A double-station automatic labeling machine
By designing a dual-station automatic labeling machine, fast and accurate labeling is achieved using product conveying lines, visual monitoring mechanisms and robotic arms, the existing labeling machines have solved the problems of poor labeling stability, low accuracy and low efficiency caused by single stations, and improved labeling efficiency and accuracy.
Patent Information
- Application Number
- CN202421030409.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-13
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2034-05-13
AI Technical Summary
The existing labeling machines have poor labeling stability and are easy to fall off, have low labeling accuracy, and only one working position, which leads to an increase in the waiting time of the staff and reduces the labeling efficiency.
A dual-station automatic labeling machine is designed to transport the products to be labeled simultaneously or alternately through the product conveying line and the visual monitoring mechanism, and combine the robotic arm and the labeling mechanism to achieve fast and accurate labeling operations.
It improves product labeling efficiency, reduces the labor intensity of staff, and ensures the accuracy and stability of labeling.
Smart Images

Figure CN222698910U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of product labeling, in particular to a double-station automatic labeling machine. Background Art
[0002] In the production process of some products, they need to be labeled before they can be sold. Labeling has become an indispensable part of the process. Therefore, the labeling efficiency also affects the overall production efficiency of the product. In order to avoid the disadvantages of low labeling efficiency caused by manual labeling, labeling machines are manufactured.
[0003] The labeling machine is a device that sticks rolls of self-adhesive paper labels (paper or aluminum foil) on PCBs, products or specified packaging. The main working mechanism of the labeling machine consists of a label supply device, a label taking device, a printing device, a gluing device and a chain device.
[0004] However, the existing labeling machines not only have poor labeling stability, are easy to fall off and have low labeling accuracy, but also have only one labeling station. In the actual operation process, the waiting time of the staff is increased, thereby reducing the labeling efficiency.
[0005] Therefore, it is necessary to provide a double-station automatic labeling machine to solve the above problems. Utility Model Content
[0006] In order to overcome the above shortcomings, the purpose of the utility model is to provide a double-station automatic labeling machine, in which the double stations simultaneously or alternately transport products to be labeled, thereby improving product labeling efficiency and reducing the labor intensity of staff.
[0007] In order to achieve the above purpose, the technical solution adopted by the utility model is: a double-station automatic labeling machine, including a labeling machine frame, a product conveying line with two groups of product placement positions to be labeled arranged in parallel, a material picking mechanism and a line encoder; the product conveying line transfers the products to be labeled through the visual monitoring mechanism and the labeling position in sequence, the material picking mechanism includes a mechanical arm vertically suspended on the labeling machine frame, a label suction mechanism is provided at the material picking end of the mechanical arm, and multiple groups of label suction components on the label suction mechanism can attach labels to the products to be labeled, and the line encoder is arranged on the labeling machine frame and corresponds to the position of the material picking mechanism.
[0008] The product conveyor line can transfer multiple products to be labeled at one time. The visual monitoring mechanism is used to determine the number of products to be labeled, their precise positions, and the precise parameters of the labeling position on a single product to be labeled, and transmit the above parameters to the robotic arm. The line encoder can calculate the data and distance of the product conveyor line movement, and also transmit the above data to the robotic arm. The label suction mechanism on the robotic arm absorbs the label and moves to the labeling position of the first product to be labeled calculated by the line encoder, and performs rapid labeling, and then moves to the labeling position of the second product to be labeled according to the above algorithm, and performs rapid labeling. The product conveyor line does not need to be stopped for labeling operations, which can further improve the product labeling efficiency. At the same time, the two product placement positions to be labeled are alternately labeled, which also improves the labeling work efficiency.
[0009] Furthermore, each group of product placement positions to be labeled is provided with a plurality of position limiting carriers along the length direction of the product conveyor line, and two position limiting carriers adjacently arranged along the width direction of the product conveyor line are arranged in parallel or staggered positions. The position limiting carriers match the shape of the product to be labeled, and can ensure that the position of the labeled product will not shift during the movement of the product conveyor line, thereby ensuring the accuracy of subsequent automatic labeling.
[0010] Furthermore, the visual monitoring mechanism includes a monitoring camera and a support plate for supporting the monitoring camera, and the top of the support plate is surrounded by protective plates, and the bottoms of the two protective plates arranged perpendicular to the conveying direction of the product conveying line are respectively connected to the diffusion plate through an angle adjustment component. The monitoring camera is used to monitor the number and position of the products to be labeled passing through it, as well as the precise parameters of the labeling position on the products to be labeled, and can accurately transmit the above data to the robot arm, thereby ensuring the position accuracy of the subsequent automatic labeling of the label suction component.
[0011] The angle adjustment component can adjust the position of the diffuser plate on the protective plate, guide the light for the monitoring camera, and change different angles according to the positions where labels are required on different products to be labeled, so that the light emitted by the light source is more uniform, thereby ensuring more accurate positioning of the monitoring camera.
