantly re-arranged and adjusted, making it difficult to achieve a continuous and uninterrupted hot stamping process, thereby limiting the improvement of production efficiency. Utility Model Content

[0003] The purpose of the utility model is to provide a double-sided duplex upper and lower heating heat transfer machine to solve the problems raised in the above background technology.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a double-sided duplex upper and lower heating heat printing machine, comprising a frame and an inverted U-shaped frame fixed at the top of the frame, a hydraulic lifting unit is installed at the top of the inverted U-shaped frame, an upper heating plate is installed at the movable end of the hydraulic lifting unit, two sides of the top of the frame are fixed with a "mesh" track, a front workbench and a rear workbench are slidably installed inside the two "mesh" tracks, a lower heating plate is installed at the top of the frame between the two "mesh" tracks, the vertical projection surfaces of the lower heating plate and the upper heating plate overlap with each other, a wheeled multi-roller feeding assembly for driving the front workbench and the rear workbench to move is installed inside the two "mesh" tracks, a rotating driving unit for driving the wheeled multi-roller feeding assembly to work is installed inside the "mesh" track, a control box is installed on one side of the top of the inverted U-shaped frame, and the output end of the control box is electrically connected to the input end of the hydraulic lifting unit and the wheeled multi-roller feeding assembly.

[0005] Preferably, the hydraulic lifting unit includes a hydraulic cylinder installed on the top of an inverted U-frame, and a base plate installed at the bottom end of the hydraulic cylinder piston rod, the input end of the hydraulic cylinder is electrically connected to the output end of the control box, and shock-absorbing structures connected to the top of the upper heating plate are installed on the outer walls on both sides of the base plate.

[0006] Preferably, a hydraulic pump station is installed on one side of the bottom of the frame, and the oil outlet end of the hydraulic pump station is connected to the liquid inlet end of the hydraulic cylinder.

[0007] Preferably, the shock absorbing structure includes two symmetrical support edges installed on the outer walls on both sides of the base plate, and guide pillars slidably installed inside the support edges, the bottom ends of the guide pillars are fixedly connected to the top ends of the upper heating plate, and the outer peripheral surfaces of the guide pillars are covered with shock absorbing springs.

[0008] Preferably, a microcomputer, a lower plate temperature controller, a main power switch, a start button, an upper plate temperature controller and an emergency stop switch are installed on the surface of the control box in sequence.

[0009] Preferably, the pulley-type multi-roller feeding assembly comprises a plurality of transmission shafts rotatably mounted inside a zigzag track, and a rubber roller fixed at one end of the surface of the transmission shaft. A pulley transmission structure for power coupling is installed between the plurality of transmission shafts, and the rotary drive unit drives one of the transmission shafts to rotate.

[0010] Preferably, the rotation drive unit comprises a servo motor installed at one end inside the angular track, and the output end of the servo motor is equipped with a bevel gear transmission structure for driving one of the transmission shafts to rotate.

[0011] Preferably, the bevel gear transmission structure comprises a driving bevel gear installed at the output end of the servo motor and a driven bevel gear installed at one end of the surface of one of the transmission shafts, and the driven bevel gear and the driving bevel gear are meshed with each other.

[0012] Compared with the prior art, the beneficial effect of the utility model is that during the operation of the double-sided duplex upper and lower heating heat press machine, the staff can remove the hot products on one workbench and prepare the next batch of materials on another workbench, while one of the workbenches is still performing heat transfer. The entire machine can achieve seamless switching between the two stages of working and preparation, reducing downtime and avoiding frequent shutdowns, material retrieval, loading and other operations at a single workstation. Such an operation process is smoother and more efficient, thereby improving the overall efficiency of the production line. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a schematic diagram of the main structure of the utility model;

[0014] Figure 2 It is a side view structural schematic diagram of the utility model;

[0015] Figure 3 This is a schematic diagram of the main structure of the bottom plate of the utility model;

