A coal conveying vibration system with double delay time relay
Through the vibration and hammering system controlled by dual delay time relay and weighing sensor, the problems of fine powder grinding feed blockage and lack of intelligence in the design of the vibration and hammer are solved, and equipment automation and safety are improved.
Patent Information
- Application Number
- CN202420901008.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-28
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2034-04-28
AI Technical Summary
The problem of blockage in the fine powder grinding feed causes the equipment to not operate normally, and the existing whirlator design lacks intelligence and automation, resulting in increased labor waste and safety risks.
The double delay time relay is used to control the vibrator, the vibrator is powered on through on-site cables and the vibration frequency is controlled by using delays, and combined with the weighing sensor and the microcontroller control end, an intelligent and automated vibration system is realized.
Effectively alleviate the coal blockage at the fine screening machine, reduce the frequency of maintenance personnel entering the equipment to clean coal accumulation, reduce safety risks, and save energy through intelligent control and significant clearing effect.
Smart Images

Figure CN222699157U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of vibration and blockage clearing equipment, in particular to a system for vibration and blockage clearing of coal conveying equipment through a double-delay time relay. Background Art
[0002] The feed blockage of fine powder grinding is often caused by the material, not the particle size of the material, but the material entry speed. However, we know that the particle size of the material can be controlled manually. Although the material speed can also be controlled manually, people are not machines after all. It is impossible to make the feed exactly the same every time, so it is inevitable that the feed will be uneven, and then cause material blockage, so that the machine cannot operate normally, that is, a vibrator is needed to clear the blockage.
[0003] In addition, the coal slime is mixed with the coal transportation system, which makes it easy for coal to be blocked at the fine screen and fine crusher. The fine material is transmitted through the transfer pipeline at the fine screen and fine crusher. Since the vibrator is not designed during the infrastructure construction, it does not have the conditions for adding remote start. Therefore, each start and stop work can only be operated by the operating staff on duty at the fine screen layer from the local control cabinet. On the one hand, this leads to a waste of a lot of manpower. In the current operating environment of the coal transportation system, the equipment defects increase, which increases the workload of the operating personnel. There is also the risk of insufficient lighting when operating at the fine screen at night, which may cause unsafe incidents. On the other hand, since the operating personnel do not operate the vibrator frequently enough, the vibration effect is not obvious. Utility Model Content
[0004] The utility model aims to provide a coal conveying and rapping system with double-delay time relays to solve the problems raised in the above-mentioned background technology.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A double-delay time relay coal conveying rapping system comprises a double-delay time relay and a rapper, wherein the power supply part of the double-delay time relay is connected to a field cable through a first wire and a second wire for power supply, and the delay control part of the double-delay time relay is electrically connected to the rapper.
[0007] As a further solution of the utility model: the rapper is arranged on the transfer pipeline, and the circuit of the rapper is controlled by a double-delay time relay to perform cyclic delayed rapping.
[0008] As a further solution of the utility model: the reset part circuit of the dual-delay time relay is controlled by the single-chip microcomputer control end, and the single-chip microcomputer control end controls the motor operation of the rapper through the motor driver.
[0009] As a further solution of the utility model: a weighing sensor capable of weighing the transfer pipeline is arranged on the transfer pipeline, and the weighing sensor transmits an electrical signal to the single-chip microcomputer control end.
[0010] As a further solution of the utility model: while the single chip control end controls the operation of the rapper motor through the motor driver, the delayed opening or delayed closing time of the double delay time relay is reset by controlling the reset part of the double delay time relay.
[0011] Compared with the prior art, the beneficial effects of the utility model are:
[0012] 1. The double-delay time relay coal conveying vibration system installs a vibration device on the blocked pipe mouth and uses the double-delay time relay to set the vibration frequency. The power supply comes from the site to achieve timed vibration, which can greatly alleviate the coal blockage at the fine screen and reduce the frequency of maintenance personnel entering the equipment to clean up the accumulated coal, thereby reducing safety risks.
[0013] 2. The double-delay time relay coal conveying vibration system is equipped with a weighing sensor for monitoring through the increased weight when the transfer pipeline is blocked, and the monitoring is transmitted to the single-chip microcomputer control end in the form of electrical signals. The peak and valley values set by the single-chip microcomputer control end are used to control the operation of the vibration device through the motor driver, realizing intelligence, energy saving and effective blockage clearing. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of equipment wiring connection of a double-delay time relay coal conveying and rappelling system;
[0015] Figure 2 This is an operating logic block diagram of a coal conveying and vibration system with double-delay time relays.