[0012] Furthermore, the angle adjustment mechanism includes waist-shaped holes and limit screws symmetrically arranged on the protective plate, and the limit screws pass through the waist-shaped holes and are threadedly connected to the jacks provided on the diffuser plate. The waist-shaped holes are arranged in an arc shape, so as to meet the adjustment of the angles between the diffusers arranged oppositely, and ensure that the light is more uniform.
[0013] Furthermore, the visual monitoring mechanism is installed on the side of the labeling machine frame through a mounting bracket and is located at the loading end of the product conveyor line. The mounting bracket can support the visual monitoring mechanism, and the mounting bracket can timely monitor the position and quantity of the products to be labeled that enter the labeling position.
[0014] Furthermore, the label suction mechanism also includes a label suction support frame, and a plurality of label suction components are arranged around the label suction support frame. The label suction component includes a telescopic driving member vertically arranged on the label suction support frame, and a mounting plate is arranged at the driving end of the telescopic driving member, and a vacuum suction plate for adsorbing labels is arranged on the lower surface of the mounting plate. The plurality of telescopic driving members are adapted to products with different labeling requirements, and the plurality of telescopic driving members work independently without interfering with each other, and are more applicable. The telescopic driving member drives the vacuum suction plate for adsorbing labels to move up and down, thereby realizing automatic labeling of products.
[0015] Furthermore, the driving end of the telescopic driving member is connected to the upper surface of the mounting plate through a connecting frame, the connecting frame is L-shaped, and a through vacuum connection hole is provided on the mounting plate along its height direction. The vacuum connection hole is connected to the vacuum generator, and the vacuum suction plate can accurately adsorb the label thereon through vacuum suction, so as to facilitate the subsequent automatic labeling operation. It should be noted that a plurality of through holes are also provided on the vacuum suction plate.
[0016] Furthermore, the visual monitoring mechanism, the line encoder and the product conveying line are all electrically connected to the material taking mechanism.
[0017] Beneficial effects of the utility model:
[0018] In the utility model, the product conveying line, the visual monitoring mechanism, the line encoder and the label suction mechanism cooperate with each other, the product conveying line can transfer multiple products to be labeled at one time, the visual monitoring mechanism is used to judge the number of products to be labeled, their precise positions and the precise parameters of the labeling position on a single product to be labeled, and transmit the above parameters to the mechanical arm, the line encoder can calculate the data and distance of the movement of the product conveying line, and also transmit the above data to the mechanical arm, the label suction mechanism on the mechanical arm absorbs the label and moves to the labeling position of the first product to be labeled calculated according to the line encoder, and quickly labels, and then moves to the labeling position of the second product to be labeled according to the above algorithm, and quickly labels, the double stations simultaneously or alternately transport the products to be labeled, which can effectively improve the product labeling efficiency and reduce the labor intensity of the staff. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is an isometric view of the overall structure of an embodiment of the utility model;
[0020] Figure 2 for Figure 1 A is a schematic diagram of the enlarged structure of the middle part;
[0021] Figure 3 It is a partial structural top view of an embodiment of the utility model;
[0022] Figure 4 This is a schematic diagram of the structure of the label suction mechanism of one embodiment of the utility model;
[0023] In the figure: 1. Labeling machine frame; 2. Product conveyor line; 3. Visual monitoring mechanism; 31. Connecting cross bar; 32. Reinforcement seat; 33. Support plate; 34. Monitoring camera; 35. Protective plate; 36. Diffuser plate; 37. Angle adjustment component; 371. Waist hole; 372. Limit screw; 4. Mounting bracket; 5. Robot arm; 6. Label suction mechanism; 61. Label suction support frame; 62. Label suction component; 621. Telescopic drive member; 622. Vacuum suction plate; 623. Vacuum connection hole; 624. Connecting frame; 625. Mounting plate; 7. Line encoder. DETAILED DESCRIPTION
[0024] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the protection scope of the present invention.
[0025] See attached Figures 1 to 4 As shown, a double-station automatic labeling machine in this embodiment includes a labeling machine frame 1, a product conveying line 2 with two groups of product placement positions to be labeled arranged in parallel, a material picking mechanism and a line encoder 7; the product conveying line 2 transfers the products to be labeled in sequence through the visual monitoring mechanism 3 and the labeling position, the material picking mechanism includes a mechanical arm 5 vertically suspended on the labeling machine frame 1, and a label suction mechanism 6 is provided at the material picking end of the mechanical arm 5. The multiple groups of label suction components 62 on the label suction mechanism 6 can attach labels to the products to be labeled, and the line encoder 7 is arranged on the labeling machine frame 1 and corresponds to the position of the material picking mechanism.