[0016] Figure 4 For this utility model Figure 1 The enlarged structural diagram at A in the middle;

[0017] In the figure: 1. frame; 101. hydraulic pump station; 2. inverted U-shaped frame; 3. hydraulic cylinder; 4. control box; 401. microcomputer; 402. lower plate temperature controller; 403. main power switch; 404. start button; 405. upper plate temperature controller; 406. emergency stop switch; 5. bottom plate; 501. support edge; 6. upper heating plate; 601. guide column; 602. shock-absorbing spring; 7. lower heating plate; 8. front workbench; 9. rear workbench; 10. mesh track; 11. servo motor; 12. transmission shaft; 13. rubber roller; 14. bevel gear transmission structure; 15. pulley transmission structure. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0019] See also Figure 1-4The utility model provides an embodiment: a double-sided duplex upper and lower heating heat transfer machine, comprising a frame 1 and an inverted U-shaped frame 2 fixed at the top of the frame 1, a hydraulic lifting unit is installed at the top of the inverted U-shaped frame 2, an upper heating plate 6 is installed at the movable end of the hydraulic lifting unit, and mesh rails 10 are fixed on both sides of the top of the frame 1, a front workbench 8 and a rear workbench 9 are slidably installed inside the two mesh rails 10, a lower heating plate 7 is installed at the top of the frame 1 between the two mesh rails 10, and the vertical projection surfaces of the lower heating plate 7 and the upper heating plate 6 overlap each other;

[0020] Prepare the preparatory parts for hot stamping on the front workbench 8, then start the hydraulic lifting unit to drive the upper heating plate 6 downward, so that the upper heating plate 6 and the lower heating plate 7 are close to each other, until the upper heating plate 6 is pressed on the upper surface of the preparatory parts to directly transfer heat, and the lower heating plate 7 is in contact with the lower surface of the front workbench 8 to achieve the purpose of indirect heating, and the two provide sufficient temperature to transfer the pigment, dye or ink on the mass transfer paper to the target fabric;

[0021] The inside of the two mesh tracks 10 are both installed with a pulley-type multi-roller feeding assembly for driving the front workbench 8 and the rear workbench 9 to move. The inside of the mesh track 10 is installed with a rotating drive unit for driving the pulley-type multi-roller feeding assembly to work. A control box 4 is installed on one side of the top of the inverted U-shaped frame 2. The surface of the control box 4 is sequentially installed with a microcomputer 401, a lower plate temperature controller 402, a main power switch 403, a start button 404, an upper plate temperature controller 405 and an emergency stop switch 406. The output end of the control box 4 is electrically connected to the input end of the hydraulic lifting unit and the pulley-type multi-roller feeding assembly;

[0022] The rotary drive unit works by driving the pulley-type multi-roller feeding assembly, which moves the rear workbench 9 to just below the upper heating plate 6, and then repeats the above-mentioned hot stamping steps;

[0023] The hydraulic lifting unit includes a hydraulic cylinder 3 installed on the top of the inverted U-shaped frame 2, and a bottom plate 5 installed at the bottom end of the piston rod of the hydraulic cylinder 3. The input end of the hydraulic cylinder 3 is electrically connected to the output end of the control box 4. A hydraulic pump station 101 is installed on one side of the bottom of the frame 1. The oil outlet end of the hydraulic pump station 101 is connected to the liquid inlet end of the hydraulic cylinder 3. The hydraulic pump station 101 provides hydraulic pressure for the hydraulic cylinder 3.

[0024] The outer walls on both sides of the bottom plate 5 are both provided with a shock absorbing structure connected to the top of the upper heating plate 6. The shock absorbing structure includes two symmetrical support edges 501 installed on the outer walls on both sides of the bottom plate 5, and a guide column 601 slidably installed inside the support edge 501. The bottom end of the guide column 601 is fixedly connected to the top of the upper heating plate 6, and the outer peripheral surface of the guide column 601 is provided with a shock absorbing spring 602.