[0016] In the figure: 1. Double-delay time relay; 2. Second wire; 3. First wire; 4. Vibrator; 5. Delay control part; 6. Reset part; 7. Weighing sensor; 8. Single-chip microcomputer control end; 9. Motor driver. DETAILED DESCRIPTION
[0017] Embodiment 1
[0018] See also Figures 1-2In the embodiment of the utility model, a double-delay time relay coal conveying rapping system includes a double-delay time relay 1 and a rapper 4. The power supply part of the double-delay time relay 1 is connected to the on-site cable through the first wire 3 and the second wire 2 to energize. The delay control part 5 of the double-delay time relay 1 is electrically connected to the rapper 4. According to the requirements of the on-site equipment operation mode, a rectification plan is proposed, and finally a DH48S-SAC220V double-delay time relay 1 is selected as the starting element of the rapper 4. The on-site drawings are designed according to the working principle of the double-delay time relay 1. Since the rapper 4 needs to be started after the fine screen is put into operation, a pair of normally open points are taken on the auxiliary contacts of the contactor of the fifth axis motor of the fine screen as the starting instructions of the rapper 4. The contacts are connected to At the terminal of the double delay time relay 1 in the control cabinet of the vibrator 4, when the fine screening machine is running, the normally open point is closed to provide power to the double delay time relay 1, and the contacts of the double delay time relay 1 are used to control the start and stop of the vibrator. After the modification of the vibrator 4 control system of the fine screening machine transfer pipeline, the equipment start and stop time can be flexibly set according to the operation conditions of the on-site equipment. For example, the time can be set to 10 minutes to start the equipment for 8 seconds, and there is no need for operating personnel to frequently go to the site for operation, saving a lot of manpower. It is an intelligent design and provides reference experience for the modification of other equipment. The equipment works according to the scheduled time, which improves the working effect of the vibrating, can greatly alleviate the coal blockage at the fine screening machine, and reduce the frequency of maintenance personnel entering the equipment to clean up the accumulated coal, thereby reducing safety risks.
[0019] In a preferred embodiment, the rapper 4 is arranged on the transfer pipeline, and the circuit of the rapper 4 is controlled by the double-delay time relay 1 to perform cyclic delayed beating. Directly vibrating the fine screen machine may cause deformation or damage to the life of the fine screen machine. Therefore, the output end of the fine screen machine is directly replaced with the transfer pipeline, and a flexible connection is adopted to avoid damage to the equipment due to vibration.
[0020] In a preferred embodiment, the reset part 6 circuit of the dual-delay time relay 1 is controlled by the single-chip microcomputer control terminal 8, and the single-chip microcomputer control terminal 8 controls the motor operation of the vibrator 4 through the motor driver 9. The dual-delay time relay 1 and the single-chip microcomputer control terminal 8 are both prior arts and are not described here in detail.
[0021] Embodiment 2
[0022] In the embodiment of the utility model, a weighing sensor 7 capable of weighing the transit pipeline is also provided on the transit pipeline. The weighing sensor 7 transmits an electrical signal to the single-chip control terminal 8. When a blockage occurs, material will pile up in the transit pipeline, causing the weight of the transit pipeline to increase. Delayed vibration cannot guarantee that the pipeline can be cleared at the right time for each vibration, nor can it be determined whether to vibrate according to the blockage situation. It is not smart enough. Therefore, a weighing sensor 7 capable of monitoring the weight of the transit pipeline is installed on the transit pipeline.
[0023] In a preferred embodiment, the single-chip microcomputer control end 8 controls the operation of the motor of the vibrator 4 through the motor driver 9, and resets the delayed opening or delayed closing time of the double-delay time relay 1 by controlling the reset part 6 of the double-delay time relay 1. A weighing sensor 7 capable of monitoring the weight of the transit pipeline is installed on the transit pipeline. When the transit pipeline is blocked, the weight increases, and the single-chip microcomputer control end 8 sets the peak value and the valley value. When the weighing sensor 7 measures that the weight of the transit pipeline reaches the peak value, the single-chip microcomputer control end 8 controls the motor driver 9 to drive the vibrator 4 to operate. After dredging, the weight of the transit pipeline decreases. When it reaches the valley value set by the single-chip microcomputer control end 8, the single-chip microcomputer control end 8 controls the motor driver 9 to stop the vibrator 4 from operating, and synchronizes the timing time of the double-delay time relay 1.
[0024] It should be noted that the above embodiments all belong to the same utility model concept, and the description of each embodiment has its own focus. For matters that are not described in detail in some embodiments, reference can be made to the description in other embodiments.
[0025] The above-mentioned embodiments only express the implementation methods of the utility model, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the utility model patent. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the utility model, and these all belong to the protection scope of the utility model. Therefore, the protection scope of the utility model patent shall be based on the attached claims.
Claims
1. A double-delay time relay coal conveying vibration system, characterized in that: The invention comprises a double-delay time relay (1) and a rapper (4), wherein a power supply part of the double-delay time relay (1) is connected to an on-site cable through a first wire (3) and a second wire (2) to be energized, and a delay control part (5) of the double-delay time relay (1) is electrically connected to the rapper (4).
2. A double-delay time relay coal conveying vibration system according to claim 1, characterized in that: The rapper (4) is arranged on the transfer pipeline, and the circuit of the rapper (4) is controlled by the double-delay time relay (1) to perform cyclic delayed rapping.
3. A double-delay time relay coal conveying vibration system according to claim 2, characterized in that: The reset part (6) circuit of the dual-delay time relay (1) is controlled by a single-chip microcomputer control terminal (8), and the single-chip microcomputer control terminal (8) controls the operation of the motor of the rapper (4) through a motor driver (9).
4. A double-delay time relay coal conveying vibration system according to claim 3, characterized in that: The transfer pipeline is provided with a weighing sensor (7) capable of weighing the transfer pipeline, and the weighing sensor (7) transmits an electrical signal to the single-chip microcomputer control terminal (8).
5. A double-delay time relay coal conveying vibration system according to claim 4, characterized in that: The single-chip control end (8) controls the motor of the rapper (4) to operate through the motor driver (9), and at the same time, resets the delayed opening or delayed closing time of the double-delay time relay (1) by controlling the reset part (6) of the double-delay time relay (1).