[0026] The product conveyor line 2 can transfer multiple products to be labeled at one time. The visual monitoring mechanism 3 is used to determine the number of products to be labeled, their precise positions, and the precise parameters of the labeling position on a single product to be labeled, and transmit the above parameters to the robot 5. The line encoder 7 can calculate the data and distance of the movement of the product conveyor line 2, and also transmit the above data to the robot 5. The label suction mechanism 6 on the robot 5 absorbs the label and moves to the labeling position of the first product to be labeled calculated by the line encoder 7, and quickly labels it, and then moves to the labeling position of the second product to be labeled according to the above algorithm, and quickly labels it. The product conveyor line 2 does not need to be stopped for labeling operations, which can further improve the product labeling efficiency. At the same time, the two product placement positions to be labeled are alternately labeled, which also improves the labeling work efficiency.
[0027] In some embodiments, a label peeling machine is also provided on the labeling machine frame 1, and the specific position is set on both sides of the length direction of the product conveying line 2. The label peeling machine can automatically peel off a part of the label from the release paper, so as to facilitate the automatic material suction of the label suction component 62 on the subsequent robot arm 5, without the need for manual operation by the staff, further reducing the labor intensity of the staff while improving the labeling efficiency of the product.
[0028] It should be noted that the label peeling machine herein is not limited to its specific structure, as long as it is a known mechanical structure that can realize automatic label peeling, and its specific structure will not be described in detail here.
[0029] Each group of product placement positions to be labeled is provided with a plurality of position limiting carriers along the length direction of the product conveyor line 2, and two position limiting carriers adjacently arranged along the width direction of the product conveyor line 2 are arranged in parallel or staggered positions. The position limiting carriers match the shape of the product to be labeled, and can ensure that the position of the labeled product will not be offset during the movement of the product conveyor line 2, thereby ensuring the accuracy of subsequent automatic labeling.
[0030] The visual monitoring mechanism 3 includes a monitoring camera 34 and a support plate 33 for supporting the monitoring camera 34. The top of the support plate 33 is surrounded by protective plates 35. The bottoms of the two protective plates 35 arranged perpendicular to the conveying direction of the product conveying line 2 are respectively connected to the diffusion plate 36 through an angle adjustment component 37. The monitoring camera 34 is used to monitor the number and position of the products to be labeled passing through it, as well as the precise parameters of the labeling position on the products to be labeled, and can accurately transmit the above data to the robot arm 5, thereby ensuring the position accuracy of the subsequent automatic labeling of the label suction component 62.
[0031] The angle adjustment component 37 can adjust the position of the diffuser plate 36 on the protective plate 35, guide the light for shooting by the monitoring camera 34, and change different angles according to the positions where labels are required on different products to be labeled, so that the light emitted by the light source is more uniform, thereby ensuring that the positioning of the monitoring camera 34 is more accurate.
[0032] The angle adjustment mechanism includes waist-shaped holes 371 and limit screws 372 symmetrically arranged on the protective plate 35. The limit screws 372 pass through the waist-shaped holes 371 and are threadedly connected to the jacks provided on the diffuser plate 36. The waist-shaped holes 371 are arranged in an arc shape, so as to meet the adjustment of the angle between the diffusers 36 arranged opposite to each other, and ensure that the light is more uniform.
[0033] The visual monitoring mechanism 3 is installed on the side of the labeling machine frame 1 through the mounting bracket 4 and is located at the feeding end of the product conveying line 2. The mounting bracket 4 can support the visual monitoring mechanism 3, and the mounting bracket 4 can timely monitor the position and quantity of the products to be labeled that enter the labeling position on the product conveying line 2.
[0034] In some embodiments, the visual monitoring mechanism 3 further includes a connecting crossbar 31 and a support plate 33, wherein the connecting crossbar 31 is connected to the mounting bracket 4, the support plate 33 is located on the lower surface of the plurality of connecting crossbars 31, and the monitoring camera 34 is arranged on the support plate 33. The support plate 33 provides support for the arrangement of the monitoring camera 34, and the straight line in the length direction of the connecting crossbar 31 is perpendicular to the straight line in the length direction of the mounting bracket 4, and is used to connect the support plate 33 and the mounting bracket 4. A plurality of reinforcing seats 32 are arranged on both sides of the length direction of each connecting crossbar 31, so as to increase the support strength of the support plate 33 and prevent the visual monitoring camera 34 from falling.
[0035] The label suction mechanism 6 also includes a label suction support frame 61, and a plurality of label suction components 62 are arranged around the label suction support frame 61. The label suction component 62 includes a telescopic driving member 621 vertically arranged on the label suction support frame 61. The driving end of the telescopic driving member 621 is provided with a mounting plate 625, and the lower surface of the mounting plate 625 is provided with a vacuum suction plate 622 for adsorbing labels. The plurality of telescopic driving members 621 are adapted to products with different labeling requirements, and the plurality of telescopic driving members 621 work independently without interfering with each other, and are more applicable. The telescopic driving member 621 drives the vacuum suction plate 622 for adsorbing labels to move up and down, thereby realizing automatic labeling of products.