[0025] The hydraulic cylinder 3 pushes the bottom plate 5, the shock absorbing structure and the upper heating plate 6 downward until they come into contact with the hot stamping material. During this process, the guide column 601 and the shock absorbing spring 602 play a shock absorbing role, reducing the downward pressure exerted by the hydraulic cylinder 3 and the upper heating plate 6 on the fabric.

[0026] The pulley-type multi-roller feeding assembly comprises a plurality of transmission shafts 12 rotatably mounted inside the mesh track 10, and a rubber roller 13 fixed to one end of the surface of the transmission shaft 12, a pulley transmission structure 15 for power combination is installed between the plurality of transmission shafts 12, a rotation driving unit drives one of the transmission shafts 12 to rotate, and the rotation driving unit comprises a servo motor 11 mounted at one end inside the mesh track 10, and a bevel gear transmission structure 14 for driving one of the transmission shafts 12 to rotate is installed at the output end of the servo motor 11;

[0027] The bevel gear transmission structure 14 includes a driving bevel gear installed at the output end of the servo motor 11 and a driven bevel gear installed at one end of the surface of one of the transmission shafts 12. The driven bevel gear and the driving bevel gear are meshed with each other. When transferring the workpiece table, the staff first inserts the front workbench 8 or the rear workbench 9 to be used between the two mesh tracks 10, and then the servo motor 11 drives one of the transmission shafts 12 to rotate through the bevel gear transmission structure 14, and the multiple transmission shafts 12 are powered by the pulley transmission structure 15. The transmission shaft 12 drives the rubber roller 13 to rotate together, so that the front workbench 8 or the rear workbench 9 moves along the extension direction of the mesh track 10 until the front workbench 8 or the rear workbench 9 is sent to the bottom of the upper heating plate 6 to complete the hot stamping work. The double-station structure enables the thermal transfer heat printing machine to achieve continuous production.

[0028] When the embodiment of the present application is in use, the staff first prepares the preparatory parts for hot stamping on the front workbench 8, and then turns on the hydraulic lifting unit through the control box 4. The hydraulic lifting unit drives the upper heating plate 6 downward, so that the upper heating plate 6 and the lower heating plate 7 are close to each other, until the upper heating plate 6 is pressed on the upper surface of the preparatory parts to directly transfer heat, and the lower heating plate 7 is in contact with the lower surface of the front workbench 8 to achieve the purpose of indirect heating. The two provide sufficient temperature to transfer the pigment, dye or ink on the transfer paper to the target fabric. After the heat transfer is completed, the staff resets the hydraulic lifting unit through the control box 4, and pulls the target fabric and the front workbench 8 out from between the two mesh tracks 10, so that the target fabric is cooled and the pigment or dye is solidified on the fabric to ensure that the printed pattern is durable and does not fade. During the hot stamping process of the preparatory parts, the staff can Another preparation part is prepared, and the wrinkle state, hot stamping points, etc. of the preparation part are arranged. When the staff pulls out the front workbench 8 on which the fabric has been hot stamped, the staff turns on the servo motor 11 again through the control box 4, and the servo motor 11 drives the pulley multi-roller feeding assembly through the bevel gear transmission structure 14 to work, and the pulley multi-roller feeding assembly moves the rear workbench 9 to just below the upper heating plate 6, and then repeats the above hot stamping steps. During the operation of the heat press machine, the staff can remove the hot stamped products on one workbench and prepare the next batch of materials on another workbench, while one of the workbenches is still performing heat transfer. The entire machine can achieve seamless switching between the two stages of work and preparation, reducing downtime and avoiding frequent shutdowns, material collection, and loading operations at a single workstation. Such an operation process is smoother and more efficient, thereby improving the overall efficiency of the production line.

