A leakage discharge mechanism for an air cushion machine

Abstract

The utility model belongs to the technical field of export devices, and is particularly a leaked material export mechanism for an air cushion machine, including a transmission mechanism, which is composed of a frame, a transmission roller, a transmission belt and a servo motor; wherein, the frame is rotatably connected to a transmission roller through a bearing seat, the transmission roller is transmission-connected to a transmission belt, and is fixedly mounted on the output end of the servo motor at the axis of the transmission roller; the transmission belt in the transmission mechanism passes through a material receiving device; the material receiving device includes a mounting frame, and a leveling roller is provided on the mounting frame. The utility model, through the stable operation and reasonable design of the transmission mechanism, can ensure fast and smooth material transmission, reduce jams and delays during transmission; the leveling roller, guide roller, collection plate and other components in the material receiving device work together to effectively collect leaked materials, reduce material waste, reduce damage to equipment caused by leaked materials, and reduce the probability of equipment failure due to accumulation of leaked materials, thereby reducing repair and maintenance costs.

Description

Technical Field

[0001] The utility model relates to the technical field of lead-out devices, in particular to a leaked material lead-out mechanism for an air cushion machine. Background Art

[0002] In the wide application of air cushion machines, the stable transmission of materials has always been a key link. However, in the transmission process of traditional air cushion machines, leakage problems frequently occur, which not only causes material waste, but also affects the cleanliness of the production environment and production efficiency. Previous solutions often have poor results and cannot effectively export and collect leaked materials in a timely manner, resulting in obstruction of equipment operation, increased maintenance costs and the risk of production interruptions.

[0003] In the agricultural field, accurate material transmission and effective handling of leaked materials are crucial. The leaked material export mechanism of this air cushion machine has a wide range of application potential in agricultural scenarios. For example, in the process of agricultural product processing, the transmission mechanism can stably transport various crops such as grains and fruits. Utility Model Content

[0004] 1. Technical issues to be resolved

[0005] In view of the deficiencies in the prior art, the utility model provides a leaking material outlet mechanism for an air cushion machine, which solves the problems raised in the above-mentioned background technology.

[0006] (II) Technical solution

[0007] In order to achieve the above-mentioned purpose, the utility model specifically adopts the following technical solutions:

[0008] A leaked material discharge mechanism of an air cushion machine, comprising a transmission mechanism, wherein the transmission mechanism is composed of a frame, a transmission roller, a transmission belt and a servo motor;

[0009] Among them, a transmission roller is rotatably connected to the frame through a bearing seat, and a transmission belt is transmission-connected to the transmission roller, which is fixedly installed on the output end of the servo motor at the axis of the transmission roller;

[0010] The conveyor belt in the conveying mechanism passes through the material receiving device; the material receiving device includes a mounting frame, a leveling roller is provided on the mounting frame, a bracket is fixedly installed on the mounting frame, a guide roller is rotatably connected to the bracket, a fixing frame is fixedly installed on the mounting frame, a connecting block is installed on the fixing frame by bolts, and a collecting plate is installed on the connecting block by bolts.

[0011] Furthermore, the servo motor is fixedly mounted on the frame.

[0012] Furthermore, the surface of the leveling roller contacts the transmission belt and is connected to the conveying belt.

[0013] Furthermore, the brackets are grouped into three, and a group of brackets forms an equilateral trapezoid, and the contact transmission belt drives the transmission belt to form a concave shape.

[0014] Furthermore, the collecting plate is in an inclined L-shape, and the middle part is connected to the center of the conveyor belt.

[0015] Furthermore, there are multiple screw holes on the collecting plate for connecting with the connecting block to adjust the installation position of the collecting plate.

[0016] (III) Beneficial effects

[0017] Compared with the prior art, the utility model provides a leakage material outlet mechanism for an air cushion machine, which has the following features:

[0018] Beneficial effects:

[0019] The utility model can ensure fast and smooth transmission of materials and reduce jams and delays in the transmission process through the stable operation and reasonable design of the transmission mechanism; the leveling roller, guide roller, collecting plate and other components in the material receiving device work together to effectively collect leaked materials, reduce material waste, reduce damage to equipment caused by leaked materials, and reduce the probability of equipment failure due to accumulation of leaked materials, thereby reducing the cost of repair and maintenance. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the structure of the utility model;

[0021] Figure 2 It is a structural schematic diagram of the material receiving device of the utility model.

[0022] In the figure: 1. frame; 2. transmission roller; 3. servo motor; 4. transmission belt; 5. mounting frame; 6. leveling roller; 7. bracket; 8. guide roller; 9. fixing frame; 10. connecting block; 11. collecting plate. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] Example

[0025] like Figure 1-2 As shown, an embodiment of the utility model provides an air cushion machine leakage discharge mechanism, including a transmission mechanism, wherein the transmission mechanism is composed of a frame 1, a transmission roller 2, a transmission belt 4 and a servo motor 3;

[0026] The frame 1 is rotatably connected to a transmission roller 2 via a bearing seat, the transmission roller 2 is transmission-connected to a transmission belt 4, and is fixedly mounted on the output end of a servo motor 3 at the axis of the transmission roller 2;

[0027] The conveyor belt 4 in the conveying mechanism passes through the material receiving device; the material receiving device includes a mounting frame 5, on which a leveling roller 6 is provided, on which a bracket 7 is fixedly installed, on which a guide roller 8 is rotatably connected, and on which a fixing frame 9 is fixedly installed, on which a connecting block 10 is installed by bolts, and on which a collecting plate 11 is installed by bolts;

[0028] Transmission mechanism: The frame 1 provides stable support, the transmission roller 2 is connected to the frame 1 through the bearing seat to achieve rotation, the transmission belt 4 is driven on the transmission roller 2, and the servo motor 3 provides power for the transmission roller 2, forming a complete material transmission system as a whole.