[0036] The telescopic driving member 621 can be a telescopic cylinder or a lifting module, as long as it is a known mechanical structure that can realize the up and down movement of the vacuum suction plate 622.
[0037] The driving end of the telescopic driving member 621 is connected to the upper surface of the mounting plate 625 through a connecting frame 624. The connecting frame 624 is L-shaped. A through vacuum connection hole 623 is provided on the mounting plate 625 along its height direction. The vacuum connection hole 623 is connected to a vacuum generator, and the vacuum suction plate 622 can accurately adsorb the label thereon by vacuuming, so as to facilitate the subsequent automatic labeling operation. It should be noted that the vacuum suction plate 622 is also provided with a plurality of through holes.
[0038] The visual monitoring mechanism 3, the line encoder 7 and the product conveying line 2 are all electrically connected to the material taking mechanism.
[0039] Working principle: The label suction component on the robot arm takes the label at the label stripping machine, and the visual monitoring camera detects the products to be labeled placed on the product conveyor line to determine the number of products to be labeled. Position and identify the labeling position, and transmit all the above position parameters to the robot arm. The line encoder calculates the moving speed of the product conveyor line and the distance of the products on it, and transmits the data to the robot arm. The robot arm calculates the labeling position on the first product to be labeled according to the algorithm and moves to the labeling place for rapid labeling, and then moves to the labeling position on the second product to be labeled according to the algorithm and moves to the labeling place for rapid labeling. Repeat the above operation.
[0040] It should be noted that no matter whether there are one or two products to be labeled, the robot arm will return to the label stripping machine to pick up the labels after labeling is completed, thereby ensuring that there are always labels on multiple label suction components.
[0041] The above implementation modes are only for illustrating the technical concept and features of the utility model, and their purpose is to allow people familiar with this technology to understand the content of the utility model and implement it. It cannot be used to limit the protection scope of the utility model. Any equivalent changes or modifications made according to the spirit of the utility model should be included in the protection scope of the utility model.
Claims
1. A double-station automatic labeling machine, including a labeling machine frame, characterized in that: It includes a product conveying line with two sets of product placement positions to be labeled arranged in parallel, a material picking mechanism, an angle adjustment mechanism and a line encoder; the product conveying line transfers the products to be labeled through the visual monitoring mechanism and the labeling position in sequence, the material picking mechanism includes a mechanical arm vertically suspended on the labeling machine frame, a label suction mechanism is arranged at the material picking end of the mechanical arm, and multiple groups of label suction components on the label suction mechanism can attach labels to the products to be labeled, and the line encoder is arranged on the labeling machine frame and corresponds to the position of the material picking mechanism.
2. A double-station automatic labeling machine according to claim 1, characterized in that: Each group of product placement positions to be labeled is provided with a plurality of position limiting carriers along the length direction of the product conveying line, and two position limiting carriers adjacently arranged along the width direction of the product conveying line are arranged in parallel or in staggered positions.
3. The double-station automatic labeling machine according to claim 1, characterized in that: The visual monitoring mechanism includes a monitoring camera and a support plate for supporting the camera. The top of the support plate is surrounded by protective plates. The bottoms of two protective plates arranged perpendicular to the conveying direction of the product conveyor line are respectively connected to the diffusion plate through an angle adjustment component.
4. The double-station automatic labeling machine according to claim 1, characterized in that: The angle adjustment mechanism comprises waist-shaped holes and limit screws symmetrically arranged on the protection plate. The limit screws pass through the waist-shaped holes and are threadedly connected with the jacks provided on the diffusion plate.
5. The double-station automatic labeling machine according to claim 1, characterized in that: The visual monitoring mechanism is installed on the side of the labeling machine frame through a mounting bracket and is located at the loading end of the product conveying line.
6. The double-station automatic labeling machine according to claim 1, characterized in that: The label suction mechanism also includes a label suction support frame, and multiple label suction components are arranged around the label suction support frame. The label suction component includes a telescopic driving member vertically arranged on the label suction support frame, and a mounting plate is arranged at the driving end of the telescopic driving member. A vacuum suction plate for adsorbing labels is arranged on the lower surface of the mounting plate.
7. A double-station automatic labeling machine according to claim 6, characterized in that: The driving end of the telescopic driving member is connected to the upper surface of the mounting plate through a connecting frame. The connecting frame is arranged in an L shape. A through vacuum connecting hole is provided on the mounting plate along its height direction.
8. The double-station automatic labeling machine according to claim 1, characterized in that: The visual monitoring mechanism, the line encoder and the product conveying line are all electrically connected to the material taking mechanism.