Claims

1. A double-sided duplex upper and lower heating heat transfer machine, characterized by: The invention comprises a frame (1) and an inverted U-shaped frame (2) fixed at the top of the frame (1); a hydraulic lifting unit is installed at the top of the inverted U-shaped frame (2); an upper heating plate (6) is installed at the movable end of the hydraulic lifting unit; two angular tracks (10) are fixed on both sides of the top of the frame (1); a front workbench (8) and a rear workbench (9) are slidably installed inside the two angular tracks (10); a lower heating plate (7) is installed at the top of the frame (1) between the two angular tracks (10); and the lower heating plate (7) is installed at the bottom of the frame (1). (7), the vertical projection surfaces of the upper heating plate (6) overlap with each other, and the insides of the two "M" tracks (10) are both installed with a pulley-type multi-roller feeding assembly for driving the front workbench (8) and the rear workbench (9) to move. The insides of the "M" tracks (10) are installed with a rotating drive unit for driving the pulley-type multi-roller feeding assembly to work, and a control box (4) is installed on one side of the top of the inverted U-shaped frame (2), and the output end of the control box (4) is electrically connected to the hydraulic lifting unit and the input end of the pulley-type multi-roller feeding assembly.

2. The double-sided duplex upper and lower heating heat transfer machine according to claim 1, characterized in that: The hydraulic lifting unit comprises a hydraulic cylinder (3) mounted on the top of an inverted U-shaped frame (2), and a base plate (5) mounted on the bottom end of a piston rod of the hydraulic cylinder (3); an input end of the hydraulic cylinder (3) is electrically connected to an output end of a control box (4); and shock absorbing structures connected to the top of an upper heating plate (6) are mounted on both side outer walls of the base plate (5).

3. The double-sided duplex upper and lower heating heat transfer machine according to claim 2, characterized in that: A hydraulic pump station (101) is installed on one side of the bottom of the frame (1), and the oil outlet end of the hydraulic pump station (101) is connected to the liquid inlet end of the hydraulic cylinder (3).

4. The double-sided duplex upper and lower heating heat transfer machine according to claim 2, characterized in that: The shock absorbing structure comprises two symmetrical supporting edges (501) mounted on the outer walls on both sides of the bottom plate (5), and a guide column (601) slidably mounted inside the supporting edges (501), the bottom end of the guide column (601) being fixedly connected to the top end of the upper heating plate (6), and the outer peripheral surface of the guide column (601) being provided with a shock absorbing spring (602).

5. The double-sided duplex upper and lower heating heat transfer machine according to claim 1, characterized in that: The surface of the control box (4) is sequentially mounted with a microcomputer (401), a lower plate temperature controller (402), a main power switch (403), a start button (404), an upper plate temperature controller (405) and an emergency stop switch (406).

6. The double-sided duplex upper and lower heating heat transfer machine according to claim 1, characterized in that: The pulley-type multi-roller feeding assembly comprises a plurality of transmission shafts (12) rotatably mounted inside a mesh track (10), and a rubber roller (13) fixed to one end of the surface of the transmission shaft (12), a pulley transmission structure (15) for power coupling is installed between the plurality of transmission shafts (12), and the rotary drive unit drives one of the transmission shafts (12) to rotate.

7. The double-sided duplex upper and lower heating heat transfer machine according to claim 6, characterized in that: The rotation drive unit comprises a servo motor (11) installed at one end inside the mesh track (10), and a bevel gear transmission structure (14) for driving one of the transmission shafts (12) to rotate is installed at the output end of the servo motor (11).

8. The double-sided duplex upper and lower heating heat transfer machine according to claim 7, characterized in that: The bevel gear transmission structure (14) comprises a driving bevel gear mounted on the output end of the servo motor (11) and a driven bevel gear mounted on one end of the surface of one of the transmission shafts (12); the driven bevel gear and the driving bevel gear are meshed with each other.

Citation Information

Patent Citations

  • Heat heat press machine about pneumatic

    CN208438868U