[0029] Material receiving device: The mounting frame 5 serves as a basic supporting component, carrying other material receiving related components.

[0030] The leveling roller 6 is in contact with the surface of the conveyor belt 4 and plays a role in assisting the conveyor.

[0031] The guide roller 8 on the bracket 7 contacts the conveyor belt 4, so that the conveyor belt 4 forms a concave shape, which is conducive to the stable transmission of materials and prevents leakage and overflow;

[0032] The guide rollers 8 on the bracket 7 make the conveyor belt 4 form a concave shape. This structure helps to better constrain the conveying path of the material, reduce the shaking and collision of the material, and thus reduce the probability of breakage.

[0033] The fixing frame 9 is used to fix the connecting block 10 and then install the collecting plate 11 .

[0034] The collecting plate 11 is in an inclined L-shape and connected to the center of the conveyor belt 4, which can effectively collect the leaked materials. It has multiple screw holes for connecting with the connecting block 10, and the installation position can be flexibly adjusted to adapt to different leaking situations and collection requirements;

[0035] Working state: The servo motor 3 starts, driving the transmission roller 2 to rotate, so that the transmission belt 4 starts to transmit the material.

[0036] During the transmission process, if leakage occurs, the conveyor belt 4 runs through the material receiving device. First, the leveling roller 6 contacts the conveyor belt 4 to level the material and assist in transmission, and also guides possible leakage.

[0037] The guide rollers 8 on the bracket 7 make the conveyor belt 4 form a concave shape, which helps to prevent the leaked material from overflowing from both sides of the conveyor belt 4 and guides the leaked material to concentrate in the middle.

[0038] The inclined L-shaped collecting plate 11 is located at the center of the conveyor belt 4 and can catch the leaked materials. Since there are multiple screw holes for connecting the collecting plate 11 with the connecting block 10, the installation position of the collecting plate 11 can be adjusted according to actual conditions to achieve the best leaked material collection effect.

[0039] like Figure 1 As shown, in some embodiments, the servo motor 3 is fixedly mounted on the frame 1. Such an installation method can provide stable support for the servo motor 3, ensuring that it is fixed in position during operation, thereby effectively transmitting power to the transmission roller 2 and ensuring the normal operation of the transmission mechanism.

[0040] like Figure 2 As shown, in some embodiments, the surface of the leveling roller 6 contacts the transmission belt 4, connecting the transmission belt 4, which indicates that the surface of the leveling roller 6 contacts the transmission belt 4. This contact mode enables the leveling roller 6 to interact with the transmission belt 4 during the transmission process.

[0041] like Figure 2 As shown, in some embodiments, the brackets 7 are grouped into three, and a group of brackets 7 forms an equilateral trapezoid, which contacts the transmission belt 4 to form a concave shape. This equilateral trapezoidal arrangement helps to provide stable support and uniform force distribution.

[0042] like Figure 2 As shown, in some embodiments, the collecting plate 11 is inclined L-shaped, and the middle position is connected to the center position of the conveyor belt 4. It is installed at the center position of the conveyor belt 4. The advantage of this position selection is that it can catch the material leaked from the air cushion machine to the greatest extent.

[0043] like Figure 2 As shown, in some embodiments, the collecting plate 11 has multiple screw holes for connecting with the connecting block 10, and the installation position of the collecting plate 11 is adjusted, and the position of the collecting plate 11 is flexibly adjusted to achieve a better collection effect. The collecting plate 11 can be adjusted to the most suitable position according to the falling point and flow rate of the material to ensure that the material can accurately fall onto the collecting plate 11. The collecting plate 11 can buffer and reduce the shaking and collision of the material, thereby reducing the probability of breakage.

[0044] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A leakage material outlet mechanism for an air cushion machine, comprising a transmission mechanism, characterized in that: The transmission mechanism is composed of a frame (1), a transmission roller (2), a transmission belt (4) and a servo motor (3); Wherein, a transmission roller (2) is rotatably connected to the frame (1) via a bearing seat, a transmission belt (4) is transmission-connected to the transmission roller (2), and is fixedly mounted on the output end of a servo motor (3) at the axis of the transmission roller (2); The conveying belt (4) in the conveying mechanism passes through the material receiving device; the material receiving device comprises a mounting frame (5), a leveling roller (6) is provided on the mounting frame (5), a bracket (7) is fixedly mounted on the mounting frame (5), a guide roller (8) is rotatably connected to the bracket (7), a fixing frame (9) is fixedly mounted on the mounting frame (5), a connecting block (10) is installed on the fixing frame (9) by means of bolts, and a collecting plate (11) is installed on the connecting block (10) by means of bolts.

2. The leaked material discharge mechanism of an air cushion machine according to claim 1, characterized in that: The servo motor (3) is fixedly mounted on the frame (1).

3. The leaked material discharge mechanism of an air cushion machine according to claim 1, characterized in that: The surface of the leveling roller (6) contacts the transmission belt (4) and is connected to the conveying belt (4).

4. The leaked material discharge mechanism of an air cushion machine according to claim 1, characterized in that: The three brackets (7) form a group, and a group of brackets (7) forms an equilateral trapezoid, which contacts the transmission belt (4) to drive so that the transmission belt (4) forms a concave shape.

5. The leaked material discharge mechanism of an air cushion machine according to claim 1, characterized in that: The collecting plate (11) is in an inclined L-shape, and its middle portion is connected to the center of the conveyor belt (4).

6. The leaked material discharge mechanism of the air cushion machine according to claim 5, characterized in that: The collecting plate (11) is provided with a plurality of screw holes for connection with the connecting block (10) to adjust the installation position of the collecting plate (11).

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